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Page 12 of 16 

PZ15X-XXX-XXX-AXX (en)

PARTS LIST / PZ15X-XXX-XXX-AXX AIR SECTION

PILOT VALVE

NOTE: DO NOT OVERTIGHTEN FASTENERS.

Torque (105 and 134) screws to 40 -50 in. lbs (4.5 - 5.6 Nm).

LUBRICATION / SEALANTS

ASSEMBLY TORQUE REQUIREMENTS

Apply Lubriplate FML-2 grease to “O” rings, “U” Cups &

mating parts.

Apply anti-seize compound to threads at assembly.

Apply PTFE tape to threads at assembly. 

233

166

181

Notch

200

141

140

103

174

118

121

173

176

201

132

118

121

174

A replacement Major Valve Service Assembly is available separately, which includes the following:

637390-3 for models PZ15A-XXX-XXX: 105 (4), 111, 128, 132, 135, 136, 137, 138, 139, 140, 141,

166, 176 (2), 200 and 233.

637390-5 for models PZ15S-XXX-XXX: 105 (4), 111, 128, 132, 135, 136, 137, 138, 139, 140, 141,

166, 176 (2), 200 and 233.

167

173

168

169

170

171

172

101

105

MAJOR VALVE

138

111

139

137

135

134

134

133

43

128

136

126

Figure 3

TROUBLESHOOTING

Product discharged from air exhaust.

 

y

Check for diaphragm rupture.

 

y

Check tightness of (14) diaphragm screw.

Air bubbles in product discharge.

 

y

Check connections of suction plumbing.

 

y

Check “O” rings between intake manifold and inlet side 

fluid caps.

 

y

Check tightness of (14) diaphragm screw.

Motor blows air or stalls.

 

y

Check (176) check valve for damage or wear.

 

y

Check for restrictions in valve / exhaust.

Low output volume.

 

y

Check air supply.

 

y

Check for plugged outlet hose.

 

y

Check for kinked (restrictive) outlet material hose.

 

y

Check for kinked (restrictive) or collapsed inlet material 

hose.

 

y

Check for pump cavitation - suction pipe should be sized 

at least as large as the inlet thread diameter of the pump 

for proper flow if high viscosity fluids are being pumped. 

Suction hose must be a non-collapsing type, capable of 

pulling a high vacuum.

 

y

Check all joints on the inlet manifolds and suction con-

nections. These must be air tight.

 

y

Inspect the pump for solid objects lodged in the dia-
phragm chamber or the seat area. 

Summary of Contents for PZ15 Series

Page 1: ...rt Weight PZ15A XAX XXX AXX 39 79 lbs 18 04 kgs PZ15A XCX XXX AXX 75 34 lbs 34 17 kgs PZ15A XHX XXX AXX 89 04 lbs 40 39 kgs PZ15A XSX XXX AXX 63 34 lbs 28 73 kgs Add 16 lbs 7 26 kg for stainless steel air motor section Maximum Air Inlet Pressure 120 psig 8 3 bar Maximum Material Inlet Pressure 10 psig 0 69 bar Maximum Outlet Pressure 120 psig 8 3 bar Maximum Flow Rate flooded inlet 123 gpm 465 6 l...

Page 2: ...n Diaphragm Material A Santoprene C Hytrel G Nitrile M Medical Grade Santoprene Revision A Revision Specialty Code 1 Blank if no Speciality Code 0 Standard Valve Block 0 No option A 1 1 2 11 1 2 NPTF 1 T Santoprene PTFE V Viton S Stainless Steel Specialty Code 2 Blank if no Speciality Code L Long Life PTFE Y 1 1 2 A N S I DIN Flange S Stainless Steel S Stainless Steel G Nitrile H Hard 440 Stainles...

Page 3: ...pparatus in hazardous areas for the region where the pump will operate y Secure pump connections and all contact points feet must be bolted and provide clearance around the pump to avoid vibration and generation of contact or static spark y Consult local building codes and electrical codes for specific grounding requirements y After grounding periodically verify continuity of electrical path to gr...

Page 4: ...e of the pumps depend on the running conditions of the pump the materials of construction the temperature of the fluid pumped and the environmental conditions y For ambient process fluid and air inlet temperature see the temperature table on page 5 y Ensure proper housekeeping to eliminate dust build up on the pump Certain dusts may ignite at pump surface temperature limits as noted on page 5 y Fo...

Page 5: ... GAB GAC GAG GAM GAV GCA GCB GCC GCG GCM GCV GGA GGB GGC GGG GGM GGV GSA GSB GSC GSG GSM GSV GVA GVB GVC GVG GVM GVV HAG HCG HGA HGB HGC HGG HGV HSG HVG KAA KAB KAC KAG KAV KCA KCB KCC KCG KCV KGA KGB KGC KGG KGV KSA KSB KSC KSG KSV KVA KVB KVC KVG KVV LAG LCG LGA LGB LGC LGG LGV LSG LVG SAG SCG SGA SGB SGC SGG SGV SSG SVG 0 C to 40 C 32 F to 104 F 0 C to 78 C 32 F to 174 F PAA PAC PAG PAV PCA PCC...

Page 6: ...nd personnel y In the event of a diaphragm rupture material can be forced out of the air exhaust muffler y Pipe the exhaust to a safe remote location when pumping hazardous or inflammable materials y Use a grounded 3 4 minimum ID hose between the pump and the muffler WARNING HAZARDOUS PRESSURE Can result in seri ous injury or property damage Do not service or clean pump hoses or dispensing valve w...

Page 7: ...cords of service activity and include the pump in preventive maintenance program y Service kits are available to service two separate dia phragm pump functions 1 AIR SECTION 2 FLUID SEC TION The Fluid Section is divided further to match typical part Material Options y Before disassembling empty captured material in the outlet manifold by turning the pump upside down to drain material from the pump...

Page 8: ...no Mtl 26 Screw M10 x 1 5 6g x 30 mm 8 95884 1 C 95884 SS 27 Bolt M8 x 1 25 6g x 40 mm 20 95896 1 C 95896 SS M8 x 1 25 6g x 50 mm 20 29 Hex Flange Nut M8 x 1 25 6h 20 95879 1 C 95879 SS MANIFOLD FLUID CAP MATERIAL PZ15X XXX XXX AXX PZ15X XAX PZ15X XCX PZ15X YHX PZ15X XSX PZ15X YSX Item Description Qty Part no Mtl Part no Mtl Part no Mtl Part no Mtl Part no Mtl 5 Backup Washer 2 95819 3 C 95819 3 C...

Page 9: ...5 233 4 B XXL 637375 XXL 637375 XL 96165 L 2 L 96164 A 2 SP Y328 233 4 T XXM 637375 XXM 637375 XM 96166 M 2 MSP Y328 233 4 T XXT 637375 XXT 637375 XT 96165 T 2 T 96164 A 2 SP Y328 233 4 T XXV 637375 XXV 637375 XV 95820 3 2 V Y327 233 4 V CENTER SECTION OPTIONS PZ15X XXX XXX AXX PZ15A X PZ15S X Item Description Qty Part no Mtl Part no Mtl 43 Ground Lug 1 93004 Co 93004 Co 68 Air Cap 1 95822 3 A 958...

Page 10: ...2 grease to all O rings U Cups mating parts 22 61 models PZ15X AXX XXX AXX and PZ15X BXX XXX AXX 21 19 14 Screw tighten to 50 55 ft lbs 67 8 74 6 Nm 26 Screws 20 25 ft lbs 27 1 33 9 Nm 29 Nuts 15 20 ft lbs 20 3 27 1 Nm 131 Screws 12 17 ft lbs 16 3 23 0 Nm 8 1 2 7 Torque Sequence 10 6 4 9 5 3 COLOR CODE Diaphragm Ball Material Hytrel Nitrile Santoprene Santoprene Backup PTFE Viton Cream Black Tan G...

Page 11: ...ir y Inspect and replace old parts with new parts as neces sary Look for deep scratches on surfaces and nicks or cuts in O rings y Take precautions to prevent cutting O rings upon instal lation y Lubricate O rings with Lubriplate FML 2 grease y Do not over tighten fasteners refer to torque specifica tion block on view y Torque fasteners following restart y SERVICE TOOLS To aid in the installation ...

Page 12: ... 126 Figure 3 TROUBLESHOOTING Product discharged from air exhaust y Check for diaphragm rupture y Check tightness of 14 diaphragm screw Air bubbles in product discharge y Check connections of suction plumbing y Check O rings between intake manifold and inlet side fluid caps y Check tightness of 14 diaphragm screw Motor blows air or stalls y Check 176 check valve for damage or wear y Check for rest...

Page 13: ... 370 0 mm 1 75 44 5 mm 1 75 44 5 mm 3 12 79 4 mm 1 75 44 5 mm 3 12 79 4 mm 7 21 183 4 mm 7 18 182 6 mm 7 18 182 6 mm 7 28 185 0 mm 7 28 185 0 mm 14 71 373 9 mm 14 5 368 3 mm 14 5 368 3 mm 14 81 375 5 mm 14 56 370 0 mm 0 5 12 7 mm 0 25 6 4 mm 0 25 6 4 mm 0 46 11 4 mm 0 46 11 4 mm 14 03 356 2 mm 13 87 352 4 mm F 10 25 260 4 mm G 19 62 498 1 mm H 9 228 6 mm J 10 254 0 mm K 0 5 12 7 mm L see below M 0...

Page 14: ...and page 5 of the operator s manual DECLARATION OF CONFORMITY MANUFACTURED BY DECLARE UNDER OUR SOLE RESPONSIBILITY THAT THE TYPE SERIES AIR OPERATED DIAPHRAGM PUMPS MODEL SERIAL NO RANGE 2021 2024 A2XX1 XXXX L2XX4 XXXX This product complies with the following UK Regulations and European Community Directives Supply of Machinery Safety Regulations 2008 SI 2008 1597 The Equipment and Protective Syst...

Page 15: ...PZ15X XXX XXX AXX en Page 15 of 16 ...

Page 16: ...Page 16 of 16 PZ15X XXX XXX AXX en PN 97999 1934 ...

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