Ingun MA 2x09 Series Technical Manual Download Page 1

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Technical manual

Manual Test Fixture
MA xxxx with ATS MAxx

Summary of Contents for MA 2x09 Series

Page 1: ...Technical manual Manual Test Fixture MA xxxx with ATS MAxx...

Page 2: ...stage contacting from bottom side 11 5 4 1 Locked electrically 13 5 4 2 Pneumatic locking 14 5 4 3 Mechanical stroke limitation 15 5 5 Dual stage contacting with self opener 15 5 5 1 Electrical dual s...

Page 3: ...osed using two GKS 43 8 6 2 Check for pressure frame closed via stroke switch 43 8 7 Actuator for safety switch with and without locking 44 8 7 1 Actuator for single stage 44 8 7 2 Actuator for dual s...

Page 4: ...nder 12 10 Part number 49273 52 10 1 12 Pneumatic cylinder 12 10 Part number 43251 52 10 1 13 Pneumatic cylinder 12 10 Part number 49273 52 10 1 14 Pneumatic cylinder 25 50 Part number 39203 52 10 1 1...

Page 5: ...alogue size 09 14 version 0 without interface 1 standard with interface 2 heavy duty version generation 2 MA with stroke 14mm 3 MA with stroke 22mm manual test fixture Basic units with internal interf...

Page 6: ...10 45983 KIT ATS MA14 45985 KIT The ATS is delivered as a kit and therefore is not mounted 1 2 2 ESD version Basic unit with internal interface without internal interface Designation Part number Desi...

Page 7: ...Block pairs The main rule for the sparkover of sharp components in the air under standard conditions is for each mm distance approx 0 8 kV Max allowable current at 170 pole Low Ohm Blocks for example...

Page 8: ...d to lock specific positions When operat ing electromagnets with nominal voltage for a long time 10 minutes their outside get very hot The outer surface of electromagnets reaches high temperatures 70...

Page 9: ...g overview shows only some of the different function units 3 2 1 Interface blocks SB INGUN interface blocks are used as electrically conductive connect ors for the reliable signal transfer in internal...

Page 10: ...in the replacement kit com pactly and precisely see product information Marking units 3 2 5 Potentiometer screwing unit key button activators Compact manual or automatic screwing units can be used fo...

Page 11: ...MA 2x09 MA xx11 MA xx12 MA xx13 MA xx13T MA xx14 40509 39851 39852 39853 39855 39854 ATS MA 09 ATS MA 11 ATS MA 12 ATS MA 13 ATS MA 11 ATS MA 14 41809 41811 41812 41813 41811 41814 When testing with a...

Page 12: ...ist strap must not be connected to the bush of the ESD discharge ca ble 5 3 ESD assembly and protection conductor wiring MA 2x09 MA xx11 MA xx12 MA xx13 MA xx13T MA xx14 43597 43597 2x 43597 ATS MA 09...

Page 13: ...any contact probes the option oil break is necessary see chapter 7 13 p 35 A pressure frame closed check is necessary using the dual stage function see chap ter 7 3 p 27 Premature opening of the fixtu...

Page 14: ...age locking unit Specification of the components used Stroke magnet NC currentless closed Part number 50856 see chapter 10 1 7 p 51 Inductive sensor Part number 38413 see chapter 10 1 5 p 50 The elect...

Page 15: ...right drive unit Figure 5 Basic unit with pneumatic dual stage locking Specification of the components used Inductive sensor Part number 38413 see chapter 10 1 5 p 50 Pneumatic cylinder 12 10 Part nu...

Page 16: ...roke limitation MA 2x09 MA 2x11 MA 2x12 MA 2x13 MA 2x13T MA 2x14 50914 50912 50913 50912 2x 50913 ATS MA09 ATS MA11 ATS MA12 ATS MA13 ATS MA11 ATS MA14 48266 5 5 Dual stage contacting with self opener...

Page 17: ...9508 59508 59508 100696 59508 59558 59559 59558 2x 59559 Part 59508 is mounted on the left side of the left drive unit and part 100696 is mounted on the right side of the right drive unit 5 5 2 Pneuma...

Page 18: ...ic cylinder 12 10 Part number 49273 see chapter 10 1 11 p 52 Specification of optional components not included in delivery Valve assembly 5 2 way Part number 42702 see chapter 10 1 10 p 51 Compressed...

Page 19: ...be plugged to the pressure frame plate Part number see chapter 1 2 2 p 5 Figure 6 ATS as ESD version with pressure frame unit wiring Note for usage ESD function of ATS is only achieved in connection w...

Page 20: ...cal changes without notice E OE See chapter 1 2 3 p 5 for part numbers Figure 7 ATS MA12 HF backside without internal interface Figure 8 ATS MA12 S 7 HF backside with internal interface Spare parts an...

Page 21: ...ause not all optional functions additional functions can be combined and or other aspects must be considered Figure 9 example of assembly drawing 7 1 Safety switch for closed pressure frame When testi...

Page 22: ...chnical manual MA xxxx with ATS MAxx 21 INGUN Subject to technical changes without notice E OE INGUN recommends the integration of the safety switch in accordance with the following func tional sequen...

Page 23: ...present No Press on force 30 N Forced opening force 8 5 N Forced opening path 11 mm Holding force Fmax 1 000 N Max activating speed 2 m s Temperature range 25 60 C Protection type IP67 Electrical data...

Page 24: ...voltage 7 1 3 Safety switch without locking MA 2x09 MA xx11 MA xx12 MA xx13 MA xx13T MA xx14 42066 42066 2x 42066 ATS MA 09 ATS MA 11 ATS MA 12 ATS MA 13 ATS MA 11 ATS MA 14 47740 for dual stage cont...

Page 25: ...nit present No Cross Shorts recognition possible Yes Type of voltage VDC Switching frequency max 5 Hz Switching voltage max 75 VDC Switching current max 400 mA Switching power max 10 VA Connection Not...

Page 26: ...A check regarding the locking position is necessary for the self opener function see chapter 7 3 3 p 28 The self opener cannot be used in the dual stage basic units When the locking unit is set to ND...

Page 27: ...th pneumatic drive unit Specification of the components used Brake cylinder D 040 12 040 123 Part number 51863 see 10 1 18 p 53 Pneumatic cylinder 25 50 Part number 39203 see 10 1 14 p 52 Specificatio...

Page 28: ...ronic drive unit 7 3 Check for pressure frame closed The check of the closed pressure frame unit is normally used for control purposes e g to start test 7 3 1 Check via stroke switch MA 2x09 MA xx11 M...

Page 29: ...ion 7 3 3 Check locking position by inductive sensor MA 2x09 MA 2x11 MA 2x12 MA 2x13 MA 2x13T MA 2x14 43625 43625 2x 43625 MA 3211 MA 3212 MA 3213 MA 3213T MA 3214 46745 46745 2x 46745 The signal of t...

Page 30: ...ng Typically the functionality is as follows 7 5 1 Stroke magnet NC currentless closed MA 2x09 MA xx11 MA xx12 MA xx13 MA xx13T MA xx14 32665 32665 2x 32665 Specification of the components used Stroke...

Page 31: ...net NO currentless open Part number 33491 see 10 1 8 p 51 7 5 3 Pneumatic cylinder locking MA 2x09 MA xx11 MA xx12 MA xx13 MA xx13T MA xx14 49270 49270 2x 49270 Specification of the components used Pn...

Page 32: ...re frame is then used when the closing of the pressure frame is only allowed under certain circumstances Regarding the UUT lifting unit for example the pressure frame can only be closed when no UUT is...

Page 33: ...with this option Thus a harder stop than usual can occur 7 8 Upgrade kit gas pressure spring MA 2x09 MA 2x11 MA 2x12 MA 2x13 MA 2x13T MA 2x14 41150 39200 39300 39400 39200 2x 39500 MA 3x11 MA 3x12 MA...

Page 34: ...er stays The gas pressure spring reduces the forces opening the drive unit Note for use Cannot be used with self opening function Combination with safety switch featuring guard detailed in sections 7...

Page 35: ...mponents used LED SMD strip green Part number 45673 see chapter 10 1 19 p 53 LED SMD strip red Part number 45674 see chapter 10 1 20 p 53 7 12 Push button MA 2x09 MA xx11 MA xx12 MA xx13 MA xx13T MA x...

Page 36: ...MA xx14 29805 available as standard Due to the anti pinch protection there is a safety distance between the housing and the drive unit to prevent fingers accidentally getting trapped when closing The...

Page 37: ...d PIN 11 Dual stage Test end of test system Input on PIN 5 and PIN 12 Self opener Marking unit Pass fail indicator Lifting unit NDH open locking Test result pass of test system Input on PIN 6 and PIN...

Page 38: ...ct to technical changes without notice E OE Connection to 15 pole sub connector external signals Connection to 37 pole sub connector signals for test fixtures internal Configuration jumper for permane...

Page 39: ...amps The supply voltage is connected to DCin any polarity The magnet is activated by the applied voltage Description control mode If the magnet is to be controlled by a sen sor or a weak control volta...

Page 40: ...use must be observed because not all optional or additional functions can be combined and or other aspects must be considered Figure 92 Example of mounting drawing 8 1 Dual stage upgrade kit Compatibl...

Page 41: ...pressure frame plate NDH and the probe plate KTP With more than 300 test probes or a force higher than 500 N to use the additionally available stiffener bars is recommended 8 2 1 Stiffener kit for NDH...

Page 42: ...xx11 MA xx12 MA xx13 MA xx14 40509 39851 39852 39853 39854 When testing at a dangerous voltage 25V AC and 60V DC the exchangeable kit must be equipped with contact protection and the IP3x protection a...

Page 43: ...opening the pressure frame The PC board which is properly aligned be tween limiting pins is fixed with bending pins for quick removal The open pressure frame can be locked in the open position by mea...

Page 44: ...closed using two GKS Compatible with ATS version Normal ESD RF ATS MA09 ATS MA11 ATS MA12 ATS MA13 ATS MA14 46396 Note for use Not suitable for dual stage function 8 6 2 Check for pressure frame clos...

Page 45: ...13 MA xx14 36210 with locking NO currentless open 46020 with locking NC currentless closed 42066 without locking 8 7 2 Actuator for dual stage basic unit Compatible with ATS version Normal ESD RF ATS...

Page 46: ...0 41558 41556 41553 Note for use Not suitable for dual stage function 8 8 Ground plate for ATS Compatible with ATS version Normal ESD RF ATS MA09 ATS MA11 ATS MA12 ATS MA13 ATS MA14 45873 45874 45881...

Page 47: ...acrylic glass plate and transfer field Note for use Not suitable for dual stage function 9 FURTHER MAINTENANCE 9 1 ATS mounting check The original alignment of ATS mounting is normally sustained for...

Page 48: ...mselves but with other possible wear INGUN has to be contacted and the test fixture has to be checked by INGUN 9 2 1 9 4 1 Gas pressure spring You will find the respective upgrade kit under optionally...

Page 49: ...ATS MA09 ATS MA11 ATS MA12 ATS MA13 ATS MA14 43627 9 3 3 Wire mesh sealing for RF ATS ATS MA09 ATS MA11 ATS MA12 ATS MA13 ATS MA14 48398 48399 48855 48856 48863 48864 9 3 4 Contact spring kit for RF...

Page 50: ...988 45884 45709 45875 45865 9 3 7 Pressure frame plate NHP ATS MA09 ATS MA11 ATS MA12 ATS MA13 ATS MA14 45993 45889 45715 45880 45871 9 3 8 Wiring guard plate VSP ATS MA09 ATS MA11 ATS MA12 ATS MA13 A...

Page 51: ...witching frequency 1500 Hz Operational voltage range 10 32 VDC Current consumption 10 mA Current setting 200 mA Protection type IP 67 Working temperature 25 70 C Switching distance 1 2 mm Aluminium Co...

Page 52: ...troke magnet NO currentless open Part number 33491 Nominal voltage 24 VDC Power consumption 8 Watt 300 mA Switching duration 100 For reduced continuous operation see 2 1 4 p 7 Recommended series resis...

Page 53: ...ce with 6 bar Advance 68 N Return 51 N Operating air pressure 0 6 10 bar Pneumatic connection M5 Function chart 10 1 14 Pneumatic cylinder 25 50 Part number 39203 Function double action Plunger diamet...

Page 54: ...t max 33 LEDs approx 200 mA 10 1 20 LED SMD strip red Part number 45674 Colour of light red Luminosity 300 mcd Wavelength 620 635 nm Operating voltage 12 Volt Operating current max 33 LEDs approx 200...

Page 55: ...Technical manual MA xxxx with ATS MAxx INGUN Subject to technical changes without notice E OE 54...

Page 56: ...k ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok 25 7 10 MA Gas pressure springs for the drive unit kit FB GDF 48730 ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok ok o...

Page 57: ...Technical manual MA xxxx with ATS MAxx INGUN Subject to technical changes without notice E OE 56...

Page 58: ...Technical manual MA xxxx with ATS MAxx 57 INGUN Subject to technical changes without notice E OE...

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