Ingersoll-Rand IRN 10/7.5 kW Operation And Maintenance Manual Download Page 22

INSTALLATION / HANDLING

20

IRN 7.5 

 15 HP (5.5 

 11 kW)

http://air.irco.com

KEY

1. Compressor

2. Air Receiver

3. Air Dryer

4. Compressed air filters

5. System demand points

NOTE

Items [2] to [5] are optional or may be existing items of plant. Refer

to your Ingersoll Rand distributor / representative for specific

recommendations.

LOCATION IN THE PLANT

The compressor can be installed on any level floor capable of

supporting it. A dry, well ventilated area where the atmosphere is clean

is recommended. A minimum of 1m (3ft) should be left all around

machine for adequate service access and ventilation.

Adequate clearance needs to be allowed around and above the

machine to permit safe access for specified maintenance tasks.

Ensure that the machine is positioned securely and on a stable

foundation. Any risk of movement should be removed by suitable

means, especially to avoid strain on any rigid discharge piping.

CAUTION

Screw type compressors [1] should not be installed in air

systems with reciprocating compressors without means of

isolation such as a common receiver tank. It is recommended that

both types of compressor be piped to a common receiver using

individual air lines.

CAUTION

The use of plastic bowls on line filters and other plastic air line

components can be hazardous. Their safety can be affected by

either synthetic coolants or the additives used in mineral oils.

Ingersoll Rand recommends that only filters with metal bowls

should be used on any pressurised system.

CAUTION

The Basic compressor or Total Air System Package, is not

suitable for operation in temperatures liable to cause freezing as

Condensate water is liable to be produced in the after cooler and

receiver where fitted.

Refer to your Ingersoll Rand distributor for further information

DISCHARGE PIPING

Discharge piping should be at least as large as the discharge

connection of the compressor. All piping and fittings should be suitably

rated for the discharge pressure.

It is essential when installing a new compressor [1], to review the

total air system. This is to ensure a safe and effective total system. One

item which should be considered is liquid carryover. Installation of air

dryers [3] is always good practice since properly selected and installed

they can reduce any liquid carryover to zero.

It is good practice to locate an isolation valve close to the

compressor and to install line filters [4].

If you have purchased a TAS model, your compressor package

already includes items [1], [2] and [4].

Summary of Contents for IRN 10/7.5 kW

Page 1: ...and consults the manuals before maintenance or operation Ensure that maintenance personnel are adequately trained competent and have read the Maintenance Manuals Ensure that the Operation and Mainten...

Page 2: ...o those specifically stated within the Company s proposal Unless responsibility for meeting such performance warranties are limited to specified tests the Company s obligation shall be to correct in t...

Page 3: ...ion NR Not required AR As required SM Sitemaster Sitepack HA High ambient machine WC Watercooled machine AC Aircooled machine ERS Energy recovery system T E F C Totally enclosed fan cooled motor IP54...

Page 4: ...Therefore Ingersoll Rand does not accept any liability for losses caused by equipment in which non approved repair parts are installed Standard warranty conditions may be affected Ingersoll Rand reser...

Page 5: ...ised component or system WARNING Air gas flow or Air discharge Do not breathe the compressed air from this machine Use fork lift truck from this side only RESET Do not use fork lift truck from this si...

Page 6: ...ATE DRAIN FILTER FRAGILE KEEP DRY THIS WAY UP USE NO HOOKS NO SIDE CLAMPS HOURS Use ULTRA Plus Coolant only Failure to use the specified coolant may result in damage to the machine POWER INSPECT Every...

Page 7: ...hich can result in serious injury Never operate the compressor near flammable liquids or vapors If used to spray flammable materials keep compressor at least 20ft 6m away from the spray area HIGH PRES...

Page 8: ...panel Dryer 22539431 1 Decal control panel Non Dryer 10 16543464 1 Decal Ingersoll Rand logo 11 22369714 1 Decal Intellidrive 12 22384036 1 Decal maintenance schedule 13 32343543 1 Decal notice air d...

Page 9: ...ryer models only 24 1 Spec compressor package data plate 25 22400758 1 Tag rotation 60Hz 26 92930593 1 Decal electric shock 27 32276321 1 Decal california safety order decal 28 22394381 1 Decal power...

Page 10: ...llidrive 10 92867498 1 Decal air discharge 11 22394522 1 Decal maintenance parts 12 93166502 1 Decal replacement filter element 13 93165983 1 Decal rotation arrow notice 14 22383525 1 Decal voltage 20...

Page 11: ...ed pressure and that the rated pressure is known to all relevant personnel All air pressure equipment installed in or connected to the machine must have safe working pressure ratings of at least the m...

Page 12: ...l As waste water regulations vary by country and region it is the responsibility of the user to establish the limitations and regulations in their particular area Ingersoll Rand and its associated dis...

Page 13: ...AND RATING OF LINE INPUT FUSE MUST BE FITTED ONTO THE CUSTOMERS ISOLATOR OR BREAKER CLOSE TO THE COMPRESSOR FAST ACTING CLASS J T OR SEMICONDUCTOR TYPE CURRENT LIMITING INTERRUPT RATING 200 000 AMPS R...

Page 14: ...e 13 Filter coolant 14 Thermostat 15 Cooler oil 16 Muffler blowdown 17 Valve safety 18 Valve drain 19 Screen scavenge 20 Filter air General purpose 21 Filter air High efficiency 22 Valve check 23 Recu...

Page 15: ...L Coolant separator element M Coolant filter N Air inlet filter O Motor drive configuration port P Variable speed adjustment Q Variable fixed speed toggle switch R Coolant fill S Coolant level sight...

Page 16: ...ement M Coolant filter N Air inlet filter O Motor drive configuration port P Variable speed adjustment Q Variable fixed speed toggle switch R Coolant fill S Coolant level sight glass T Coolant drain U...

Page 17: ...ment M Coolant filter N Air inlet filter O Motor drive configuration port P Variable speed adjustment Q Variable fixed speed toggle switch R Coolant fill S Coolant level sight glass T Coolant drain U...

Page 18: ...Coolant separator element M Coolant filter N Air inlet filter O Motor drive configuration port P Variable speed adjustment Q Variable fixed speed toggle switch R Coolant fill S Coolant level sight gla...

Page 19: ...oolant separator element M Coolant filter N Air inlet filter O Motor drive configuration port P Variable speed adjustment Q Variable fixed speed toggle switch R Coolant fill S Coolant level sight glas...

Page 20: ...tor element M Coolant filter N Air inlet filter O Motor drive configuration port P Variable speed adjustment Q Variable fixed speed toggle switch R Coolant fill S Coolant level sight glass T Coolant d...

Page 21: ...codes DRYER INSTALLATION Do not connect condensate drains common to other pressurised drain lines in a closed circuit Make sure the outflow from the condensate drains is unimpeded Connect the condensa...

Page 22: ...ver using individual air lines CAUTION The use of plastic bowls on line filters and other plastic air line components can be hazardous Their safety can be affected by either synthetic coolants or the...

Page 23: ...enclosure IP65 Nominal power 7 5HP 5 5kW 10HP 7 5kW 15HP 11kW Speed RPM 3600 3150 N A 4670 4065 3300 6755 5800 4750 Insulation class F COOLING SYSTEM Air cooled Cooling air flow 1600ft3 min 45 3m3 mi...

Page 24: ...te 2 3 8 10 0 10 6 0 14 2 5 14 2 5 14 2 5 Minimum wire size dryer AWG mm2 See Note 3 18 0 9 Maximum fuse rating dryer See Note 3 6A ELECTRICAL DATA ALL UNITS IRN 10HP 7 5kW Standard voltage Low Voltag...

Page 25: ...CAL DATA An independent electrical isolator or disconnect should be installed adjacent to the compressor Feeder cables wires should be sized by the customer electrical contractor to ensure that the ci...

Page 26: ...ximum backpressure allowed for ducting Do not direct the airflow at face or eyes The power transmission from the drive motor to the airend male rotor is by direct drive By cooling the discharge air mu...

Page 27: ...ill remain illuminated The emergency stop button must be released before the compressor can be restarted CAUTION E stop should be used for emergency stop only and should not be used as a standard stop...

Page 28: ...he indicator will default to the Package Discharge Pressure indication in the selected engineering units If engineering units have not been previously selected PSI will be the default engineeringunits...

Page 29: ...GURATION MENU NAVIGATION Configuration of the display is required for several of the displayed indications Time of Day Hour meter Reset maintenance timers and pressure calibration all require paramete...

Page 30: ...mbient conditions it displays red In normal conditions it should be operating in the green region If the unit continues to operate in the red region contact your local Ingersoll Rand representative In...

Page 31: ...wing out with air or by pressure washing Every 4 months CONDENSER Remove any dust from the condenser fins COMPRESSOR Make sure compressor power consumption complies with data plate specifications PERI...

Page 32: ...th electrical power connected the work carried out is limited to only those tasks which require the machine to run the work carried out with safety protection devices disabled or removed is limited to...

Page 33: ...cartridge seal 7 Screw the new cartridge down until the seal makes contact with the housing then hand tighten a further half turn 8 Start the compressor and check for leaks CAUTION This unit is not de...

Page 34: ...Ball Valve OPEN CLOSED 2 Set the time off and time on knobs See TIMER SETTINGS below for an explanation of the settings 3 During compressor operation check for air leaks TIMER SETTINGS The time off s...

Page 35: ...as with TVL value of 1000ppm ASHRAE classification If a refrigerant leak occurs thoroughly air the room before commencing work TROUBLESHOOTING TROUBLE CAUSE ACTION Solenoid condensate valve will not c...

Page 36: ...r machine High voltage Reduce site voltage to correct operating voltage High discharge pressure Defective or incorrect pressure switch setting Replace or set pressure to correct rating for machine pre...

Page 37: ...below rated pressure Set pressure to correct rating for machine Coolant system leak Fix leaks Excessive noise level Air system leaks Fix leaks Airend defective Change Airend Motor defective Replace m...

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