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Innovative Cordex 125-4.4kW010-589-20, Installation & Operation Manual

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Innovative Cordex 125-4.4kW010-589-20 Installation & Operation Manual Download Page 1

Cordex 125-4.4kW

Modular Switched Mode Rectifier

Installation & Operation Manual

Part # 010-589-B2

Effective: 01/2013

P: +64 9 835 0700 F: +64 9 837 3446E: [email protected] W: www.innovative.co.nz

Innovative Energies Ltd. 1 Heremai Street, Auckland, New Zealand 0612,

Summary of Contents for Cordex 125-4.4kW010-589-20

Page 1: ...ched Mode Rectifier Installation Operation Manual Part 010 589 B2 Effective 01 2013 P 64 9 835 0700 F 64 9 837 3446E info innovative co nz W www innovative co nz Innovative Energies Ltd 1 Heremai Stre...

Page 2: ......

Page 3: ...this manual to provide the necessary information required for installation operation and fault diagnosis of the unit Installation and Operation Instructions 010 589 B2 Specifications Cordex 125 4 4kW...

Page 4: ......

Page 5: ...rkings on the product and any equipment connected to the product 4 Do not expose the product to rain or snow install only in a clean dry environment 5 CAUTION Unless otherwise noted use of an attachme...

Page 6: ...terials 6 3 2 Check for Damage 6 4 INSTALLATION 7 4 1 Safety Precautions 7 4 2 Shelf Preparation Mounting 7 4 3 Rectifier Module Insertion Removal 7 5 WIRING AND CONNECTIONS 8 5 1 Safety Precautions 8...

Page 7: ...eplacement 16 8 3 MOV Replacement 17 9 WARRANTY 18 10 ABBREVIATIONS AND ACRONYMS 19 FIGURES Figure 1 Cordex 125 4 4kW rectifier front panel 2 Figure 2 CAN serial ports and termination selection 10 Fig...

Page 8: ...ization remote access dial out on alarm battery diagnostics as well as Web server and Simple Network Management Protocol SNMP support for configuration and monitoring Details of controller operation a...

Page 9: ...will flash when communication is lost The LED turns off when the rectifier is off e g when commanded via the CXC 2 1 1 3 ALARM The bottom LED red is on continuously in the event of an active Module Fa...

Page 10: ...Located on the rear panel of the rectifier is a single connector for shelf power and communications 2 3 True Module Fail Alarm The power modules have a true fail alarm This provides a true indication...

Page 11: ...a soft start feature is employed Soft Start sometimes referred to as current walk in works by gradually up to five seconds ramping the current limit up from zero to the actual or defined customer sett...

Page 12: ...s will restart automatically however if more than three over voltage conditions occur in one minute the module will latch off and remain shut down until it is reset via the CXC 2 13 Battery Eliminator...

Page 13: ...re the product is packed with at least three inches of shock absorbing material to prevent shipping damage 3 2 Check for Damage Prior to unpacking the product note any damage to the shipping container...

Page 14: ...g in a 19 or 23 rack The configuration depends on the options chosen See drawing 030 769 06 NOTE The shelf shall be mounted in a clean and dry environment Allow at least 1 75 of free space in front of...

Page 15: ...system and to prevent drifting floating analog especially current readings 5 4 AC Feeder Protection Sizing To maximize system reliability each power module should be fed from a dedicated protection fe...

Page 16: ...or bus bars disconnected at battery and verify output polarity using a voltmeter Make battery connections only after all other wiring is completed DC output wire shall be UL approved XHHW or RHH RHW f...

Page 17: ...s terminated See Figure 2 5 8 1 CAN Termination A jumper or switch depending on your configuration allows setting of the CAN OUT to be open to the next shelf in the system or terminated Termination mu...

Page 18: ...e next state When in this state the CXC continues to monitor its inputs After the Start Delay state the rectifier will transition to the Soft Start state NOTE Soft start or current walk in gradually i...

Page 19: ...the standard adjustment ranges Table A Output voltage modes 6 2 2 Output Current Power Modes These modes directly affect the output current and power The following table lists the four Output Current...

Page 20: ...V Current Limit CL 9 100 100 Power Limit PL 0 100 100 Module Start Delay 0 250s 1s System Start Delay 0 600s 0s Low Voltage Alarm LVA 90 160V 106 3V High Voltage Alarm HVA 90 160V 134 1V EQ Timeout 1...

Page 21: ...ols 7 3 Check Battery Polarity and Connect Verify correct battery polarity using a voltmeter ensuring no cells or batteries are reversed Connect battery as required to the output of the system or turn...

Page 22: ...unded wrist strap when handling or installing circuit cards Procedure Date Completed Clean ventilation openings Inspect all system connections re torque as necessary Verify alarm control settings Veri...

Page 23: ...pacitors to discharge 3 Remove the four screws two each side that secure the front panel to the module chassis 4 Slide the front panel out 5 Disconnect the fan power lead wires one set per fan and fro...

Page 24: ...shelf 2 Slide the module 10 cm 4 out of the shelf and wait two minutes for module capacitors to discharge 3 Turn the module around to face the back of the unit and remove the one screw module bottom...

Page 25: ...pon equipment failure during or after the warranty period No other obligations are expressed or implied Warranty also does not cover damage or equipment failure due to cause s external to the unit inc...

Page 26: ...magnetic Compatibility and Radio Spectrum Matters ESD Electrostatic Discharge FCC Federal Communications Commission for the USA HVSD High voltage shutdown IEC International Electrotechnical Commission...

Page 27: ...ram The testing and certifications are based on product safety standards developed by US based standards developing organizations and are often issued by the American National Standards Institute ANSI...

Page 28: ...lf EMI The unit meets requirements of EN55022 see Standards for more EMC In accordance with FCC requirements we provide the following statement as specified in the FCC guidelines for conformance to Pa...

Page 29: ...rt up Delay Programmable up to 120 seconds to enable stagger start of multiple rectifiers and to minimize the effect on a supply source Soft Start User adjustable to at least 5 seconds not including s...

Page 30: ...23 mid mount brackets Connections Input Box type terminal block 6 to 16mm 2 10 to 6AWG Output Bus adapters with 3 8 studs on 1 centers Chassis Ground Compression lug 6 to 16mm 2 10 to 6AWG CAN Communi...

Page 31: ...6 Conducted Electromagnetic Immunity EN 61000 4 11 Voltage Dips Short Interruptions and Variations ETS 300 019 1 1 Environmental Conditions Storage ETS 300 019 1 2 Environmental Conditions Transportat...

Page 32: ...2006 05 2006 05 D2 c 2006 ARGUS TECHNOLOGIES O B DIMENSIONS ARE IN INCHES WITH METRIC mm IN BRACKETS INCHES mm G S 2006 05 G S 2006 05 N T S REV BY B ADDED MOUNTING BRACKETS S D W 010 589 20 4 4kW CO...

Page 33: ...WITH METRIC mm IN BRACKETS INCHES mm N T S c 2006 ARGUS TECHNOLOGIES 0 5 03 127 7 TOP VIEW LIST 23 23 MID MOUNT 19 0 483 19 4 493 17 40 441 9 18 31 465 1 0 0 65 16 6 1 49 37 7 3 24 82 2 3 74 94 9 5 4...

Page 34: ...H J U 2006 05 2006 05 D2 c 2006 ARGUS TECHNOLOGIES O B G S 2006 05 N T S REV BY B ADDED MOUNTING BRACKETS S D W L1 L2 L1 L2 L1 L2 GND 1 CAN H 2 NOT CONNECTED 3 CAN L 4 NOT CONNECTED 5 NOT CONNECTED 6...

Page 35: ...ATION POSITIVE OUTPUT TERMINAL NEGATIVE OUTPUT TERMINAL 3 8 FLAT WASHER 3 8 LOCK WASHER 3 8 20 NUT 3 8 FLAT WASHER 3 8 20 x 1 HEX BOLT NEGATIVE BUS BAR CUSTOMER SUPPLIED POSITIVE BUS BAR CUSTOMER SUPP...

Page 36: ...P 64 9 835 0700 F 64 9 837 3446E info innovative co nz W www innovative co nz Innovative Energies Ltd1 Heremai Street Auckland New Zealand 0612...

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