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MAXIM Installation Instructions

© Mass Electronics Pty Ltd 2011

Chapter 3 – Electrical Installation

NET & GLOBAL

COMMS

(RS485)

OPTIONAL

ETHERNET

PORT

ANALOGUE

OUTPUTS

DIGITAL RELAY

OUTPUTS

POWER

UNIVERSAL INPUTS

Universal Inputs

Power

Universal Outputs

Global &

Net Comms

RS485

Optional

Ethernet

Port

Figure 3-4:

MAXIM III controller terminal connection layout

Figure 3-5:

MAXIM 1010 controller terminal connection layout

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Summary of Contents for MAXIM 1010

Page 1: ...MAXIM Series Controllers INSTALLATION INSTRUCTIONS...

Page 2: ...racy and clarity of this document Mass Electronics Pty Ltd assumes no liability resulting from any omissions in this document or from misuse of the information obtained herein The information in this...

Page 3: ...ument Management Document Title Revision History Maxim Installation Instructions Version Number Date Summary of Changes 1 0 June 2011 First release of Installation Instructions for Innotech MAXIM Seri...

Page 4: ...Page 4 Mass Electronics Pty Ltd 2011 Edition 2 0 dated 20 11 2013 This page has been left intentionally blank...

Page 5: ...MAXIM I Controller 14 Chapter 2 Mechanical Installation 15 2 1 Overview 16 2 2 Physical Description and Dimension Diagrams 17 2 2 1 Overview 17 2 2 2 MAXIM I II III and 1010 Controllers 17 2 2 3 Mini...

Page 6: ...A 1 Overview 54 A 2 Connecting to Subsystem Network Devices 54 A 2 1 Connecting directly to controller on sub system network 54 A 2 2 Connecting to Sub System Gateway IG01 55 A 2 3 Connecting to sub s...

Page 7: ...02 Controller Terminal Connection Layout 32 VAVMax and MicroMAX Controller Terminal Connection Layout 34 IG01 Sub System Gateway Terminal Connection Layout 38 Innotech Network Diagram 42 Checking Powe...

Page 8: ...Power Input Terminals 28 Input Output Range for Universal Inputs 29 MAXIM 1010 Universal Outputs 31 MiniMAX Power Source Specifications 32 MiniMAX Controller Power Input Terminals 33 MiniMAX Universal...

Page 9: ...Chapter 1 Preliminary Information MAXIM Series Controllers INSTALLATION INSTRUCTIONS...

Page 10: ...s ancillary units for the purpose of performing specific functions Systems are intended for use in a variety of applications and are designed on a modular basis Modularity provides the most economical...

Page 11: ...yout This technical manual consists of the following sections with a brief description of each section Chapter Description Chapter 1 Preliminary Information This chapter contains general information s...

Page 12: ...of customer requirements and applications as illustrated in the table below 1 2 1 Primary Network Controllers The controllers that can be installed on the primary network provide communication channel...

Page 13: ...etailed information 1 2 3 Sub System Gateway IG01 The Innotech Sub System Gateway IG01 is a gateway between the primary and subsystem networks It provides the ability to add subsystem networks of Inno...

Page 14: ...nt prior to commissioning unless specifically instructed to do so in this manual Only qualified personnel familiar with local codes and practices should perform the installation Wiring should only be...

Page 15: ...MAXIM Series Controllers INSTALLATION INSTRUCTIONS Chapter 2 Mechanical Installation...

Page 16: ...nts of all customers However this document should serve as a guide for all installations regardless of whether your particular installation is similar to that of provided examples In all cases install...

Page 17: ...lp with the mechanical installation Figure 2 2 MAXIM I and MAXIM II Controller Dimensions Please note that ALL physical dimensions illustrated in this section are in millimetres NOTE 2 2 2 MAXIM I II...

Page 18: ...Max and IG01 These controllers are housed in a compact DIN case and are suitable to be mounted on DIN rail And since these controllers are housed in a common case the dimensions therefore for each con...

Page 19: ...ice Therefore the following guidelines should be observed to prevent irreparable damage to the pressure sensor Do NOT apply pressure from sources other than a pitot tube Do NOT apply excessive static...

Page 20: ...asy access to the optional HMI and sufficient room for power and input output cabling Placement of the these controllers should account for the optimum viewing angle of the LCD which is approximately...

Page 21: ...All dimensions are in millimetres Mounting Slot 18 x 5 2 To install a MAXIM Series controller on a DIN rail align the DIN rail clip on the top edge of the DIN rail Push down on the controller until yo...

Page 22: ...MAXIM Installation Instructions Page 22 Mass Electronics Pty Ltd 2011 Edition 2 0 dated 20 11 2013 This page has been left intentionally blank...

Page 23: ...Chapter 3 Electrical Installation MAXIM Series Controllers INSTALLATION INSTRUCTIONS...

Page 24: ...connection details will show the terminal and polarity for each configured input and output Please refer to MAXCon Online Help for further information on how to generate the connection details An exam...

Page 25: ...M Installation Instructions Mass Electronics Pty Ltd 2011 Chapter 3 Electrical Installation Innotech MAXIM Series III Controller v6 20 Figure 3 1 MAXIM Series III Connection Details Generated with MAX...

Page 26: ...ce and all associated inputs and outputs The general layout of the input and output terminals for each of these controllers is illustrated in Figure 3 2 through Figure 3 5 below and on the next page P...

Page 27: ...LOBAL COMMS RS485 OPTIONAL ETHERNET PORT ANALOGUE OUTPUTS DIGITAL RELAY OUTPUTS POWER UNIVERSAL INPUTS Universal Inputs Power Universal Outputs Global Net Comms RS485 Optional Ethernet Port Figure 3 4...

Page 28: ...ety Extra Low Voltage SELV to EN60730 The transformer used must be a safety transformer in compliance with EN60742 and be designed for 100 duty It must also be sized and fused in compliance with local...

Page 29: ...C Thermistor High Thermistor 100k 680k 20 C to 100 C Low Thermistor 662k 12k 50 C to 20 C Lux Sensor 1M 0 3 to 2500 LUX Digital Voltage 0 10VDC OFF or ON Contact Open or Closed OFF or ON Pulse Counter...

Page 30: ...a Pulse Width Modulated PWM signal of 0 or 10VDC with a maximum current rating of 5mA When an analogue output is configured to variable mode the output is an analogue voltage signal varying from 0 to...

Page 31: ...ts that can be configured with MAXCon software to suit a wide range of applications Each Universal Output has a signal terminal and a reference terminal The different types of outputs that the Univers...

Page 32: ...are powered by a 24VAC power source The operating voltage must meet the requirements of Safety Extra Low Voltage SELV to EN60730 The transformer used must be a Class 2 safety transformer in compliance...

Page 33: ...designated as AC Neutral must be solidly earthed to the main earth link of the enclosure panel The dedicated power input terminals are Terminals 1 and 2 and are detailed in Table 3 6 below Table 3 6 M...

Page 34: ...erate in two modes Pulse Width Modulation PWM or Digital ON OFF The output range for both modes of operation are described in Table 3 8 below 3 3 3 VAVMax and MicroMAX Controllers This section of the...

Page 35: ...controllers are detailed in Table 3 9 below A single transformer may be used to supply voltage to more than one controller but you must ensure that the planned load is well within the rating of the tr...

Page 36: ...range for each is shown are Table 3 11 below Table 3 11 VAVMax and MicroMAX Universal Inputs Outputs UIO Type Input Range Output Range Analogue Input 0 10VDC 0 10VDC Dry Digital Input Open or Closed O...

Page 37: ...PWM or Digital ON OFF The output range for both modes of operation are described in Table 3 12 below 3 3 3 4 Fixed Thermistor Input The VAVMax and MicroMAX controllers are equipped with a fixed thermi...

Page 38: ...G01 Sub System Gateway may by powered by either an AC or a DC power source The operating voltage must meet the requirements of Safety Extra Low Voltage SELV to EN60730 The transformer used must be a s...

Page 39: ...that the planned load is well within the rating of the transformer The transformer output terminal designated as AC Neutral must be solidly earthed to the main earth link of the enclosure panel The de...

Page 40: ...MAXIM Installation Instructions Page 40 Mass Electronics Pty Ltd 2011 Edition 2 0 dated 20 11 2013 This page has been left intentionally blank...

Page 41: ...Chapter 4 Network Installation MAXIM Series Controllers INSTALLATION INSTRUCTIONS...

Page 42: ...a network Factors such as the type of network cable distance and single or multiple network installation factors must be considered when carrying out a network installation An optional Ethernet port i...

Page 43: ...Chapter 5 Commissioning MAXIM Series Controllers INSTALLATION INSTRUCTIONS...

Page 44: ...ly cleaning as necessary Verify that all controllers are properly installed on DIN rail Verify that cables entering and leaving the cable ducts do not make overly tight bends Verify there is safe acce...

Page 45: ...the electrical inspection please check and verify the following items Verify that all electrical power including power to ancillary equipment is turned OFF Verify all connections have been completed...

Page 46: ...he main power and the circuit breaker are both OFF 2 Verify that the resistance between the main earth link of the enclosure and Terminal 2 of the controller measures 3 or less 3 Connect the red test...

Page 47: ...commissioned according to whether it is configured as a Universal Input or a Universal Output 1 Verify that ALL Universal Inputs are labelled and disconnected from the controller 2 Verify that the pow...

Page 48: ...ion of the process for safely checking the Digital Relay Outputs with detailed steps outlined on the next page With power applied to the digital output circuits but NOT to the MAXIM controller the out...

Page 49: ...simple visual observation connect a DMM across the device to measure the voltage With the DMM set to the appropriate voltage verify the that the measured voltage reads 0V 4 Verify that the device is O...

Page 50: ...he analogue output terminals that may be caused by sneak circuits or incorrect wiring 3 Disconnect the active signal wire from the first Analogue Output terminal 4 Connect the red lead of the DMM to t...

Page 51: ...ts or problems Verify that the current draw for any contactors are within the tolerance of the TRIAC outputs Power ON the TRIAC output force ON using MAXMon Check the TRIAC output voltages and verify...

Page 52: ...work you must place the EOL jumper on that controller If two cables are connected to the same RS485 Comms connector the jumper should NOT be installed All controllers along the RS485 Comms on a sub sy...

Page 53: ...Appendix A Using the CT01 Commissioning Tool MAXIM Series Controllers INSTALLATION INSTRUCTIONS...

Page 54: ...and access any particular controller on that network The steps involved in commissioning your controllers using the CT01 are listed below Connecting to the Sub System Network device Logging onto the c...

Page 55: ...T01 to the Innotech Sub System Gateway IG01 using the provided adaptor cable the CT01 can communicate with all subsystem controllers on that network that are connected to the IG01 as illustrated in Fi...

Page 56: ...an communicate with all controllers on the sub system network that are connected to the IG01 EXCEPT for the controller that is directly connected to the CT01 The IG01 will need to be unplugged from th...

Page 57: ...f you are connected to a sub system network you will have a list of controllers on that network to choose from To navigate to the Watch Menu select Status and press the Enter button Now select Watches...

Page 58: ...r to a manual position for a time period of 4 hours The Commissioning Mode can be enabled by following the instructions below 1 Log onto a VAVMax controller as per the instructions in the previous sec...

Page 59: ...Configuring the K Factor The K factor value is required to be calibrated to allow the VAVMax controller to correctly read the pressure and calculate the airflow The VAVMax does not need to know the d...

Page 60: ...au you can find technical manuals user instructions and data sheets for all our products For direct product support or product information contact your local distributor or an Innotech representative...

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