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Engine Maintenance
134
Maintenance
Contamination is the most common cause of fuel system problems. Therefore, to ensure best operating
results, the fuel must be clean and fuel tanks must be free of contaminants. Change the fuel filter/water
separator regularly and inspect/clean the electric fuel pump filter.
IMPORTANT: Do not open the fuel system unless required.
Whenever the fuel system is opened, take the following precautions to prevent dirt from entering the
system:
1. Cap all fuel lines.
2. Work in a relatively clean area whenever possible.
3. Complete the work in the shortest possible time.
The following procedures can be done under field conditions:
1. Bleeding air from the fuel system.
2. Fuel tank and filter system maintenance.
3. Electric fuel pump replacement or repair.
4. High pressure fuel pump replacement or repair.
5. Injection line replacement.
6. Common (high pressure fuel) rail replacement.
7. Electronic injection nozzles replacement.
Bleeding the Fuel System
If the engine runs out of fuel, repairs are made to the fuel system, or if air gets into the system for any
other reason, the air must be bled out of the fuel system.
To bleed air from the fuel system:
1. Turn the unit on and go to Manual Function Test and select fuel pump test. run pump for 1-2 minutes.
2. Start the engine and observe the engine run for a few minutes. If the engine fails to start, or starts but
stops in a few minutes, repeat the procedure.
Summary of Contents for Thermo King SGCM 4000
Page 5: ...4...
Page 17: ...Safety Precautions 16...
Page 21: ...20...
Page 29: ...Maintenance Inspection Schedule 28...
Page 30: ...Maintenance Inspection Schedule 29...
Page 31: ...Maintenance Inspection Schedule 30...
Page 32: ...Maintenance Inspection Schedule 31...
Page 33: ...Maintenance Inspection Schedule 32 S 8 Ju 0 3...
Page 34: ...Maintenance Inspection Schedule 33 1...
Page 35: ...Maintenance Inspection Schedule 34 RELEASED 18 Jul 2013 1...
Page 36: ...Maintenance Inspection Schedule 35 RELEASED 18 Jul 2013 1...
Page 37: ...Maintenance Inspection Schedule 36...
Page 39: ...Unit Description Features Options 38 Figure 4 SGCO 4000 Clip On Generator...
Page 47: ...Genset Model Features 46...
Page 53: ...Controller Description 52...
Page 117: ...Electrical Maintenance 116 Figure 43 Engine Oil Pressure Switch...
Page 145: ...Engine Maintenance 144...
Page 157: ...Alternator Operation and Diagnosis 156...
Page 167: ...Structural Accessory Maintenance 166...
Page 171: ...Mechanical Diagnosis 170...
Page 175: ...Electrical and SG Menu Flow Diagrams 174...
Page 176: ...175 SGUM 4000 and SGCO 4000 Wiring Diagram Page 1 of 1 RELEASED 16 Sep 2013...
Page 177: ...176 SGUM 4000 and SGCO 4000 Schematic Diagram Page 1 of 1...
Page 178: ...177 ECU Wiring Diagram Page 1 of 1...