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Innovatech Teerminator-2000, Operation And Maintenance Manual

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Innovatech Teerminator-2000 Operation And Maintenance Manual Download Page 19

19 

TERMINATOR® OPERATION AND MAINTENANCE MANUAL 

Hood and Operator Seat 

 

Figure 10: Hood and Operator Seat   

 

 

The hood covers the engine, fan, fuel supply and their related system.  The top of the hood contains the 

operator seat, fire extinguisher, amber back up light, and the propane tank.  The water mister and inverter package 
are optional accessories. On older models of the Terminator® the hood and seat are removable to aid in 
transporting the machine in a truck or building elevator. 

 
Removing the Hood

 

 

Remove the 4 bolts and remove the hood. 

 
Removing the Operator Seat

 

 

After you remove the hood, turn the hood on its side and remove the holding nuts and bolts of the seat.  

Remove the seat.  Screw the nuts and bolts back on the seat, to prevent loosing them in transit. 

Gel-Cell Battery 

 

The GEL-CELL BATTERY is self-contained and does not require maintenance.  In normal operating 

situations, it has an operating life of about three years.  NEVER attempt to use any other type of battery in the 
Terminator® because you will injure yourself, damage the equipment, and invalidate applicable warranties. When 
the battery needs to be replaced, call Innovatech Service Department for assistance. 

 

Figure 11: Gel-Cell Battery 

Summary of Contents for Teerminator-2000

Page 1: ...emoval Machinery Innovatech Products Equipment Co 19722 144th Ave NE Woodinville WA 98072 USA Telephone 425 402 1881 1 800 267 6682 Fax 425 402 8547 Email sales the terminator com Copyright 1994 2000 Innovatech Products Equipment Co Woodinville Washington USA All rights reserved ...

Page 2: ...NNOVATECH PRODUCTS EQUIPMENT CO INC 2 TERMINATOR 2000 THE PROFESSIONAL CARPET AND TILE REMOVAL MACHINE Copyright 1994 2000 Innovatech Products Equipment Co Woodinville Washington USA All rights reserved ...

Page 3: ...14 OPERATOR CONTROLS 15 IGNITION AND FAN SWITCHES 16 SYSTEM GAUGES 16 BLADE ASSEMBLY 16 BALLAST 18 TRICYCLE OR CASTER WHEELBASE AND TIRES 18 HOOD AND OPERATOR SEAT 19 GEL CELL BATTERY 19 POINTS AND CONDENSOR H20 ENGINES 20 AIR FILTER 20 HYDRAULIC FLUID CARTRIDGE 20 FUEL SYSTEM 20 START OF DAY OR SHIFT 21 CLOSE OF DAY OR SHIFT 21 MAINTENANCE PROCEDURES FOR THE TERMINATOR 22 TROUBLE SHOOTING 22 LIFE...

Page 4: ...LE 50 T 2000 WHEEL MOTOR ASSEMBLY 52 T 2000 TOP COVER ASSEMBLY 54 T 2000 DOOR ASSEMBLY 56 TABLE OF FIGURES FIGURE 2 ENGINE AND FAN 14 FIGURE 3 OPERATOR CONTROLS 15 FIGURE 4 CONTROL CONSOLE 16 FIGURE 5 BLADE ASSEMBLY 17 FIGURE 6 FRONT BALLAST 18 FIGURE 7 REAR BALLAST 18 FIGURE 8 FRONT CASTER WHEEL 18 FIGURE 9 REAR WHEEL 18 FIGURE 10 HOOD AND OPERATOR SEAT 19 FIGURE 11 GEL CELL BATTERY 19 ...

Page 5: ...ments allow for positioning the angle of the blade for each application Ballast in front and rear provides extra traction needed for tile and glue removal Gel cell battery provides durable and reliable performance Built in forklift transport slots allows for easy loading and unloading at job sites Propane powered engine provides high fuel efficiency and low air pollution Propane does however produ...

Page 6: ...nt English Metric Dimensions Width Length Height Weight uncrated Blades are sold individually Rear tires are solid rubber tubeless white 26 inches 65 inches 47 inches 2500 pounds 075 inches thick and 095 inches thick combined 15 x 8 x 11 660 mm 1651 mm 1194 mm 1136 kg 1 65 mm 2 41 mm Engine Nissan H20 4 cylinder set at 3500 rpm Uses 30 weight engine oil Not Applicable Gel cell battery 12 volts Not...

Page 7: ...Do not use the Terminator within one foot of walls or stationary objects Damage to objects may occur if the Terminator strikes them Use safe OSHA approved tools and methods for sharpening blades Make sure the Terminator has a charged fire extinguisher working back up beacon and is in a properly ventilated area before operating Safety Features The Terminator is equipped with several features to hel...

Page 8: ...t attempt to operate the machine NEVER operate the Terminator unless every guard warning notice or sign is in place DO NOT operate the Terminator while under the influence of drugs alcohol or medication DO NOT operate the Terminator near and open flame or smoking materials DO NOT run the machine onto piles of debris as this may cause the machines to become unstable and tip over NEVER engage in hor...

Page 9: ... BE POISONED If you have a heart condition your condition may be aggravated by carbon monoxide Ingestion of barbiturates and alcohol may increase the gas health effects Further smokers will have a higher carboxyhemoglobin than nonsmokers and therefore face higher risk from carbon monoxide exposures on the job Harmful levels of carbon monoxide are a potential danger to acetylene workers blast furna...

Page 10: ...sible transfer affected workers to other jobs 7 Instruct workers in the hazards of carbon monoxide and train them in the proper use of respirators Suggestions for Workers 1 Report to your employer any condition which might make carbon monoxide form or accumulate 2 Be alert to ventilation problems especially in enclosed areas where gases of burning fuels may be released 3 Report complaints early Do...

Page 11: ...ou need help with a service or maintenance problem call our Customer Service Department Replacement Parts and Materials The Terminator is designed and engineered to operate safely and efficiently with the parts and materials installed on it in our factory To ensure the continued safe and efficient operation of the equipment use replacement parts and materials that meet both of the following requir...

Page 12: ... one side It is extremely important to back up straight 9 As machine rolls back make sure center wheel clears the crate If not lift wheel higher center lever 10 Once machine is on the ramp slide all the way to the bottom then lift jaw up and set center wheel down to the ground Whenever mounting or dismounting the TERMINATOR ALWAYS turn OFF the engine Loading Unloading Procedures Do not load or unl...

Page 13: ...EAR A FLAME OR SPARKING EQUIPMENT Drive or transport the Terminator to the work site first time drivers see page 17 For Model 2 machines If you drive to the site check the ignition switch and all fuel flow connections to make sure they are OFF At the jobsite install a tank of propane check the fuel system connectors again turn the flow switch ON remove the hood brace from the locking bracket lower...

Page 14: ...u remove the guard to clean the fan replace the guard before you start the engine again ALWAYS keep your hands away from the fan when the engine is running The engine requires regular inspection and service to maintain its efficiency and prolong its operating life Check the oil level and clarity daily Change the oil every 60 hours of running Do not allow the oil to get muddy before changing it bec...

Page 15: ...sh and hold the blade height lever center forward to lower the blade pull and hold the lever toward you to raise the blade AUTO STOP When you release a drive or blade lever the engine continues to run but the drive or blade motion automatically stops and does not start again until you push or pull and hold the lever again First Time Driver Lift Blade Jaw off floor 1 inches Do not put the blade int...

Page 16: ...YDRAULIC OIL TEMPERATURE a k a hydraulic fluid Normal temperatures are below 120 F Hydraulic fluid temperature exceeding 200 F may damage the hydraulic system and in turn damage the Terminator 6 OIL PRESSURE GAUGE shows the oil pressure of the engine lubricant During normal operation this gauge should register in the safe range shown on the dial 40 60 PSI If this pressure drops suddenly shut the e...

Page 17: ...lts 4 Insert the sharpened blade 5 Tighten bolts firmly starting from the center and working out Bolts should be snug but not over tightened Adjusting Blade Tilt Loosen the blade angle adjusting bolt and manually move the blade to the desired tilt angle is set at factor for 80 of the job tighten the bolt Raise the blade assembly a few inches to clear the floor and prevent damage to the blade while...

Page 18: ...ith grease every 30 hours of machine operation There are three fittings two on the wheel and one on the housing When running over debris such as carpet the carpet yarn will get caught between the wheel and the housing Clean out wheel and housing regularly The rear tires are solid rubber tubeless and require no maintenance Over time they may wear out and need to be replaced see the Maintenance sect...

Page 19: ...move the 4 bolts and remove the hood Removing the Operator Seat After you remove the hood turn the hood on its side and remove the holding nuts and bolts of the seat Remove the seat Screw the nuts and bolts back on the seat to prevent loosing them in transit Gel Cell Battery The GEL CELL BATTERY is self contained and does not require maintenance In normal operating situations it has an operating l...

Page 20: ...OP Read the propane material safety data sheets and safety rules on pages 42 45 before proceeding The fuel system consists of propane tank fuel lines connectors and flow control The Terminator is designed to accommodate a three gallon tank which will usually provide about three to four hours running time Keep a reserve tank on hand LPG FUEL CYLINDER REPLACEMENT PROCEDURE 1 NO SMOKING Do not replac...

Page 21: ...lines are okay go to Step 3 3 Use dipsticks to check the level and clarity of the engine oil and hydraulic fluid Add oil or fluid as needed If either oil is cloudy or beginning to look muddy change it before you run the engine Do not run the Terminator on dirty or muddy oil because you can damage the engine and its parts Visually inspect air filter and replace if dirty 4 Check the blade and replac...

Page 22: ...normal way see page 23 for Start of Day or Shift procedures THE ENGINE RUNS BUT THE MACHINE WON T MOVE 1 On some models check the hydraulic fluid diverter Move the lever to the right or left if it is set in idle position 2 Try to drive forward or reverse again If the machine won t move call our Customer Service Department for assistance THE BATTERY GAUGE SHOWS NO CHARGE 1 Check the alternator Chec...

Page 23: ...hen dirty with part number RP2 004 available from Innovatech 8 On H 20 machines change points 018 to 022 gap plugs 028 to 031 gap type B4ES Bosch rotor distributor cap and condenser every 12 months or 200 hours Tune Up Kit Number RP2 006 available from Innovatech With the H20 II and 2000 models change the plugs cap rotor once a year or every 200 hours 9 Timing should be set between 3 8 degrees BTD...

Page 24: ...ERCHANDISE CAN BE RETURNED WITHOUT WRITTEN PERMISSION FROM THE FACTORY TRANSPORTATION CHARGES MUST BE PREPAID THE FACTORY SHALL BE THE SOLE JUDGE OF DEFECTS IN PRODUCTS RETURNED A TEN PERCENT HANDLING CHARGE WILL BE MADE FOR ALL MERCHANDISE RETURNED THAT IS NOT DEFECTIVE ALL PRICES ARE SUBJECT TO CHANGE WITHOUT NOTICE WE RESERVE THE RIGHT TO LIMIT QUANTITIES AND TO MAKE PARTIAL SHIPMENTS UNLESS SP...

Page 25: ...Between the primary and secondary stage regulators when the propane system consists of two separate regulators 3 Turn cylinder fuel valve on The pressure gauge should maintain a zero reading If it does not the solenoid valve or vacuum shut off valve must be repaired or replaced An odor is added to LP GAS to help detect leaks If the gas odor is detected the fuel cylinder supply valve and engine sho...

Page 26: ... THE TIMING 3 TO 5 DEGREES THIS WILL INCREASE LOWER END TORQUE HORSEPOWER HOWEVER YOU MAY EXPERIENCE A LOSS OF POWER UNDER EXTREME HEAVY LOAD CONDITIONS WHEN MACHINES ARE WORKED VERY HARD BE CAREFUL NOT TO ADVANCE THE TIMING BEYOND THE MANUFACTURER S RECOMMENDATION THIS WOULD CAUSE UNNECESSARY STRESS ON THE ENGINE 3 CONVERTING ENGINES TO BURN PROPANE MAY CAUSE THE GOVERNED ENGINE SPEED TO CHANGE T...

Page 27: ...N PARTS PER MILLION EQUALS ONE HUNDRED PERCENT OF THE ENGINES EXHAUST GASES 10 CO EQUALS 100 000 PPM 1 CO EQUALS 10 000 PPM 1 CO EQUALS 1 000 PPM 01 CO EQUALS 100 PPM FOR EACH ONE ONE HUNDREDTH OF ONE PERCENT YOU WILL HAVE 100 PPM EXAMPLE 01 X 1 000 000 PPM CO 100 PPM CO WITH ADEQUATE VENTILATION AND FOLLOWING THE ENCLOSED ADJUSTMENT INSTRUCTIONS YOU SHOULD BE ABLE TO KEEP THE CARBON MONOXIDE LEVE...

Page 28: ...RUBBER HOSE SO THAT 4 OF HOSE REMAINS AT THE TOP OF THE WATER PUMP CONNECTION THE 4 OF HOSE IS NEEDED TO MAKE YOUR WATER CONNECTION AND TO GAIN PROPER CLEARANCE BETWEEN THE WATER HOSE AND THE EXHAUST MANIFOLD PIPE INSERT HOSE UNION AND CONNECT THE WATER LINE FROM THE VAPORIZER USING TWO CLAMPS TO SECURE THEM Impco L P Gas Kit Installation Instructions DATSUN C 4000 5000 6000 P 4000 5000 6000 H 20 ...

Page 29: ... Retorque head bolts at Mfg Specs 4 Water hose from the regulator to the water pressure supply tuve which originally supplied the intake manifold 5 Water hose from the regulator to the suction tube above the lower radiator hose Secure water hoses together with nylon strap which is provided 6 Clean intake manifold flange and install carburetor assembly per the attached drawing The throttle linkage ...

Page 30: ...lyzer 14 5 14 8 gasoline scale 5 If CO meter or exhaust analyzer is not available use vacuum gauge and set at highest manifold vacuum at manufacturers idle RPM specs LOAD OR POWER ADJUSTMENT Adjustment located at under side of gas inlet 1 Using tach with no load make sure governor RPM are set at manufacturer specs Return to idle 2 Reaccelerate engine to approx 100 to 150 rpm s below governor and i...

Page 31: ...Rich mixture adjustment under air horn should be set with a gas analyzer allowing for the lowest emissions at the highest peak rpm performance snap acceleration test here to here R L Lean Rich setting depends upon emission readings It is recommended that a four or five gas analyzer be used in making this adjustment Each time after adjusting the mixture wait 6 to 15 seconds before reading the analy...

Page 32: ...eck coil distributor ignition switch Idle adjustment incorrect adjust Fast idle adjustment incorrect adjust Engine hesitation Idling adjustment incorrect adjust Improper idle Dirty carburetor clean Carburetor manifold gasket replace Improper tightening of Manifold carburetor tighten Carburetor plunger sticks clean Excessive fuel Idle adjustment incorrect adjust consumption Worn parts service tune ...

Page 33: ... 4 X 26 X 074 W NOTCH vct vat carpet clean up rescrape glue TW 1030 SSD 4 X 26 X 074 W NOTCH SD carpet vinyl TW 1035 4 X 26 X 092 vct vat elastomerics rescrape glue TW 1035 S N 4 X 26 X 092 W NOTCH wood ceramic thinset TW 1035 SSD 4 X 26 X 092 W NOTCH SD carpet vinyl TW 2025 S N 6 X 18 X 092 W NOTCH double layered tile carpet TW 2035 S N 6 X 26 X 092 carpet ceramic tile double layered vct wood TW ...

Page 34: ...Canister and Oil Check Wheel Hubs Grease Fittings 130 Change Air Filter 140 150 Change Air Filter Grease Fittings 160 170 Change Air Filter 180 Change Hydraulic Oil Filter Canister and Oil Check Wheel Hubs Grease Fittings 190 Change Air Filter 200 210 Change Air Filter Grease Fittings 220 230 Change Air Filter 240 Change Hydraulic Oil Filter Canister and Oil Check Wheel Hubs Grease Fittings 250 Ch...

Page 35: ...tes petroleum hydro treated 64742 54 7 Greater that 99 heavy paraffin OR OR Distillates petroleum solvent dewaxed 64742 65 0 Heavy paraffin Proprietary additives Mixture Less than 1 This product as manufactured by EXXON doesn t not contain polychlorinated biphenyl PCB s All components of this product are listed on the US TSCA inventory See Section E for Health and Hazard Information See Section H ...

Page 36: ...s static electricity and open flame FLAMMABLE OR EXPLOSIVE LIMITS APPROXIMATE PERCENT BY VOLUME IN AIR Estimated values Lower Flammable Limit 0 9 Upper Limit 7 EXTINGUISHING MEDIA AND FIRE FIGHTING PROCEDURES Foam water spray fog dry chemical carbon dioxide and vaporizing liquid type extinguishing agents may all be suitable for extinguishing fires involving this type of product depending on size o...

Page 37: ...mild hydrotreatment and extraction Alternatively it may consist of components not otherwise affected by LARC criteria such as atmospheric distillates or synthetically derived materials and as such is not characterized by current ARC classification criteria Prolonged or repeated skin contact with this product tends to remove skin cils possibly leading to irritation and dermatitis however based on h...

Page 38: ...RA Sections 301 304 No TPQ for product or any constituent greater that 1 carcinogen TOXIC CHEMICAL RELEASE REPORTING EPA REGULATION 40 CFR 372 SARA Section 313 No toxic chemical is present greater than 1 or 0 1 carcinogen HAZARDOUS CHEMICAL REPORTING EPA REGULATION 40 CFR 370 SARA Section 311 312 EPA Hazard Classification Code Not Applicable TOXIC SUBSTANCES CONTROL ACT This product contains the f...

Page 39: ...to know requirements where applicable OSHA Hazard Warnings may be found or the label bill of lading or invoice accompanying this shipment Note Product label may contain non OSHA related information also The health and safety information presented herein must be used in conjunction with the pertinent standards for training work practices and facilities design established by OSHA NIOSH NFFA API NEC ...

Page 40: ... 5311 For routine information contact your local supplier Union Carbide requests the users of this product to study this Material Safety Data Sheet MSDS and become aware of product hazards and safety information To promote safe use of this product a user should 1 Notify its employees agents and contractors of the information on this MSDS and any product hazards and safety information 2 Furnish thi...

Page 41: ...king care no to extinguish flames Remove ignition sources if without risk If flames are accidentally extinguished explosive re ignition may occur Appropriate measures should be taken e g total evacuation Reapproach with extreme caution Use self contained breathing apparatus Stop flow of gas if without risk while continuing cooling water spray Remove all containers from area of fire if without risk...

Page 42: ... use and when empty Keep away from oxidizing agents MIXTURES When two or more gases or liquefied gases are mixed their hazardous properties may combine to create additional unexpected hazards Obtain and evaluate the safety information for each component before you produce the mixture Consult an industrial Hygienist or other trained person when you make your safety evaluation of the end product Rem...

Page 43: ...e tank These substances can cause cracks on brass fittings and on the fuel line If the leak cannot be located take the tank to a certified liquid petroleum gas service representative NEVER store or carry propane containers in a closed space or inside your passenger vehicle Propane containers are equipped with safety devices that relieve excessive pressure by discharging gas to the atmosphere and l...

Page 44: ...EQUIPMENT TO MEET ANY PARTICULAR NEEDS OF THE BUYER THE EQUIPMENT IS POWERED TO OPERATE AS STATED IN THE OPERATING SPECIFICATIONS SUPPLIED WITH THE EQUIPMENT BUT IT IS UNDERSTOOD AND AGREED TO BUY BUYER THAT ACTUAL OPERATING CAPABILITIES VARY UNDER DIFFERENT OPERATING CONDITIONS FOR WHICH INNOVATECH CAN ASSUME NO RESPONSIBILITY BUYER S EXCLUSIVE REMEDY FOR CLAIMS ARISING UNDER THIS AGREEMENT SHALL...

Page 45: ...45 TERMINATOR OPERATION AND MAINTENANCE MANUAL TERMINATOR 2000 PARTS CATALOG ...

Page 46: ...sy Valve Bottom Center to Cylinder 12 HYU 022R Left Right Control Handles 13 HYUF 008 Hyd Fitting 90º 10 8 C50X S 14 HYU 022 Hydraulic Control Valve 15 HAT 003 Hose Pump to Valve 16 HY2F 001 Hyd Fitting 6 F50X S 17 HYU 003 Hyd Fitting Flow Reducer 18 HYU 009H Hyd Filter and Element Elem only P N HYU 010H 19 HY2F 013 Hyd Fitting 10 12 FTX S 20 HYUF 040 Hyd Fitting 90º 12 CTX S 21 HY2F 009 Hyd Fitti...

Page 47: ......

Page 48: ... FS 0081 Air Pump Bracket Upper 6 MET 007 Catalytic Converter 7 MET 055 Exhaust Pipe 8 HD 031 Bolt Hex Cap M10 x1 5 x 25mm With Lock washer 9 FS 0013 Engine Mount 10 MET 049 Flywheel Guard 11 HD 001 Bolt Hex Cap 5 16 18 x 1 Incl Washer and Nyloc Nut 12 HD 012 Bolt Hex Cap 3 8 16 x 4 13 HD 031 Bolt M10 x1 5 x 25mm 14 FS 0083 Air Pump Bracket Lower 15 HD 031 Bolt Hex Cap M10 x 1 5 x 25mm With Lock W...

Page 49: ......

Page 50: ...ch Knob Includes Attachment 7 ELTL 010 Hour Meter 8 ELT 003 Charge Meter 9 HD 019 Bolt 13 x 1 Hex Cap 10 ELTL 055 Headlight Switch 12 ELTL 012 Ignition Switch P N ELTL 069 Keyed Version 13 ELTL 057 Alternator Light 14 ELT 016 Engine Temp Gauge 15 ELT 020 Oil Pressure Gauge 16 ELT 016 Hydraulic Oil Temp Gauge 17 HD 121 Bolt 5 16 18 x Flat HD Phil 18 FS 0030 02 Seat Belt Bracket Right 19 MIU 004 Con...

Page 51: ......

Page 52: ... Item Part Number Description Notes 1 HD 023 Bolt Hex Cap 13 x 3 Includes Nut and Washer 2 MITE 019 Wheel Hub 3 HYU 030 Pack Nut Tighten to 375 Ft lb 4 MI3 002 Rear Wheel 5 HD 065 Nut 20 Nylok 6 RPU 008 Woodruff Key 7 HYTE 008L Wheel Motor Left P N HYTE 008R Right Side ...

Page 53: ......

Page 54: ...ting Brass T Includes Nuts and Washers 5 PCTL 001 Bulkhead Relief Valve 6 PCTL 009 Fitting Brass 90º 7 PCTL 010 Fuel Hose Assembly 8 PCTL 007 Fitting Propane Tank 9 ELU 014 Strobe Light Including Attachment Hardware 10 MEU 006 Light Bracket Including Attachment Hardware 11 MITL 008 Propane Tank Bracket Including Attachment Hardware 12 MIU 011 Fire Extinguisher Including Attachment Hardware ...

Page 55: ......

Page 56: ...Door Assembly Item Part Number Description Notes 1 SM 0001 Door T 2000e Right P N SM 0002 Left 2 MIU 014 Latch Paddle Spring Loaded 3 MIU 007 Lift off Hinge Satin Right MIU 006 Left Side 4 HD 102 Screw 6 32 x Pan HD Phillips 5 HD 050 Nut 6 32 Nylok ...

Page 57: ......

Page 58: ...E STORE If you visit our home page you will find information about our tools and machines www The Terminator com 800 267 3382 425 402 1881 Fax 425 402 8547 sales the terminator com 19722 144th Avenue NE Woodinville WA 98072 U S A ...

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