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ABH2015IQE01_ - Installation and Operation Manual

INGECON SUN STORAGE 1Play

Installation and Operation Manual

Ingeteam

Summary of Contents for INGECON SUN STORAGE 1Play

Page 1: ...INGECON SUN STORAGE 1Play Installation and Operation Manual ...

Page 2: ...Ingeteam S r l 39 0546 651 524 CZECH REPUBLIC Ingeteam a s 420 597326908 USA Ingeteam INC 1 414 934 4158 MEXICO Ingeteam S A de C V 52 8183114858 BRASIL Ingeteam Ltda 55 19 3037 3773 SOUTH AFRICA Ingeteam Pty Ltd 27 11 314 3190 INDIA Ingeteam Power Technology India Pvt Ltd 91 124 420 6495 AUSTRALIA Ingeteam Australia Pty Ltd 61 0 435 010 872 ...

Page 3: ...ABH2015IQE01_ Installation and Operation Manual INGECON SUN STORAGE 1Play Installation and Operation Manual 3 Ingeteam ...

Page 4: ...ghts or design registration The conformity of the document content with the hardware described has been checked However discrepancies may exist Liability will not be assumed for total concordance The information contained in this document is regularly reviewed and it is possible that there may be changes in subsequent editions Other functions may be available which are not covered by this document...

Page 5: ...cal equipment to their personnel and for familiarizing them with the contents of this manual All applicable safety related legislation for electrical work must be complied with Danger of electric shock Compliance with the safety instructions set out in this manual or in the suggested legislation does not imply exemption from other specific standards for the installation place country or other circ...

Page 6: ...ving the voltage Explosion There is a very low risk of explosion in very specific cases of malfunction The casing will protect people and property from the explosion only if it is correctly closed Crushing and joint injuries Always follow the indications in the manual on moving and placing the unit The weight of this unit can cause serious injury and even death if not handled correctly High temper...

Page 7: ...mpliance with Standard UNE EN 166 2002 wherever there are directly accessible live parts Safety goggles In compliance with standard UNE EN 166 2002 Working clothes Close fitting non flammable 100 cotton Dielectric gloves In compliance with standard EN 60903 2005 Tools and or equipment used in live work must have at least Category III 1000 Volts insulation Should the country s regulations demand an...

Page 8: ... 5 5 Protection of the connection to the auxiliary genset 19 5 6 Storage system connection protection 20 5 7 Battery cabling length 20 5 8 Auxiliary genset cabling length 20 5 9 Protection of the connection to the PV plant 20 6 Installing the unit 21 6 1 General requirements for installation 21 6 2 Attaching the unit to the wall 21 6 3 Opening the housing 22 7 Connection disconnection of wiring in...

Page 9: ...nverter hardware 42 15 4 Digital input connection process 44 16 Connecting optional accessories 45 16 1 Safety instructions for connecting the optional accessories 45 16 2 Connecting the communication cards 45 16 2 1 RS 485 communication card 45 16 2 2 Ethernet TCP communication card 47 16 2 3 Wi Fi TCP communication card 48 16 3 INGECON SUN EMS Board connection 49 17 Commissioning 52 17 1 Unit in...

Page 10: ...hooting 66 20 Shutting down the unit 67 20 1 Unit disconnection process 67 20 2 Disconnecting the wiring in push in type terminals 67 21 Preventive maintenance 68 21 1 Safety conditions 68 21 2 Condition of the housing 68 21 3 Condition of cables and terminals 68 21 4 Cooling system 68 21 5 Environment 68 22 Waste handling 69 ...

Page 11: ...e INGECON SUN STORAGE 1Play family using the terms unit inverter or inverter charger 1 2 Recipients This document is intended for qualified personnel The status of qualified personnel referred to in this manual will be as a minimum that which meets all the standards regulations and laws regarding safety applicable to the tasks of installing and operating this unit Ingeteam recommends this unit to ...

Page 12: ...ON SUN STORAGE 1Play available on the Ingeteam website 2 1 Electrical diagram of the system A B J56 J55 INGECON SUN STORAGE 1Play A Consumption grid relay B Auxiliary generator relay 2 2 Types of hardware In the INGECON SUN STORAGE 1Play there are two distinct types of hardware type A and type B Both have the same functionalities but the type of hardware must be identified in order to perform the ...

Page 13: ... installation 2 5 Acoustic contamination The unit produces a slight buzz when in operation Do not place it on light supports which might amplify this buzz The mounting surface must be firm and appropriate for the weight of the unit 2 6 Specification table 3TL 6TL Nominal power up to 40 ºC 3 kVA 6 kVA Max temperature for rated power 40 ºC Maximum output fault current 26 A rms 60 ms 40 A rms 60 ms M...

Page 14: ...egree 2 Maximum altitude 2 000 m Overvoltage category Category III AC Category II DC Insulation class Class I Markings CE EMC and safety regulations EN 61000 6 1 EN 61000 6 2 EN 61000 6 3 EN 61000 6 4 EN 61000 3 11 EN 61000 3 12 EN 62109 1 EN 62109 2 EN 50178 IEC62103 AS62040 1 FCC Part 15 Distribution grid connection regulations AS4777 2 2020 1 The maximum power of the inverter is a calculation o...

Page 15: ...cabling M20 cable gland D CAN communication for Li Ion batteries with BMS M16 cable gland E Installation of Wi Fi reset button M16 cable gland F PT 100 temperature sensor for Lead Acid batteries M16 cable gland G Digital inputs M16 cable gland H Digital outputs M16 cable gland I Consumption grid M25 cable gland J Auxiliary genset M25 cable gland Cable gland size Admitted diameter range M16 4 5 mm ...

Page 16: ... reception the following points should be taken into account in order to avoid damage The package must be stored in the horizontal position Keep the unit free of dirt dust shavings grease etc and away from rodents Keep it away from water splashes welding sparks etc Cover the unit with a breathable protective material in order to prevent condensation due to ambient humidity Units in storage must no...

Page 17: ...ce where it is to be located and only when it is to be installed unpack the unit At this time it can be transported vertically over a short distance without packaging Follow the guidelines indicated in the following section Transport of the unpackaged unit At least the following requirements should be observed 1 Use the two side holes to grasp the unit with both hands 2 Follow the necessary ergono...

Page 18: ...the units in a place which is accessible for installation and maintenance work and which permits use of the keyboard and the reading of the front indicator LEDs Avoid corrosive environments that may affect the proper operation of the inverter Never place any object on top of the unit Do not expose the inverters to direct sunlight Keep the following distances free of obstacles 50 cm 30 cm 30 cm 30 ...

Page 19: ...the wall and fit suitable wall anchors and self tapping screws to support the unit s weight 5 4 Protection of the connection to the consumption grid Thermomagnetic circuit breaker A thermomagnetic circuit breaker must be installed on the connection between the inverter and the consumption grid The following gable provides the necessary data for the installer Installations with the inverter disconn...

Page 20: ...ous current switch between the inverter and the battery bank It must have appropriate dimensions to open the battery bank taking into account the maximum charge and discharge current These inverters do not admit grounding of the batteries Therefore the battery bank terminals must be isolated from ground Otherwise the inverter will give an insulation fault 5 7 Battery cabling length The inverter me...

Page 21: ...he unit and comply with the applicable legislation The ventilation and workspace must be suitable for maintenance tasks according to the applicable regulations in force The external connection devices which must be suitable and sufficiently close as set forth in current regulations The feed cables must be of the appropriate gage for the maximum current Special care must be taken to ensure that the...

Page 22: ...e by fitting the two slats in the openings on the back of the unit Use the two side holes to grasp the unit with both hands 3 Screw on the bottom attachment 4 Check that the unit properly secured 6 3 Opening the housing To access the inside of the unit open the cover of the housing by removing the four front screws 22 Installing the unit Ingeteam ...

Page 23: ...e to disconnect the cable that joins the cover display to the electronic card when taking of the cover see figure The electronic card connector is shown as Display Reconnect the connector wiring when the cover is put back in to place 23 Installing the unit Ingeteam ...

Page 24: ...y genset is performed using push in type terminals This section describes the connection and disconnection process of the wiring in these terminals as well as the tool to use Required tool To operate on these terminals use a flat head screwdriver with the maximum dimensions specified in the following figure 0 8 4 24 Connection disconnection of wiring in push in type terminals Ingeteam ...

Page 25: ...ow the steps below to connect the wiring to these terminals 1 Insert the flat head screwdriver in the specified slot 2 Insert the wiring 3 Remove the screwdriver 4 Check that the connection is tight 25 Connection disconnection of wiring in push in type terminals Ingeteam ...

Page 26: ...ting the wiring Follow the steps below to disconnect the wiring from these terminals 1 Insert the flat head screwdriver in the specified slot 2 Remove the wiring 3 Remove the screwdriver 26 Connection disconnection of wiring in push in type terminals Ingeteam ...

Page 27: ...essfully made the rest of the connections and the unit is closed When carrying out the connections respect the polarities marked on the electronic card If the connection is performed incorrectly the inverter could be damaged Ingeteam accepts no liability for any damages caused by an incorrect connection 8 2 Wiring requirements for connecting the storage system The wiring gauge for connecting the s...

Page 28: ...h the unit and make two turns with the positive and negative wires of the storage system 3 Connect the wiring to the push in type terminals marked as J50 BATTERY and J51 BATTERY respecting the polarities The operation of this type of terminal is described in 7 Connection disconnection of wiring in push in type terminals 4 Correctly tighten the packing glands to prevent losses to the protection cla...

Page 29: ...t of the connections and the unit is closed When carrying out the connections respect the polarities marked on the electronic card Ingeteam accepts no liability for any damages caused by an incorrect connection INFO The consumption grid neutral is not internally connected to ground 9 2 Wiring requirements for connecting to the consumption grid The wiring gauge for connecting the consumption grid i...

Page 30: ...h it 2 Use two of the ferrite cores supplied with the unit and make two turns with the L and N wiring from the storage system 3 Connect the push in type terminals marked as J56 LOADS respecting the polarities The operation of this type of terminal is described in 7 Connection disconnection of wiring in push in type terminals 4 Correctly tighten the cable gland to prevent losses to the protection c...

Page 31: ...o the auxiliary genset However in TN systems the neutral conductor must be the same one between the consumption grid and the auxiliary genset therefore it cannot be disconnected 10 1 Safety instructions for connecting the auxiliary genset CAUTION Before you start to make the connections make sure there is no voltage in the inverter Verify that the AC protection of the auxiliary genset and the DC p...

Page 32: ...rked Genset remove the protective cap and pass the cable through it 2 Install the ferrite core supplied by Ingeteam turning the line and neutral wires around it twice 3 Insert the respective wires in the J55 Genset push in type terminals respecting the polarity The operation of this type of terminal is described in 7 Connection disconnection of wiring in push in type terminals 4 Correctly tighten ...

Page 33: ...s 4 Correctly tighten the packing glands to prevent losses to the protection class verifying that the wiring is not taut Hardware type B TN system 1 Loosen the cable gland marked GENSET remove the protective cap and pass the cable through it 2 Install the ferrite core supplied by Ingeteam turning the line and neutral wires around it twice 3 Insert the respective wires in the J55 GENSET push in typ...

Page 34: ...y genset and the DC protection of the storage system are open as well as the PV array and the consumption grid Do not switch on the power to the unit until you have successfully made the rest of the connections and the unit is closed When carrying out the connections respect the polarities marked on the unit Ingeteam accepts no liability for any damages caused by an incorrect connection 11 2 Wirin...

Page 35: ... indicated on the lower connections plate of the unit 4 Ensure the connections are firm If you wish to remove the aerial connectors use the specific tool to do so If you wish to connect two pairs of inputs in the type B hardware use the diverters supplied with the unit as indicated in the following figures 35 Connecting the PV array Ingeteam ...

Page 36: ... 12 1 Safety instructions for connecting the storage system temperature sensor CAUTION Before you start to make the connections make sure there is no voltage in the inverter Verify that the AC protection of the auxiliary genset and the DC protection of the storage system are open as well as the PV array and the consumption grid Do not switch on the power to the unit until you have successfully mad...

Page 37: ...r cable through it 2 Connect the wiring to terminal J76 PT 100 BAT as indicated in the above figure respecting the wiring colors The colors of the wires to connect to each terminal appear on the screen printed electronic card R red R red W white 3 Correctly tighten the packing glands to prevent losses to the protection class verifying that the wiring is not taut Check that the connection is tight ...

Page 38: ...e auxiliary genset and the DC switch of the Li Ion battery are open as well as the PV array and the consumption grid Do not switch on the power to the unit until you have successfully made the rest of the connections and the unit is closed When carrying out the connections respect the polarities marked on the electronic card 13 2 Wiring requirements for connecting the CAN communication for Li Ion ...

Page 39: ...the wiring to terminal J76 CAN IN as shown in the previous figure respecting the printed instructions on the screen printed electronic card H high L low GND GND Correctly tighten the packing glands to prevent losses to the protection class verifying that the wiring is not taut Check that the connection is tight 39 Connection of the CAN communication for Li Ion batteries with BMS Ingeteam ...

Page 40: ...e you start to make the connections make sure there is no voltage in the inverter Verify that the AC protection of the auxiliary genset and the DC protection of the storage system are open as well as the PV array and the consumption grid Do not switch on the power to the unit until you have successfully made the rest of the connections and the unit is closed When carrying out the connections respe...

Page 41: ...ugh it 2 If you wish to use the Normally Open contact connect the wiring in the NO and COM positions in the J36 EXT terminals 1 RELAY and or J44 EXT 2 RELAY as shown in the previous figure 3 If you wish to use the Normally Closed contact connect the wiring in the NC and COM positions in the J36 EXT terminals 1 RELAY and or J44 EXT 2 RELAY as shown in the previous figure 4 Correctly tighten the pac...

Page 42: ...ge system are open as well as the PV array and the consumption grid Do not switch on the power to the unit until you have successfully made the rest of the connections and the unit is closed When carrying out the connections respect the polarities marked on the electronic card 15 2 Wiring requirements for connecting the digital input The wiring gauge for connecting the digital inputs is specified ...

Page 43: ...unit 1 R R 1 1 1 V External potential free contact External power supply The truth table for these inputs is as follows Connector CPU Potential free contact Voltage level Open 5 V 24 V 0 Closed R 100 Ohm 0 V 1 Closed R 100 Ohm 1 V 5 V X Hardware type B Hardware type B Digital Input 2 J54 DIGITAL INPUT 2 Input 2 can be configured for different purposes see 18 13 Configuring the digital inputs and u...

Page 44: ...he digital inputs are connected in the following order 1 Loosen the corresponding packing gland see Section 2 7 Description of cable inlets remove the cap and pass the cable through it 2 Connect the wiring to terminal J54 DIGITAL INPUT as shown in the previous figures respecting the polarities printed on the electronic card 3 Correctly tighten the packing glands to prevent losses to the protection...

Page 45: ... successfully made the rest of the connections and the unit is closed 16 2 Connecting the communication cards Optionally it is possible to install the cards required to establish communication with the inverter There are several ways establish communication RS 485 Ethernet TCP Wi Fi TCP INFO See the corresponding communication accessories manual for further information 16 2 1 RS 485 communication ...

Page 46: ...stallation and Operation Manual 3 Connect the RS 485 A cabling to the communication card A RS 485 communication card Pin Signal 1 RS 485 B 2 RS 485 A 3 Protective mesh 4 GND 46 Connecting optional accessories Ingeteam ...

Page 47: ...eps below to connect the communications card 1 Connect the communication card in the J11 and J12 connectors of the control card J11 J12 2 Insert the wiring to the unit through the cable inlets provided in the lower part of the inverter see 2 7 Description of cable inlets 3 Connect the Ethernet A cabling to the communication card A Ethernet TCP communication card 47 Connecting optional accessories ...

Page 48: ...nication card in the J11 and J12 connectors of the control card J11 J12 2 In the lower part of the inverter remove the cable gland for the Reset button and install said button see 2 7 Description of cable inlets 3 Install the antenna in the dedicated cable gland see 2 7 Description of cable inlets 4 Connect the Reset button and the antenna to the communication card Use the provided extension cable...

Page 49: ...tion The INGECON SUN EMS Board is a control and communication device used with an external wattmeter to manage the energy flows within self consumption photovoltaic installations with batteries This device is integrated inside the inverter 49 Connecting optional accessories Ingeteam ...

Page 50: ...CP communication card 3 If you wish to use Ethernet communication with the router insert the communication cabling through the dedicated PG20 cable gland see 2 7 Description of cable inlets 4 In the case of using the Wi Fi connection connect the Reset button together with the extension cable provided A and the antenna B to the EMS Board To use the Ethernet connection connect the cabling to the EMS...

Page 51: ...ABH2015IQE01_ Installation and Operation Manual Pin Signal 2 RS 485 A 3 Protective mesh 4 GND 51 Connecting optional accessories Ingeteam ...

Page 52: ...evel of sealing has not been altered during connection of the unit Check the correct adjustment of the connectors and that any cable glands are well sealed Display cable If the front cover has been opened at any time ensure that the cable to the front display remains firmly connected Cover If the front cover has been opened at any time attach it to the unit using its four bolts as follows 1 Ensure...

Page 53: ...ray it must be configured to operate correctly These units can be used in different types of installations The configuration of the unit is different depending on the type of installation where the inverter is to be used INFO For the first configuration and start up of the unit visit www ingeconsuntraining info page_id 13069 In the APPLICATIONS section enter the type of installation and download t...

Page 54: ...eters or folders within the same level or decrease the value of an editable parameter by one base unit INFO To reduce the value of a parameter by intervals of 10 use the combination To reduce the value of a parameter by intervals of 100 use the combination Its purpose is to accept a parameter as valid to enter a lower level menu in the structure to confirm a change or accept a suggestion The front...

Page 55: ...he event that the inverter is connected to a grid or auxiliary generator and there is a power reduction the current power percentage and the most restrictive reason for the limitation are shown If there is not power limitation this percentage will not display The different reasons for a power limitation are explained below indicated both with the letter viewed on the display and the code set by co...

Page 56: ...ER RMS VOLTAGE FREQUENCY GENSET TYPE OF GRID GENERATOR MAN CONNECTION SCHEDULING OVERLOAD OPERATION MODE MODE STAND ALONE BACK UP FUNCTION LOW PV POWER DISCONNECTION GRID INJECTION POWER DIGITAL I O DIGITAL OUTPUT 1 DIGITAL OUTPUT 2 DIGITAL INPUT 1 DIGITAL INPUT 2 CHANGE TIME DATE CHANGE MODBUS NODE LANGUAGE FURTHER OPTIONS EMERGENCY CHARGE PARTIAL DATA RESET MANUAL EQUALIZATION BATTERY START STOP...

Page 57: ... using the and keys and press the key to access it 10 23 AM 09 07 17 Configuration 10 23 AM 09 07 17 Configuration INFO Access to the CONFIGURATION menu is password restricted Access to this menu is only allowed to installers qualified personnel The installer password is 0332 Ingeteam accepts no liability for incorrect use of the installer password 18 5 Monitoring inverter variables You may want t...

Page 58: ...HARGE Maximum discharge current A of the Li Ion battery VBAT CHARGE Charge voltage V of the Li Ion battery VBAT DISCHARGE Discharge voltage V of the Li Ion battery SOH Health status of the Li Ion battery TEMPERATURE Internal temperature ºC of the Li Ion battery COMM STATUS CAN communication status with the Li Ion battery The following states may be shown OK or ERROR Photovoltaic Setting Descriptio...

Page 59: ... shown On Off Alarm Setting Description ALARM Status of inverter alarms in hexadecimal format CODE1 Operating code of the unit in hexadecimal format CODE2 Operating code of the unit in hexadecimal format Firmware Setting Description FW VER Unit firmware version DFW VER Unit display firmware version D BOOT Unit display boot version SVN FW Unit firmware revision SVN D Display firmware revision Data ...

Page 60: ...tion voltage of the battery bank V V FLOTATION Flotation voltage of the battery bank V V EQUALIZATION Equalization voltage of the battery bank V T EQUALIZATION Duration of equalization charge Time for which the battery bank must be maintained at the equalization voltage minutes In addition to prevent overcharging and incomplete charging of the lead acid batteries these inverters allow to constantl...

Page 61: ... POWER and specify the maximum power in watts When the inverter is connected to the grid or generator the batteries are charged from the AC source when the state of charge SOC is lower than the set SOC MIN see 18 8 Configuring the SOC settings 18 10 Configuring the AC voltage and rated frequency of the loads in stand alone installations In stand alone installations these units allow to power the c...

Page 62: ...rs have several voltage free outputs which can have the following functionalities Options Description State of the normally open NO voltage free contact NO CONFIGURATION No task assigned default option OPEN GENERATOR ON OFF Auxiliary generator activation signal Turn off the generator OPEN Turn on the generator CLOSED LOW BAT VOLTAGE Signal used to indicate that the battery voltage is lower than th...

Page 63: ...hese codes provide information next to the alarm in order to solve the problem 18 20 Performing an emergency charge of the battery An emergency charge must be performed when the installation is stopped due to a total battery discharge This function allows to charge the batteries up to a certain level in order to have enough energy to restore the system again For the unit to carry out an emergency ...

Page 64: ... system also check that there are no elements obstructing air passage and that the fans are properly installed 18 22 Performing an equalization charge of the batteries For certain lead acid battery models the manufacturer recommends performing a periodic equalization charge During the equalization charge the inverter equalizes the state of charge of the cells and compensates the electrolyte strati...

Page 65: ...de1 0x0004 Insulation failure to positive or negative PV or Battery terminals INFO For more information see the Alarm Interpretation and Troubleshooting Guide which describes the alarms and troubleshooting for the installation and operation of the INGECON SUN STORAGE 1Play To download the guide go to the INGECON SUN Training website www ingeconsuntraining info 65 Display control Ingeteam ...

Page 66: ...e Alarm Interpretation and Troubleshooting Guide which describes the alarms and troubleshooting for the installation and operation of the INGECON SUN STORAGE 1Play To download the guide go to the INGECON SUN Training website www ingeconsuntraining info 66 Troubleshooting Ingeteam ...

Page 67: ...unit 3 Wait 10 minutes for the internal capacitances to discharge the hot parts which may cause burns to cool and the fan blades to stop turning 4 Check there is no voltage 5 Signal cut off point Vac and Vdc with a sign reading Caution no switching If necessary rope off the work area 20 2 Disconnecting the wiring in push in type terminals INFO The connection of the storage system the consumption g...

Page 68: ...t PPE of this document After completing the maintenance task replace the front cover and secure it with the bolts supplied 21 2 Condition of the housing A visual check of the condition of the housing must be carried out confirming the condition of the seals and the cover as well as the fixing of the units to their anchor points both at the wall and on the transformer if this exists In addition you...

Page 69: ...nt company Ingeteam in accordance with its policy of respect for the environment will inform the authorized manager via this section of the location of components to be decontaminated The elements within the unit that must be handled individually are 1 Electrolytic condensers or condensers containing PCB 2 Batteries or accumulators 3 Printed circuit board cards 4 Liquid crystal displays Their loca...

Page 70: ...Notes ...

Page 71: ... 8311 4858 Fax 52 81 8311 4859 email northamerica ingeteam com Ingeteam Ltda RuaEstácio de Sá 560 Jd Santa Genebra 13080 010 Campinas SP Brazill Tel 55 19 3037 3773 email brazil ingeteam com Ingeteam SpA Los militares 5890 Torre A oficina 401 7560742 Las Condes Santiago de Chile Chile Tel 56 2 29574531 email chile ingeteam com Ingeteam Panama S A Av Manuel Espinosa Batista Ed Torre Internacional B...

Page 72: ...ABH2015IQE01_ 12 2021 Ingeteam Power Technology S A www ingeteam com ...

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