Ingersoll-Rand TS4L5 Owner'S Manual Download Page 1

Summary of Contents for TS4L5

Page 1: ...IngersollRand TS4L5 Owner s Manual With Parts List More Than Air Answers 2 _ _7_ _ REV A Online answers http Iwww air irco com DALE JANUARY 2003...

Page 2: ...llowable w or Y ing press_Te of the t_achi_ Ensure adequate lifting equipment is available for unloading and mowng the unil to the installaLion site NOTE Lifting equipment must be properly rated for t...

Page 3: ...midity are external condensation on the pump when it cools down and a _mi_ky appearance in petroleum lubricant You may be able to prevent moisture from forming in the pump by increasing ventiJagon ope...

Page 4: ...block valve or any other restriction is added to the compressor discharge instBll a properly sized ASME approved safety relief valve between the compressor discharge and the restriction INSTALLING EL...

Page 5: ...of the foIIowng methods illustrated to determine when the crankcase is full A FULL level at bolfom thread of oll fill opening on units without sight glass B ADD level below bottom thread of oil fill o...

Page 6: ...han the factor pressure switch setting CAUTION Running unloaded for more than 20 minutes per hour or more than 15 minutes continually with the use of constant speed control will cause oll pumping and...

Page 7: ...arge higher than normal amounts of oil until the piston rings are seat_ l approximately 100 operating hours Before performing maintenance release air pressure from the system and disconnect iock and t...

Page 8: ...gauge Force the belt to the deflection indicated in the BELT TENSION TABLE in the DIAGRAMS TABLES seer on Compare the reading on the tension gauge to the table Ensure the pulley and sheave are proper...

Page 9: ...or will not unload when stopped 30 Excessive noise during operaUon 2 6 15 16 24 29 Excessive starting and stopping 5 11 16 29 34 Knocks or rattles g 15 17 19 20 21 Lights flicker or dim when running 1...

Page 10: ...ir bow Drain existing lubricant and refill with proper lubricant Check tubing and connections Tighten joints or replace as required Drain existing lubricant and refill with proper lubricant Drain exce...

Page 11: ...necting Rod 16 18 FT LB 22 24 5 NM Hesd Bolt 21 23 FT LB 28 5 31 NM Cylinder Flange 21 23 FT LB 2 5_31 NM Beltwhe81 21 23 FT LB 28 5 31 NM LoW Oil Level Switch Baffle 102 106 IN LB 11 5 12 NM BELT TEN...

Page 12: ...mperature Switch LOWOil Level Switch Motor Startsr Coil Motor Starter Ovedoad Pressure Switch Selector Switch A_ema_e wihng for conve_ng 3 phaSe starter to 1 phase appli_gon if provided 7hr_ Phase WIr...

Page 13: ...i ST_R_ER 30 _ j J MOU_TIN_ HO_ES...

Page 14: ...Typlcml Vertit_l 1mple_ Unit AIq _LO_I_...

Page 15: ...trabajo adm_slble de la m_qolna I t t OlI III M k t l_l_lll t Asegt_rese de disponer de equipos de levantamiento adecuados pare descargar y trasladar su compresor al sitio de instalacion NOTA El equl...

Page 16: ...n area sin carefaccibn su eta a grandes cambios de temperatura Dos signos de exceso de humedad son la condensacibn extema en la bomba cuando 6sta se enfria y un aspecto lechoso del lubncante de petr01...

Page 17: ...a evitar fugas de aire TUBERiA DE DESCARGA DE LiQUIDO CONBENSADO Si instala una linea de descarga de liquido condensado la tuberia debe tener set de al menos un tamario m_s grande que la conexion debe...

Page 18: ...petroleo a continuaci_n La tabla pretende servir solo come gu a general Las condiciones de eperaeiOn de use intensive requieren una mayer viscosidad Consulte a Ingersoll Rand pars obtener recomendacio...

Page 19: ...untor automatico arrancar_ y detendra la unidad NOTA Pare Io_ modelos de control doble so preflere el arranque y parada automatlcos Valvula auxiliar kL_OA L DERECHA HACt_ LA ZQUlEROA 4 Abra lentarnent...

Page 20: ...resJ011de desconexibn Es aconsejable tener un dfferencial Io m_s amplio posible para evitar flecuentes anranques y detenciones de la unidad Fijese en la lectura del manbmetro a la que se desconecta la...

Page 21: ...alrededor de as _untas mientras el eompre_or esth funcionando y observe si se producen burbujas Limpie la valvula de drenaje Revise el apriete de los tomillos y pemos Vuelva a apretar si es necesarlo...

Page 22: ...a roldana est6n alineadas y que la tensi6n de la colTea sea satisfactoria despu_s de instalar eorreas nuevas o de tensar correas existenles INSPECCION DEL TANQUE RECEPTOR La vida i_tilde un tanque rec...

Page 23: ...uando se detiene 30 Ruido exceslvo durante la operacion 2 6 15 16 24 26 Demasiadas partidas y paradas 5 11 16 29 34 Golpea o tintinea 2 15 17 19 20 21 Las luces destellean o se atem_an durante a opera...

Page 24: ...POSIBLESOLUCION Limpie o reemplace Revise la tension y alineaciOn de la rueda de band polea del moto cig_e_al y banda de transmisibn Repare o reemplace segen sea necesarie Ubique el compresor en una p...

Page 25: ...nexi6n 16 18 FT LB 22 24 5 NM Perno de cabeza 21 23 FT LB 28 5 31 NM Bdda del cilindro 21 23 FT LB 28 5 31 NM Rueda de la correa 21 23 FT LB 28 5 31 NM Delector del conmutador 102 106 IN LB de bajo ni...

Page 26: ...o nivel de aceite M Bobinadelarranc_dordelmotor OL Sobrecarga del a_an _dor del motor PS Disyuntor autom_Uco SS Conmutador select or Cableado altemativo pare conver_ir un arrancador Lrif_sicoa una apl...

Page 27: ...Tlp_ aunldmd _Jrt_ ho_zonta _IR COOLED _ERCOOLER...

Page 28: ...TlplcaunldadslmplexVerl_al o OL LEVF_ _ ITCd C_ _L LE _L S_HT3LASS co TAr_...

Page 29: ...a pression maximale de travail consentie par la machine S assuref qu un L_quipement de levage approprie sera disponible pour decharger e compresseur et le d_ placer 14of_ Usera inslalte REMARQUE L _qu...

Page 30: ...u_ reffoidit et un fubrifiant _ base de petro_e pont I aspect est laireu _ On pourra emp6cher la formation d humidite dans la pompe en augmentant la ventilation en falsant fonctionner I appareil plus...

Page 31: ...et le compresseur unl soupape de s_ret_ld_cha_ge homologu_e ASME ayant le format qul co lvient INSTALLA_DN DU CABLAGE LECTRIQUE MISE EN Uinstallation et les rdvisions du circuit GARDE _lectrique dolve...

Page 32: ...les pannes du compresseur causdes par une lubriflcation inaddquate LUBRIFIANT SYNTHETIQUE POUR COMPRESSEUR Ingersol_Rand recommande des la premiere udlisation le lubdbant _ynthetJque All Sea_on T30 Se...

Page 33: ...panneau de commande meLtre rinterrupteur en position ON Maruhe Levier de pressostat typique si foumi MARCHFJAUTOMATIQUE ARR_T ttetrupteur de panoeau de commaode type si fournl 4 Ouvnr lentement la sou...

Page 34: ...pas de commando de r_glage different fel PROCI_DUREE DE RI_GLAGE Pressostat sans commando de rdglage differential 1 Enlever le couvercle du pPes_ostat 2 Effect ue_ fe _31ag e de la p0 tde en t0umant l...

Page 35: ...uence des entretiens devra augmenter darts des conditions plus difficlles PROGRAMME D ENTRETIEN Venfler s il y a des f_ites d huile Tousles V6nfier le n_veau de lubrifiant Remplir au beso_n jours ou S...

Page 36: ...ent exact du centre des rainures de la poulie motriee et du volant ainsi que le serrage des boulons d anerage du moteu r _ ATTENTION Un alignement Incorrect de la poulie et du volant ou un tensionneme...

Page 37: ...6 15 16 24 29 Arr_ts et domarTages trop frequents 5 11 16 29 34 Cognements ou cliquetis 2 15 17 19 20 2 Les voyants lignotent ou s affaiblissent lots du fonetJonnernent 12 13 Humidit_ dans le carter...

Page 38: ...enL R_parer ou rerr rplacer au be 3oin Ddplace r le corn pres_eur pour un d_bit d air amelior _dangerleiubnfiant_c_eletleremplace_parunlub_ant qui co_vient V_l_e les tubes et les raccords Setter lesic...

Page 39: ...Tige de p_uss6e 16 18 FT LB 22 24 5 NM Boulon 8 t6te 21 23 FT LB 28 5_31 NM Bride de venn 21 23 FT LB 28 5 31 NM Courroie trapezoldale 21 23 F_ LB 28 _31 NM Chicane de contacteur 102 106 IN LB de bas...

Page 40: ...air GBNH Co ltacteur has niveau d huile M Bobine cie d_marreur OL Sorcharge de bobine de d_marreur PS Fressosrat SS S_lecteur C_blage de remplacement pour la conversion d ull d_marTage triphas_ _tune...

Page 41: ...DIs_ _ _ _ex horizontal t Z_que MOL _ IN HC_ES _ _JTO D_ _ _NK...

Page 42: ...Dlspositlf slrnplex vertical typique BELT_UAr_8 RFCEIVER r_ELEF V_L_JE _ AIR _ECEIVER T_NK AI_ FLOI_ _ _ i _u c CO_D_SATF _AIN V_LVL OPTIONAL 4 _ DRAIN pORt I...

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Page 44: ...44 t t t 3 6 1 I 17 _ 16 10 27 33...

Page 45: ...ING PLUG ASSEMBLY PISTONIROD i LP ASSEMBLY CONNECTING ROD LP ASSEMBLY PISTONIPIN LP RING SET LOW PRFSSURE RING BARREL COMP RING OIL CONTROL 3 PIECE RING TAPER FACE ASSEMBLY PISTON ROD HP ASSEMBLY PIST...

Page 46: ...19 10 18 22 BOTTOM...

Page 47: ...416490 CORD 1230 1 601 1 n1minute1 _t_l eli e Ul 10 14084123 WASHER 5 11 32188518 BRACE 1 12 32496093 CLIP 4 3 36797652 SCREW 4 14 54416730 SELTGUARD BACK 1 15 54416748 BELTGUARD FRONT 1 16 56280159 S...

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