INOXPA Hyclean Series Installation, Service And Maintenance Instructions Download Page 1

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INSTALLATION, SERVICE AND

MAINTENANCE INSTRUCTIONS

LOBE PUMP SLR

INOXPA, S.A.

Original Manual

01.500.30.00EN_RevB

ED. 2010/11

Summary of Contents for Hyclean Series

Page 1: ...INSTALLATION SERVICE AND MAINTENANCE INSTRUCTIONS LOBE PUMP SLR INOXPA S A Original Manual 01 500 30 00EN_RevB ED 2010 11...

Page 2: ...13857 2008 UNE EN 953 1997 UNE EN ISO 13732 1 2007 Low Voltage Directive 2006 95 EC what repeal 73 23 EEC Directive and are conforms with UNE EN 60204 1 2006 and UNE EN 60034 1 2004 EMC Directive 200...

Page 3: ...otherwise given to third parties without our prior written consent INOXPA is reservation the right to modifying this instructions manual without previous notice START UP INSTRUCTIONS This instruction...

Page 4: ...cifically defined by the plant foreman If the operators did not have the required knowledge they should be trained which could be done by the manufacturer of the machine or by the supplier on behalf o...

Page 5: ...esponsibility Unauthorized operations The machine s safety is only ensured if it is used properly in accordance with the instructions given in this manual The limits for values specified in the data s...

Page 6: ...sealing 3 3 Safety valve 3 4 4 Installation General considerations 4 1 Instructions for reception transport and storage 4 1 Weights 4 1 Location 4 2 Stability 4 2 Handling 4 3 Assembly instructions E...

Page 7: ...ating jacket around sealing and on pump cover 9 7 Dimensions pump with safety valve and heating jacket on pump cover 9 8 Dimensions zb 9 9 Dimensions flange connections to DIN 2633 PN 16 and DIN 2634...

Page 8: ...LR 2 3 4 9 43 Lip seal PTFE SLR 0 1 9 44 Lip seal PTFE Hyclean SLR 2 3 4 5 9 45 Lip seal PTFE Hyduty SLR 2 3 4 9 46 O ring SLR 0 1 9 47 O ring Hyclean SLR 2 3 4 5 9 48 O ring Hyduty SLR 2 3 4 9 49 Lip...

Page 9: ...tes Figure 3 1 Operating principle A When the lobes rotate the space on the suction side increases because one lobe moves away from the other thus causing a partial vacuum that draws the liquid into t...

Page 10: ...istant to corrosion and avoids contamination of the liquid being pumped It is necessary to check and verify that the materials of the parts in contact with the product are adequate for pumping a produ...

Page 11: ...flow rate litres 100 rev 555 litres 662 litres 50 litres Maximum flow rate 133 m3 h 159 m3 h 29 m3 h Maximum pressure 12 bar 7 bar 22 bar Maximum connections 125 mm 150 mm 50 mm Maximum temperature 1...

Page 12: ...the housing and prevents excess pressure arising inside the pump For example when the pump s discharge mouth is clogged and the liquid cannot be pumped out too high a pressure can cause serious damag...

Page 13: ...nd legible Any failure to comply with the instructions could result in a risk for the operators the environment and the machine and could result in the loss of any right to make a claim for damages IN...

Page 14: ...ble connection should be used when inflammable or explosive liquids are pumped Connect the components of the unit with grounding jumpers in order to reduce the danger from static electricity Use explo...

Page 15: ...tor to the power supply check local regulations on electrical safety and also refer to the EN 60204 1 standard Let qualified personnel perform the connection of electrical motors Take the necessary st...

Page 16: ...anual Sometimes the torque of the positive displacement pumps can be high enough Therefore a coupling have been chosen 1 5 to 2 the adequate torque Alignment The pump and motor shaft of complete units...

Page 17: ...sion joints Once the connection has been made check that the shaft can turn freely Pipes Use pipes with a diameter which is equal to or greater than that of the pump s connections If the liquid to be...

Page 18: ...back to the intake orifice but to the supply tank instead Figure 4 5 main piping Shut off valves For a proper maintenance the pump should be isolated This isolation can be obtained by installing shut...

Page 19: ...media with seal elastomers SLR housings have female threaded inlet and outlet connections and are dependent upon frame of the pump and type of flush system employed Consult figure 4 6 for an overview...

Page 20: ...grade of oil as necessary to maintain level in centre of oil sight glass in the case of first start up pumps are shipped with oil in the gearbox nevertheless this check may be skipped Do not overfill...

Page 21: ...epends on the fluid to be pumped its viscosity its r p m and so before starting up the pump the operator ought to adjust the safety valve s opening pressure The safety valve setting When the safety va...

Page 22: ...valve during the last rotation cycles Depending on the fluid pumped and internal regulations the pump must be cleaned and sanitized immediately after shutting it down Please consult your internal ins...

Page 23: ...ich refer to work which needs to be done INOXPA does not assume responsibility for accidents and damage which might occur as a result of any failure to comply with the instructions indicated herein Co...

Page 24: ...the oil of the support Check the shafts packer a mechanical seal does not require any maintenance however the seal should never be made to work in dry state Should a leak occur replace the seal Check...

Page 25: ...he electrical installation components to see if they are defective and repair them if necessary LUBRICATION The gears and bearings are lubricated by immersion in an oil bath see table 6 1 to the quant...

Page 26: ...quid is too high Reduce the pump speed Reduce the viscosity for example by heating the liquid 10 Viscosity of liquid too low Increase the pump speed Increase the viscosity for example by cooling the l...

Page 27: ...m correctly Tightening torque Table 8 1 Tightening torque Material Tightening torque N m M5 M6 M8 M10 M12 M14 M16 M18 M20 8 8 6 10 25 49 86 135 210 290 410 A2 5 9 21 42 74 112 160 210 300 Cleaning Bef...

Page 28: ...threaded to the right Wooden or nylon blocks can be placed between the lobes to stop them from rotation blocks position one to the left in front of the top lobe screw and the other to the right in fro...

Page 29: ...djusted when the seal and liner are assembled and placed at the end of the liner and positioned between the shaft s two dragging pivots see figure 8 2 and table 8 2 Then the rotating part of the mecha...

Page 30: ...he double mechanical seal 08F and the pump cover 09 remain loosen Check that the o rings 80B and 80L is still in good condition and then change the mechanical seal Seal with flushing G L O2 and M and...

Page 31: ...d make sure that the lobes do not touch each other If necessary refer to the section describing how to adjust the lobes Check that the O rings 80 of the lobe screws 25 are still in a good condition an...

Page 32: ...2 0 05 0 15 0 05 0 2 0 05 0 15 0 05 0 4 0 05 SLR 3 40 0 3 0 05 0 3 0 05 0 25 0 05 0 25 0 05 0 55 0 05 SLR 3 50 0 25 0 05 0 2 0 05 0 2 0 05 0 2 0 05 0 4 0 1 SLR 3 80 0 3 0 05 0 2 0 05 0 3 0 1 0 2 0 05...

Page 33: ...does not stick to both sides If necessary loosen the seal Remove the bearing cover shafts and gears and place it in the bench screw Loosen the take up screws of the adjustable fastening mechanism for...

Page 34: ...orque from the table 8 1 Supports 1 2 3 4 and 5 Check that the seal 18A for the bearing bracket 4 check o ring for the bearing house has not been damaged and stick it with a little grease or oil in th...

Page 35: ...57 Verify that the o ring 80F is still good condition Put in the spring casing complete Check that o ring 80G is still good condition Fit in the piston Insert the piston 20 in the pump cover 03B When...

Page 36: ...87 65 23 39 13 33 12 4 36 3 27 SLR 2 50 950 54 87 65 30 08 17 14 7 4 36 2 43 SLR 3 40 1 200 42 111 4 23 4 16 85 22 7 4 13 SLR 3 50 720 54 131 5 67 7 29 25 12 4 96 4 14 SLR 3 80 720 76 131 5 95 28 41 1...

Page 37: ...SLR 2 25 22 4 12 2 4 SLR 2 40 35 1 25 6 9 SLR 2 50 47 8 25 6 9 SLR 3 40 35 1 18 4 6 SLR 3 50 47 8 38 5 13 SLR 3 80 72 2 38 5 13 SLR 4 50 47 8 21 8 7 SLR 4 100 97 6 45 6 15 SLR 4 150 150 45 6 15 SLR 5...

Page 38: ...mechanical seal 10A AISI 316 1 4401 Parts which can not be in contact with the liquid Part Item Material Material n Heating jacket on pump cover 11 AISI 304 1 4301 Gears 19 19A F 154 1 5732 Bearing co...

Page 39: ...25 1 64 280 218 1 40 40 1 70 292 224 2 25 25 1 221 140 78 224 50 8 27 24 80 337 125 150 11 105 12 169 267 109 2 40 40 1 74 337 261 2 50 50 2 80 349 267 3 40 40 1 297 190 97 289 80 10 41 4 38 97 430 1...

Page 40: ...30 5 16 2 14 61 253 102 118 9 50 9 65 213 0 20 64 261 216 0 25 68 269 220 1 20 165 112 25 160 40 6 21 6 19 67 280 115 135 9 85 10 105 221 1 25 64 218 1 40 70 292 224 2 25 200 140 31 190 50 8 27 24 80...

Page 41: ...SLR 4 5 vertical inlets SLR da db dc ea eb ec ed sp tb vb vc vd ve vf vh zc 4 50 433 225 60 110 16 58 9 55 117 627 260 345 18 280 6 320 530 4 100 92 505 4 150 117 677 530 5 125 567 280 86 140 18 64 3...

Page 42: ...cket connection 6 x R1 4 SLR 5 6 x R3 8 Flushing sealing connection 4 x R1 8 SLR 5 4 x R1 4 SLR bb bc bd cb cc cd ze 1 25 263 182 72 102 87 1 40 275 2 25 314 64 5 143 5 216 89 129 109 2 40 2 50 326 3...

Page 43: ...87 1 40 275 70 292 378 224 2 25 314 221 140 78 224 50 8 27 24 80 337 444 125 150 11 105 12 169 267 109 2 40 74 261 2 50 326 80 349 456 267 3 40 407 297 190 97 289 80 10 41 4 38 97 430 573 170 210 13 1...

Page 44: ...72 72 64 5 64 5 62 1 20 20 91 5 106 5 1 25 25 1 94 5 94 94 94 91 1 40 40 1 99 5 99 99 99 100 2 25 25 1 107 106 5 106 5 106 5 103 5 2 40 40 1 107 5 2 50 50 2 108 3 40 40 1 134 133 5 133 5 133 5 134 5 3...

Page 45: ...20 2 40 40 88 110 150 4 x 18 127 2 50 50 102 125 165 18 130 3 40 40 88 110 150 4 x 18 16 154 3 50 50 102 125 165 18 157 5 3 80 80 138 160 200 8 x 18 20 162 5 4 50 50 102 125 165 4 x 18 18 185 4 100 10...

Page 46: ...ation 9 11 Dimensions rectangular inlet SLR aa ab ac ad ae ar ai x ak zb 1 40 64 35 33 90 5 4 x M8 52 5 2 50 86 46 2 40 108 10 60 3 80 145 66 3 50 170 12 5 4 x M10 87 5 4 150 190 140 5 120 230 15 4 x...

Page 47: ...9 SLR Technical Information 9 12 ED 2010 11 Hyduty SLR 0 10...

Page 48: ...F 154 19A 1 Driven shaft gear F 154 25 2 Lobe screw AISI 316 45 4 Wing nut AISI 304 47A 4 Protector Plastic 50 4 Screw A2 51 6 Allen screw 8 8 51A 6 Allen screw 8 8 51B 2 Allen screw A2 51D 4 Allen sc...

Page 49: ...9 SLR Technical Information 9 14 ED 2010 11 Hyclean SLR 0 20 0 25...

Page 50: ...1 Driven shaft gear F 154 25 2 Lobe screw AISI 316 35 2 Lobe washer AISI 316 45 4 Wing nut AISI 304 47A 4 Protector Plastic 50 4 Screw A2 51 6 Allen screw 8 8 51A 6 Allen screw 8 8 51B 2 Allen screw A...

Page 51: ...9 SLR Technical Information 9 16 ED 2010 11 Hyduty SLR 1 20...

Page 52: ...1 Driven shaft gear F 154 25 2 Lobe screw AISI 316 35 2 Lobe washer AISI 316 45 4 Wing nut AISI 316 47A 4 Protector Plastic 50 2 Screw A2 51 8 Allen screw 8 8 51A 8 Allen screw 8 8 51D 4 Allen screw 8...

Page 53: ...9 SLR Technical Information 9 18 ED 2010 11 Hyclean SLR 1 25 1 40...

Page 54: ...9A 1 Driven shaft gear F 154 25 2 Lobe screw AISI 316 35 2 Lobe washer AISI 316 45 4 Wing nut AISI 316 47A 4 Protector Plastic 50 2 Screw A2 51 8 Allen screw 8 8 51A 8 Allen screw 8 8 51D 4 Allen scre...

Page 55: ...9 SLR Technical Information 9 20 ED 2010 11 Hyduty SLR 2 25...

Page 56: ...gear F 154 25 2 Lobe screw AISI 316 35 2 Lobe washer AISI 316 45 4 Wing nut AISI 316 47A 4 Protector Plastic 50 2 Screw A2 51 8 Allen screw 8 8 51A 6 Allen screw 8 8 52 4 Hexagonal screw 8 8 53 4 Fla...

Page 57: ...9 SLR Technical Information 9 22 ED 2010 11 Hyclean SLR 2 40 2 50...

Page 58: ...ft gear F 154 25 2 Lobe screw AISI 316 35 2 Lobe washer AISI 316 45 4 Wing nut AISI 316 47A 4 Protector Plastic 50 2 Screw A2 51 8 Allen screw 8 8 51A 6 Allen screw 8 8 52 4 Hexagonal screw 8 8 53 4 F...

Page 59: ...9 SLR Technical Information 9 24 ED 2010 11 Hyduty SLR 3 40...

Page 60: ...t gear F 154 25 2 Lobe screw AISI 316 35 2 Lobe washer AISI 316 45 4 Wing nut AISI 316 47A 4 Protector Plastic 50 2 Screw A2 51 8 Allen screw 8 8 52 4 Hexagonal screw 8 8 53 4 Flat washer A2 53A 4 Spr...

Page 61: ...9 SLR Technical Information 9 26 ED 2010 11 Hyclean SLR 3 50 3 80...

Page 62: ...aft gear F 154 25 2 Lobe screw AISI 316 35 2 Lobe washer AISI 316 45 4 Wing nut AISI 316 47A 4 Protector Plastic 50 2 Screw A2 51 8 Allen screw 8 8 52 4 Hexagonal screw 8 8 53 4 Flat washer A2 53A 4 S...

Page 63: ...9 SLR Technical Information 9 28 ED 2010 11 Hyduty SLR 4 50...

Page 64: ...nut AISI 316 47A 4 Protector Plastic 50 2 Screw A2 51 8 Allen screw A2 51E 8 Allen screw 8 8 52 4 Hexagonal screw 8 8 53 4 Flatter washer A2 53A 4 Spring washer 8 8 54A 4 Hexagonal nut A4 55A 4 Stud A...

Page 65: ...9 SLR Technical Information 9 30 ED 2010 11 Hyclean SLR 4 100 4 150...

Page 66: ...Wing nut AISI 316 47A 4 Protector Plastic 50 2 Screw A2 51 8 Allen screw A2 51E 8 Allen screw 8 8 52 4 Hexagonal screw 8 8 53 4 Flat washer A2 53A 4 Spring washer 8 8 54A 4 Hexagonal nut A4 55A 4 Stud...

Page 67: ...9 SLR Technical Information 9 32 ED 2010 11 Hyclean SLR 5 125 5 150...

Page 68: ...4 47A 4 Protector Plastic 50 4 Screw A2 51 8 Allen screw 8 8 51E 6 Allen screw A2 52 4 Hexagonal screw 8 8 53 4 Flat washer A2 53A 4 Spring washer 8 8 54A 4 Hexagonal nut A4 55A 8 Stud A2 55B 4 Stud A...

Page 69: ...1 Pump cover for safety valve AISI 316 17C 1 Spring plate AISI 304 20 1 Piston AISI 316 25A 1 Adjusting screw AISI 304 30A 1 Guiding ring PTFE 45A 1 Spring plate AISI 304 52B 4 Hexagonal screw A2 54C...

Page 70: ...SLR Technical Information 9 35 Front heating jacket Hyclean Position Quantity Description Material 03A 1 Pump cover for heating jacket AISI 316 11 1 Heating cover AISI 304 52B 4 Hexagonal screw A2 80H...

Page 71: ...iption Material 10A 2 Flushing cover with jacket AISI 316 18 2 Gasket flushing Graphite 51B 6 Allen screw support 2 A2 8 Allen screw support 3 4 A2 52C 4 Hexagonal screw support 2 A2 55C 4 Stud suppor...

Page 72: ...g Hyduty Position Quantity Description Material 10A 2 Flushing cover with jacket AISI 316 18 2 Gasket flushing Graphite 51B 6 Allen screw support 2 A2 8 Allen screw support 3 4 A2 52C 4 Hexagonal scre...

Page 73: ...l Information 9 38 ED 2010 11 Flushing SLR 0 1 SLR 0 SLR 1 Position Quantity Description Material 10 1 Flushing cover AISI 316 31 2 Space sleeve AISI 316 52C 4 Hexagonal screw A2 80M 1 O ring FPM 88A...

Page 74: ...Material 10A 2 Flushing cover AISI 316 18 2 Gasket Graphite 51B 6 Allen screw support 2 A2 8 Allen screw support 3 4 A2 52C 4 Hexagonal screw support 2 A2 55C 4 Stud support 3 4 A2 8 Stud support 5 A...

Page 75: ...ion Quantity Description Material 10A 2 Flushing cover AISI 316 18 2 Gasket Graphite 51B 6 Allen screw support 2 A2 8 Allen screw support 3 4 A2 52C 4 Hexagonal screw support 2 A2 55E 4 Stud support 3...

Page 76: ...ion 9 41 Single mechanical seal SLR 0 1 SLR 0 SLR 1 Position Quantity Description Material 08 2 Mechanical seal rotary part 08A 2 Mechanical seal stationary part 09 2 Cover seal AISI 304 13 2 Shaft sl...

Page 77: ...ial 08 2 Mechanical seal rotary part 08A 2 Mechanical seal stationary part 09 2 Seal cover cartridge AISI 316 13 2 Shaft sleeve support 2 3 AISI 316 13C 2 Shaft sleeve support 4 AISI 316 55 4 Stud sup...

Page 78: ...Description Material 08 2 Mechanical seal rotary part 08A 2 Mechanical seal stationary part 09 2 Seal cover cartridge AISI 316 09A 2 Supporting ring cartridge AISI 316 13F 2 Shaft sleeve support 2 3 A...

Page 79: ...0 SLR 1 Position Quantity Description Material 08D 2 Lip seal PTFE 09 2 Cover seal AISI 304 09C 2 Supporting ring support 1 AISI 316 13A 2 Shaft sleeve AISI 316 30 2 Lip seal spacer support 1 AISI 31...

Page 80: ...ip seal PTFE 09 2 Cover seal cartridge AISI 316 09C 2 Supporting ring support 2 4 5 AISI 316 13A 2 Shaft sleeve support 2 3 AISI 316 13D 2 Shaft sleeve support 4 5 AISI 316 55 4 Stud support 2 3 4 A2...

Page 81: ...osition Quantity Description Material 08D 2 Lip seal PTFE 09 2 Cover seal cartridge AISI 316 09A 2 Spacer sleeve cartridge AISI 316 09C 2 Supporting ring support 2 4 AISI 316 13D 2 Shaft sleeve AISI 3...

Page 82: ...Position Quantity Description Material 08B 2 O ring seal 09 2 Cover seal support 1 AISI 304 09B 2 Cover O ring support 1 AISI 316 09C 2 Cover seal support 0 AISI 304 09D 2 Cover O ring support 0 AISI...

Page 83: ...seal cartridge AISI 316 09B 2 Cover O ring support 2 3 AISI 316 09D 2 Cover O ring support 4 5 AISI 316 13A 2 Shaft sleeve support 2 3 AISI 316 13D 2 Shaft sleeve support 4 5 AISI 316 55 4 Stud suppo...

Page 84: ...Description Material 08B 2 O ring seal 09 2 Cover seal cartridge AISI 316 09A 2 Supporting seal AISI 316 09B 2 Cover O ring support 2 3 AISI 316 09D 2 Cover O ring support 4 AISI 316 13D 2 Shaft sleev...

Page 85: ...Position Quantity Description Material 08C 4 O ring seal INOXPA 09 2 Cover seal support 1 AISI 304 09B 2 Supporting ring AISI 316 09E 1 Cover seal support 0 AISI 304 13A 2 Shaft sleeve support 1 AISI...

Page 86: ...PA 09 2 Cover seal cartridge AISI 316 09B 2 Supporting ring AISI 316 13A 2 Shaft sleeve support 2 AISI 316 13B 2 Shaft sleeve support 3 AISI 316 13D 2 Shaft sleeve support 4 5 AISI 316 55 4 Stud suppo...

Page 87: ...ty Description Material 08C 4 Lip seal INOXPA 09 2 Cover seal cartridge AISI 316 09A 2 Seal retainer AISI 316 09B 2 Spacer sleeve AISI 316 13B 2 Shaft sleeve support 3 AISI 316 13D 2 Shaft sleeve supp...

Page 88: ...ci n Material 08G 8 Fitting packing Amianto tefl n 09F 2 Cover packing support 2 3 4 5 AISI 316 13A 2 Shaft sleeve support 1 AISI 316 13E 2 Shaft sleeve support 2 3 AISI 316 13D 2 Shaft sleeve support...

Page 89: ...IN seal 09E 2 Filing ring AISI 316 10B 2 Cover with flush and or heating AISI 316 13J 2 Shaft sleeve AISI 316 18B 2 Flat gasket Graphite 51D 6 Allen screw support 2 A2 51D 8 Allen screw support 3 4 A2...

Page 90: ...16 09A 2 Spacer sleeve AISI 316 10B 2 Cover double seal AISI 316 13H 2 Shaft sleeve AISI 316 18B 2 Flat gasket Graphite 31 2 Separator AISI 316 45B 8 Bling nut support 4 AISI 304 51B 6 Allen screw sup...

Page 91: ...p be running during the CIP process in order to obtain the most thorough cleaning During the automated CIP processes the pump could be started up unexpectedly because of some remote signal This could...

Page 92: ...p running NEVER clean it by hand CIP Procedure Make sure that all cleaning circuit connections are securely tightened so as to avoid splashing of hot water or cleaning solutions Establish a safety dev...

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Summary of Contents for Hyclean Series

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