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Ingersoll-Rand SSR UP6 15, Option Manual, Page: 1 / 52

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Ingersoll-Rand SSR UP6 15 Option Manual Download Page 1

OPTIONS MANUAL

Intellisys Option

Dryer Option

High Dust Option

Outdoor Module Option

PORO Option

SSR UP6 15, UP6 20, UP6 25, UP6 30

60Hz

This manual contains

important safety information

and must be made available

to personnel who operate and

maintain this machine.

C.C.N.

:  

22135917

   

REV

:  E

DATE

: 

JANUARY

   

2005

Summary of Contents for SSR UP6 15

Page 1: ...Dust Option Outdoor Module Option PORO Option SSR UP6 15 UP6 20 UP6 25 UP6 30 60Hz This manual contains important safety information and must be made available to personnel who operate and maintain t...

Page 2: ......

Page 3: ...Serial No From Serial No Not illustrated Option NR Not required AR As required SM Sitemaster Sitepack HA High ambient machine WC Watercooled machine AC Aircooled machine ERS Energy recovery system T E...

Page 4: ...ll Rand does not accept any liability for losses caused by equipment in which non approved repair parts are installed Standard warranty conditions may be affected Ingersoll Rand reserves the right to...

Page 5: ...Prohibition Mandatory Information Instructions Warning Use fork lift truck from this side only RESET Do not use fork lift truck from this side Emergency stop On power Off power AUTOMATIC RESTART MAINT...

Page 6: ...6 20 UP6 25 UP6 30 Use ULTRA Plus Coolant only Failure to use the specified coolant may result in damage to the machine POWER INSPECT Every X months if sooner than required by operating hours CHANGE R...

Page 7: ...s and vapors which can result in serious injury Never operate the compressor near flammable liquids or vapors If used to spray flammable materials keep compressor at least 20ft away from the spray are...

Page 8: ...machine cannot be started accidentally WARNING Imposing a normal or emergency stop on the compressor will only relieve presure upstream of the minimum pressure valve on top of the separator tank If m...

Page 9: ...ssor is left unattended Do not use extinguishers intended for Class A or Class B fires on electrical fires Use only extinguishers suitable for class BC or class ABC fires Attempt repairs only in clean...

Page 10: ...Start 24 The compressor will start and then load automatically POWER OUT RESTART Optional If this setting is set to ON the compressor will automatically restart when power is returned to the compress...

Page 11: ...t to display This is used to select alternative status displays after approximately5 minutes the display defaults to the package discharge pressure Depressing this button in the set point routine will...

Page 12: ...limit of the pressure setting when the compressor then changes to the Off line control position and operates with the receiver vented AUTOMATIC START STOP For plants that have a widely varying plant a...

Page 13: ...he emergency stop button is engaged LOW SUMP PRESSURE The sump pressure drops below 15 psi 1 bar during normal operation FIELD OPTION S Before installation and operation of this option these instructi...

Page 14: ...INTELLISYS OPTION 12 SSR UP6 15 UP6 20 UP6 25 UP6 30 ELECTRICAL SCHEMATIC DOL WITH INTELLISYS CONTROL INTELLISYS DOL 32343956 Revision D...

Page 15: ...out restart Optional 2ATT Temperature sensor 3APT Pressure sensor NOTES 1 Approved fused disconnect or circuit breaker per code requirementsmust be provided by customer 2 Dashed lines represent wiring...

Page 16: ...INTELLISYS OPTION 14 SSR UP6 15 UP6 20 UP6 25 UP6 30 ELECTRICAL SCHEMATIC STAR DELTA WITH INTELLISYS CONTROL INTELLISYS STAR DELTA 32343931 Revision E...

Page 17: ...ATT Temperature sensor 3APT Pressure sensor 1S Contactor wye star NOTES 1 Approved fused disconnect or circuit breaker per code requirementsmust be provided by customer 2 Dashed lines represent wiring...

Page 18: ...INTELLISYS OPTION 16 SSR UP6 15 UP6 20 UP6 25 UP6 30 PIPING AND INSTRUMENTATION WITH INTELLISYS CONTROL 85584282 Revision C...

Page 19: ...sure 12 Switch temperature 13 Filter coolant 14 Thermostat 15 Cooler 16 Relay overload Motor 17 Valve safety 18 Valve drain 19 Screen scavenge 20 Valve solenoid blowdown 21 Orifice 22 Indicator air re...

Page 20: ...Y 1 Tank separator 2 Transducer pressure 3 Valve solenoid Line Sump 4 Connector 5 Combination block 6 Elbow 7 Tee male run 8 Reducer bushing 9 Valve solenoid Blowdown 10 Valve solenoid Load 11 Indicat...

Page 21: ...2 2 Seal 14 22177174 1 Cabinet 15 96737564 14 Nut 16 96743182 8 Screw 17 85584340 4 Latch 18 92829308 1 Key 19 96703756 2 Nut 20 22128763 1 Controller INTELLISYS 21 22091193 2 Hinge 22 96743992 4 Scre...

Page 22: ...et 7 32342115 1 Bus grounding 8 22132963 1 Contact auxilliary 9 39251061 1 Contactor C37 10 22074033 3 Fuse 2 0A 125 250V 11 32342099 2 Fuse 1 5A 600V 12 39479035 1 Fuse holder 13 39480504 1 Fuse hold...

Page 23: ...ket 7 32342115 1 Bus grounding 8 22132963 1 Contact auxilliary 9 39250998 1 Contactor C43 10 22074033 3 Fuse 2 0A 125 250V 11 32342099 2 Fuse 1 5A 600V 12 39479035 1 Fuse holder 13 39480504 1 Fuse hol...

Page 24: ...1 Bracket 7 32342115 1 Bus grounding 8 22132963 1 Contact auxilliary 9 39251020 1 Contactor C85 10 22074033 3 Fuse 2 0A 125 250V 11 32342099 2 Fuse 1 5A 600V 12 39479035 1 Fuse holder 13 39480504 1 F...

Page 25: ...Bracket 7 32342115 1 Bus grounding 8 39251038 1 Contactor B110 9 22074033 3 Fuse 2 0A 125 250V 10 32342099 2 Fuse 1 5A 600V 11 39479035 1 Fuse holder 12 39480504 1 Fuse holder 13 39251434 3 Lug 14 32...

Page 26: ...22132963 2 Contact auxilliary 9 39250998 1 Contactor C43 10 39251004 2 Contactor C60 11 22074033 3 Fuse 2 0A 125 250V 12 32342099 2 Fuse 1 5A 600V 13 39479035 1 Fuse holder 14 39480504 1 Fuse holder 1...

Page 27: ...Bus grounding 8 22074413 1 Contactor C16 9 39252036 2 Contactor C23 10 22074033 3 Fuse 2 0A 125 250V 11 32342099 2 Fuse 1 5A 600V 12 39479035 1 Fuse holder 13 39480504 1 Fuse holder 14 39333257 1 Int...

Page 28: ...15 1 Bus grounding 8 39252036 3 Contactor C23 9 22074033 3 Fuse 2 0A 125 250V 10 32342099 2 Fuse 1 5A 600V 11 39479035 1 Fuse holder 12 39480504 1 Fuse holder 13 39333257 1 Interlock 14 32342123 1 Lug...

Page 29: ...132963 2 Contact auxilliary 9 39251061 1 Contactor C37 10 39250998 2 Contactor C43 11 22074033 3 Fuse 2 0A 125 250V 12 32342099 2 Fuse 1 5A 600V 13 39479035 1 Fuse holder 14 39480504 1 Fuse holder 15...

Page 30: ...1 Contact auxilliary 9 39252036 1 Contactor C23 10 39251061 2 Contactor C37 11 22074033 3 Fuse 2 0A 125 250V 12 32342099 2 Fuse 1 5A 600V 13 39479035 1 Fuse holder 14 39480504 1 Fuse holder 15 393332...

Page 31: ...Contact auxilliary 9 39252036 1 Contactor C23 10 39251061 2 Contactor C37 11 22074033 3 Fuse 2 0A 125 250V 12 32342099 2 Fuse 1 5A 600V 13 39479035 1 Fuse holder 14 39480504 1 Fuse holder 15 39333257...

Page 32: ...cause improper operation START UP AND OPERATION Preliminary checks Before starting the compressor make sure that The power supply is correct for the dryer voltage Starting the dryer a Use the green s...

Page 33: ...eals should the housing leak 1 Isolate the housing from the air supply 2 Fully depressurize in drain bowl as appropriate 3 Unscrew bowl and remove If pressure has not been completely released from the...

Page 34: ...d Pipe insulation Gum synthetic Compressor Steel copper aluminium oil Condenser Steel copper aluminium Refrigerant R134a Valve Brass Electrical cable Copper PVC REFRIGERANT LEAKS IN THE REFRIGERATION...

Page 35: ...8 48 8 F L A Current Amps 9 6 12 3 12 3 Total Installed Power kW 0 96 1 19 1 19 Electrical Protection Class Std NEMA 1 IP20 Refrigerant Type 134a Notes 1 Electrical data refers to dryer only 2 The dr...

Page 36: ...r power inlet G Fork lift openings Fork lift hole covers must be installed after unit is in place to reduce noise and ensure proper cooling of package H Button emergency stop I Primary compressor serv...

Page 37: ...ge F Customer power inlet G Fork lift openings H Air receiver 120 gallons I Automatic drain valve J Valve drain K Button emergency stop L Primary compressor service door M Inspection port N Dryer air...

Page 38: ...ge F Customer power inlet G Fork lift openings H Air receiver 240 gallons I Automatic drain valve J Valve drain K Button emergency stop L Primary compressor service door M Inspection port N Dryer air...

Page 39: ...tion 2 Valve three way bypass 3 Filter air 4 Moisture separator 5 Valve autodrain 6 Receiver air 7 Valve drain 8 Indicator dew point colour 9 Valve expansion 10 Filter refrigerant 11 Condenser 12 Evap...

Page 40: ...g relay C1 Compressor starting capacity C2 Fan motor starting capacity UP5 18 UP5 22 UP5 18 HA UP5 18 HA Only UP6 25 UP6 30 UP6 18 HA UP6 20 HA UP6 20 HA Only QF Residual current circuit breaker by in...

Page 41: ...Panel 3 22100648 1 Bracket 60Hz 4 22099303 1 Panel 5 95937520 1 Connector 60HZ 6 22100549 1 Tube assembly 7 22070304 1 Bracket 7A 96737564 2 Nut 7B 96705058 2 Setscrew 8 22100556 1 Bracket 9 22097968...

Page 42: ...24 96742689 AR Screw 24A 96742689 AR Plug 25 95937652 1 Elbow 26 22070825 1 Tube assembly 27 95937520 1 Connector 28 22101083 1 Separator water 29 22098859 1 Connector 30 22070833 1 Hose assembly 31 9...

Page 43: ...DRYER OPTION 41 SSR UP6 15 UP6 20 UP6 25 UP6 30 Fig 1 Fig 2a Fig 2b Fig 2c...

Page 44: ...Condensing Temperature Switch 89327928 89327928 89327928 9 Main Switch with On Lamp 89236079 89236079 89236079 10 Condensate Drain Complete 89327936 89327936 89327936 11 Drain Valve for 89327936 8932...

Page 45: ...P6 25 UP6 30 Item ccn Qty Description Item ccn Qty Description 1 36897999 1 Filter 2 35393685 1 Element air filter 3 22245534 1 Bracket 4 35295799 6 Clamp 5 89295935 2 Hose 6 96712153 2 Screw 7 221553...

Page 46: ...OUT DOOR MODULE OPTION SSR UP6 15 UP6 20 UP6 25 UP6 30 Item ccn Qty Description Item ccn Qty Description 1 22134597 1 Cover 2 22127500 1 Louvre 3 92368687 AR Screw 4 22127328 1 Box 5 22053730 1 Louvr...

Page 47: ...ically 10 seconds adjustable after incoming power is restored FUNCTION TEST To test the operation of the Power Outage Restart Option 1 Slowly open the main isolation valve 2 Start the compressor 3 The...

Page 48: ...PORO OPTION ELECTRO PNEUMATIC 46 SSR UP6 15 UP6 20 UP6 25 UP6 30...

Page 49: ...66788 8 Tie cable 3 22265946 1 Contact auxilliary 4 22396592 1 Controller LOGIC PORO 5 22140545 1 Decal PORO 6 39194097 1 Decal Power Out Restart Option 7 22388037 1 Decal Schematic 8 39331954 1 DIN r...

Page 50: ...20 UP6 25 UP6 30 ITEM PART NUMBER QUANTITY DESCRIPTION 17 39252937 2 Block end stop 18 39309554 1 Tape adhesive 19 35246131 1 Terminal 20 39204763 1 2m 4ft Wire Blue 16 Ga 21 39129085 1 2m 4ft Wire R...

Page 51: ...display indicates Power Outage Restart is turned on and OFF in the display indicates Power Outage Restart is turned off 5 Once the selection has been made press SET button to put the selection into I...

Page 52: ...50 SSR UP6 15 UP6 20 UP6 25 UP6 30 Item ccn Qty Description Item ccn Qty Description 1 39194097 1 Option Module 2 35275494 1 Connector bulkhead 3 95934279 1 Nipple 4 39108949 2 Locknut 5 39146733 1 P...

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