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101
Refrigeration Maintenance and Service
Operations
NOTE: The following procedures involve servicing the refrigeration system. Some of these service
procedures are regulated by Federal, and in some cases, by State and Local laws.
All regulated refrigeration service procedures must be performed by an EPA certified technician, using
approved equipment and complying with all Federal, State and Local laws.
NOTE: It is generally good practice to replace the filter drier whenever the high side is opened or when
the low side is opened for an extended period of time.
Service Tools
R-134a Service Fittings and Gauge Manifold Set
Special fittings are used on the CRR DF R-134a refrigeration circuit to prevent mixing of non-HFC
refrigerants in the system. These fittings are located in three places:
•
Low side near the compressor suction service valve,
1.
Internal Threads for Cap
2.
High Pressure Fitting
3.
Low Pressure Fitting
Figure 22: R-134a Service Fittings Specifications
CAUTION: R-134a and R-23 are HFC (Hydrofluoro-carbon) refrigerants. When servicing the
CRR DF refrigeration systems, use only those service tools (i.e., vacuum pump, refrigerant
recovery equipment, gauge hoses, and gauge manifold set) certified for and dedicated to HFC
refrigerants and Polyol Ester based compressor oils. Residual non-HFC refrigerants or
non-Ester based oils will contaminate HFC systems. Separate service tools should be dedicated
to R-134a and R-23 refrigerant systems.
Summary of Contents for Thermo King CRR DF MPC2000
Page 5: ...4 ...
Page 11: ...List of Figures 10 ...
Page 13: ...Introduction 12 ...
Page 19: ...Safety Precautions 18 ...
Page 21: ...Service Guide 20 ...
Page 47: ...Unit Description 46 ...
Page 97: ...Microprocessor Controller 96 ...
Page 101: ...Electrical Maintenance 100 ...
Page 141: ...Structural Accessory Maintenance 140 ...
Page 147: ...Refrigeration System Diagnosis 146 ...
Page 150: ...149 CRR DF MPC2000 Controller Diagram ...
Page 151: ...150 CRR DF MPC2000 Main Relay Board Electrical Diagram ...
Page 152: ...151 CRR DF MPC2000 Unit Wiring Schematic Low Speed Winding ...
Page 153: ...152 CRR DF MP3000A Controller Diagram ...
Page 154: ...153 CRR DF MP3000A Main Relay Board Electrical Diagram ...
Page 155: ...154 CRR DF MP3000A Unit Wiring Schematic Low Speed Winding ...
Page 157: ...156 CRR DF Refrigeration System Components Page 2 of 2 ...
Page 161: ...160 CRR DF Full Cool Flow and Pressure Diagram Page 2 of 2 ...
Page 163: ...162 CRR DR Evacuation Station and Unit Connections Page 2 of 2 ...