Ingersoll-Rand IRN 10/7.5 kW Operation And Maintenance Manual Download Page 30

OPERATING INSTRUCTIONS

28

IRN 7.5 

 15 HP (5.5 

 11 kW)

http://air.irco.com

OPERATION

S

The dryer operates automatically and requires no further

calibration.

S

For maximum performance from your dryer, follow the maintenance

schedule.

S

The dewpoint thermometer gives an indication of performance of

the dryer. When the dryer is switched off at ambient conditions, it

displays red. In normal conditions it should be operating in the green

region. If the unit continues to operate in the red region, contact your
local Ingersoll Rand representative.

In order to bypass the dryer, stop the IRN compressor and lock and tag

it out. Turn BOTH valves to a horizontal position, as shown. The

compressor can be run and the dryer can be removed from the system
for repair in bypass mode.

Do not operate with valves in positions other than those shown here.
This may pressurise dryer with no air flow.

Summary of Contents for IRN 10/7.5 kW

Page 1: ...and consults the manuals before maintenance or operation Ensure that maintenance personnel are adequately trained competent and have read the Maintenance Manuals Ensure that the Operation and Mainten...

Page 2: ...o those specifically stated within the Company s proposal Unless responsibility for meeting such performance warranties are limited to specified tests the Company s obligation shall be to correct in t...

Page 3: ...ion NR Not required AR As required SM Sitemaster Sitepack HA High ambient machine WC Watercooled machine AC Aircooled machine ERS Energy recovery system T E F C Totally enclosed fan cooled motor IP54...

Page 4: ...Therefore Ingersoll Rand does not accept any liability for losses caused by equipment in which non approved repair parts are installed Standard warranty conditions may be affected Ingersoll Rand reser...

Page 5: ...ised component or system WARNING Air gas flow or Air discharge Do not breathe the compressed air from this machine Use fork lift truck from this side only RESET Do not use fork lift truck from this si...

Page 6: ...ATE DRAIN FILTER FRAGILE KEEP DRY THIS WAY UP USE NO HOOKS NO SIDE CLAMPS HOURS Use ULTRA Plus Coolant only Failure to use the specified coolant may result in damage to the machine POWER INSPECT Every...

Page 7: ...hich can result in serious injury Never operate the compressor near flammable liquids or vapors If used to spray flammable materials keep compressor at least 20ft 6m away from the spray area HIGH PRES...

Page 8: ...panel Dryer 22539431 1 Decal control panel Non Dryer 10 16543464 1 Decal Ingersoll Rand logo 11 22369714 1 Decal Intellidrive 12 22384036 1 Decal maintenance schedule 13 32343543 1 Decal notice air d...

Page 9: ...ryer models only 24 1 Spec compressor package data plate 25 22400758 1 Tag rotation 60Hz 26 92930593 1 Decal electric shock 27 32276321 1 Decal california safety order decal 28 22394381 1 Decal power...

Page 10: ...llidrive 10 92867498 1 Decal air discharge 11 22394522 1 Decal maintenance parts 12 93166502 1 Decal replacement filter element 13 93165983 1 Decal rotation arrow notice 14 22383525 1 Decal voltage 20...

Page 11: ...ed pressure and that the rated pressure is known to all relevant personnel All air pressure equipment installed in or connected to the machine must have safe working pressure ratings of at least the m...

Page 12: ...l As waste water regulations vary by country and region it is the responsibility of the user to establish the limitations and regulations in their particular area Ingersoll Rand and its associated dis...

Page 13: ...AND RATING OF LINE INPUT FUSE MUST BE FITTED ONTO THE CUSTOMERS ISOLATOR OR BREAKER CLOSE TO THE COMPRESSOR FAST ACTING CLASS J T OR SEMICONDUCTOR TYPE CURRENT LIMITING INTERRUPT RATING 200 000 AMPS R...

Page 14: ...e 13 Filter coolant 14 Thermostat 15 Cooler oil 16 Muffler blowdown 17 Valve safety 18 Valve drain 19 Screen scavenge 20 Filter air General purpose 21 Filter air High efficiency 22 Valve check 23 Recu...

Page 15: ...L Coolant separator element M Coolant filter N Air inlet filter O Motor drive configuration port P Variable speed adjustment Q Variable fixed speed toggle switch R Coolant fill S Coolant level sight...

Page 16: ...ement M Coolant filter N Air inlet filter O Motor drive configuration port P Variable speed adjustment Q Variable fixed speed toggle switch R Coolant fill S Coolant level sight glass T Coolant drain U...

Page 17: ...ment M Coolant filter N Air inlet filter O Motor drive configuration port P Variable speed adjustment Q Variable fixed speed toggle switch R Coolant fill S Coolant level sight glass T Coolant drain U...

Page 18: ...Coolant separator element M Coolant filter N Air inlet filter O Motor drive configuration port P Variable speed adjustment Q Variable fixed speed toggle switch R Coolant fill S Coolant level sight gla...

Page 19: ...oolant separator element M Coolant filter N Air inlet filter O Motor drive configuration port P Variable speed adjustment Q Variable fixed speed toggle switch R Coolant fill S Coolant level sight glas...

Page 20: ...tor element M Coolant filter N Air inlet filter O Motor drive configuration port P Variable speed adjustment Q Variable fixed speed toggle switch R Coolant fill S Coolant level sight glass T Coolant d...

Page 21: ...codes DRYER INSTALLATION Do not connect condensate drains common to other pressurised drain lines in a closed circuit Make sure the outflow from the condensate drains is unimpeded Connect the condensa...

Page 22: ...ver using individual air lines CAUTION The use of plastic bowls on line filters and other plastic air line components can be hazardous Their safety can be affected by either synthetic coolants or the...

Page 23: ...enclosure IP65 Nominal power 7 5HP 5 5kW 10HP 7 5kW 15HP 11kW Speed RPM 3600 3150 N A 4670 4065 3300 6755 5800 4750 Insulation class F COOLING SYSTEM Air cooled Cooling air flow 1600ft3 min 45 3m3 mi...

Page 24: ...te 2 3 8 10 0 10 6 0 14 2 5 14 2 5 14 2 5 Minimum wire size dryer AWG mm2 See Note 3 18 0 9 Maximum fuse rating dryer See Note 3 6A ELECTRICAL DATA ALL UNITS IRN 10HP 7 5kW Standard voltage Low Voltag...

Page 25: ...CAL DATA An independent electrical isolator or disconnect should be installed adjacent to the compressor Feeder cables wires should be sized by the customer electrical contractor to ensure that the ci...

Page 26: ...ximum backpressure allowed for ducting Do not direct the airflow at face or eyes The power transmission from the drive motor to the airend male rotor is by direct drive By cooling the discharge air mu...

Page 27: ...ill remain illuminated The emergency stop button must be released before the compressor can be restarted CAUTION E stop should be used for emergency stop only and should not be used as a standard stop...

Page 28: ...he indicator will default to the Package Discharge Pressure indication in the selected engineering units If engineering units have not been previously selected PSI will be the default engineeringunits...

Page 29: ...GURATION MENU NAVIGATION Configuration of the display is required for several of the displayed indications Time of Day Hour meter Reset maintenance timers and pressure calibration all require paramete...

Page 30: ...mbient conditions it displays red In normal conditions it should be operating in the green region If the unit continues to operate in the red region contact your local Ingersoll Rand representative In...

Page 31: ...wing out with air or by pressure washing Every 4 months CONDENSER Remove any dust from the condenser fins COMPRESSOR Make sure compressor power consumption complies with data plate specifications PERI...

Page 32: ...th electrical power connected the work carried out is limited to only those tasks which require the machine to run the work carried out with safety protection devices disabled or removed is limited to...

Page 33: ...cartridge seal 7 Screw the new cartridge down until the seal makes contact with the housing then hand tighten a further half turn 8 Start the compressor and check for leaks CAUTION This unit is not de...

Page 34: ...Ball Valve OPEN CLOSED 2 Set the time off and time on knobs See TIMER SETTINGS below for an explanation of the settings 3 During compressor operation check for air leaks TIMER SETTINGS The time off s...

Page 35: ...as with TVL value of 1000ppm ASHRAE classification If a refrigerant leak occurs thoroughly air the room before commencing work TROUBLESHOOTING TROUBLE CAUSE ACTION Solenoid condensate valve will not c...

Page 36: ...r machine High voltage Reduce site voltage to correct operating voltage High discharge pressure Defective or incorrect pressure switch setting Replace or set pressure to correct rating for machine pre...

Page 37: ...below rated pressure Set pressure to correct rating for machine Coolant system leak Fix leaks Excessive noise level Air system leaks Fix leaks Airend defective Change Airend Motor defective Replace m...

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