Safety Precautions
15
•
Don’t
wear loose clothing or jewelry in the vicinity of moving parts. These can get in machinery, with
disastrous results. Don’t wear jewelry while working on electrical equipment. If your hair is long,
wear a head covering. Hair caught in a drill press, fan belt or other moving parts can cause serious
injury.
•
Don’t
stand on a wet floor while working on electrical equipment. Use rubber insulated mats placed
on dry wood platforms.
•
Don’t
lunge after a dropped tool. To do so may place you in a position of extreme danger.
•
Don’t
commence any operation until you have taken all the necessary steps to ensure that you are in
complete safety.
Battery Installation and Cable Routing
Battery Removal
This order is important because the frame is grounded to the negative battery terminal. If the negative
terminal is still connected, a complete circuit exists from the positive terminal of the battery to the frame.
Metal objects contacting the positive side and the frame simultaneously will cause sparks or arcing. If
there are sufficient hydrogen gases emitted from the battery, an explosion might occur, causing equipment
damage, serious injury, even death.
WARNING: Improperly installed battery could result in a fire or explosion! A Thermo King
approved battery must be installed and properly secured to the battery tray.
WARNING: Improperly installed battery cables could result in fire or explosion! Battery cables
must be installed, routed and secured properly to prevent them from rubbing, chaffing or
making contact with hot, sharp or rotating components.
WARNING: Do not attach fuel lines or any additional wiring harnesses to the battery cables as
this could cause an electrical fire!
CAUTION: Do not connect other manufacturer’s equipment or accessories to the Thermo King
unit. This could result in severe damage to equipment and void the warranty!
CAUTION: Set all unit electrical controls to the OFF position before connecting battery cables
to the battery to prevent unit from starting unexpectedly and causing personal injury.
CAUTION: Always wear protective clothing, gloves and eye wear when handling and installing
batteries. Battery acid can cause serious burns when exposed to eyes or skin. If battery acid
contacts skin or clothing, wash immediately with soap and water. If acid enters your eye,
immediately flood it with running cold water for at least twenty minutes and get medical
attention immediately.
CAUTION: Always cover battery terminals to prevent them from making contact with metal
components during battery installation. Battery terminals grounding against metal could cause
the battery to explode.
DANGER: Disconnect the negative battery terminal (-) first when removing a battery. Connect
the positive terminal (+) first when installing a battery.
Summary of Contents for Thermo King SGCM 4000
Page 5: ...4...
Page 17: ...Safety Precautions 16...
Page 21: ...20...
Page 29: ...Maintenance Inspection Schedule 28...
Page 30: ...Maintenance Inspection Schedule 29...
Page 31: ...Maintenance Inspection Schedule 30...
Page 32: ...Maintenance Inspection Schedule 31...
Page 33: ...Maintenance Inspection Schedule 32 S 8 Ju 0 3...
Page 34: ...Maintenance Inspection Schedule 33 1...
Page 35: ...Maintenance Inspection Schedule 34 RELEASED 18 Jul 2013 1...
Page 36: ...Maintenance Inspection Schedule 35 RELEASED 18 Jul 2013 1...
Page 37: ...Maintenance Inspection Schedule 36...
Page 39: ...Unit Description Features Options 38 Figure 4 SGCO 4000 Clip On Generator...
Page 47: ...Genset Model Features 46...
Page 53: ...Controller Description 52...
Page 117: ...Electrical Maintenance 116 Figure 43 Engine Oil Pressure Switch...
Page 145: ...Engine Maintenance 144...
Page 157: ...Alternator Operation and Diagnosis 156...
Page 167: ...Structural Accessory Maintenance 166...
Page 171: ...Mechanical Diagnosis 170...
Page 175: ...Electrical and SG Menu Flow Diagrams 174...
Page 176: ...175 SGUM 4000 and SGCO 4000 Wiring Diagram Page 1 of 1 RELEASED 16 Sep 2013...
Page 177: ...176 SGUM 4000 and SGCO 4000 Schematic Diagram Page 1 of 1...
Page 178: ...177 ECU Wiring Diagram Page 1 of 1...