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Ingersoll-Rand Intellisys SSR 10-40, Serviceman'S Manual, Page: 85 / 107

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Ingersoll-Rand Intellisys SSR 10-40 Serviceman'S Manual Download Page 85

TEMPERATURE/RESISTANCE CHART

52

19171

53

18658

54

18161

55

17679

56

17211

57

16757

58

16317

59

15889

60

15475

61

15072

62

14681

63

14301

64

13933

65

13575

66

13227

67

12890

68

12562

69

12244

70

11934

71

11634

72

11342

73

11058

74

10782

75

10514

76

10254

77

10000

78

9754

79

9515

80

9282

81

9055

82

8835

83

8621

84

8413

85

8210

86

8013

87

7821

88

7635

89

7453

90

7277

91

7105

92

6937

93

6774

94

6616

95

6461

96

6311

97

6165

98

6022

99

5883

100

5748

101

5616

102

5488

103

5363

104

5241

105

5123

106

5007

107

4894

108

4784

109

4677

110

4573

111

4472

112

4372

113

4276

114

4182

115

4090

116

4000

117

3913

118

3828

119

3745

120

3663

121

3584

122

3507

123

3432

124

3359

125

3287

126

3218

127

3150

128

3083

129

3019

130

2955

131

2894

132

2833

133

2775

134

2717

135

2661

136

2607

137

2553

138

2501

139

2450

140

2400

141

2352

142

2304

143

2258

144

2213

145

2169

146

2125

147

2083

148

2042

149

2001

150

1962

151

1924

152

1888

153

1849

154

1813

155

1778

DEGREE
F. TEMP. RES.

0

89768

1

86914

2

84161

3

81503

4

78938

5

76463

6

74072

7

71765

8

69536

9

67384

10

65306

11

63298

12

61359

13

59485

14

57674

15

55924

16

54233

17

52598

18

51017

19

49490

20

48012

21

46584

22

45202

23

43865

24

42573

25

41322

26

40112

27

38941

28

37808

29

36712

30

35650

31

34623

32

33631

33

32668

34

31736

35

30834

36

29960

37

29114

38

28295

39

27501

40

26733

41

25988

42

25267

43

24568

44

23891

45

23235

46

22599

47

21983

48

21385

49

20806

50

20244

51

19699

DEGREE
F. TEMP. RES.

DEGREE
F. TEMP. RES.

DEGREE
F. TEMP. RES.

DEGREE
F. TEMP. RES.

DEGREE
F. TEMP. RES.

184

1033

185

1014

186

996.4

187

978.8

188

961.5

189

944.6

190

928.1

191

911.9

192

896.0

193

880.5

194

865.2

195

850.3

196

835.6

197

821.3

198

807.2

199

793.4

200

779.9

201

766.7

202

753.7

203

741.0

204

728.5

205

716.3

206

704.3

207

692.5

208

681.0

209

669.7

210

658.6

211

647.7

212

636.9

213

626.5

214

616.2

215

606.1

216

596.3

217

586.6

218

577.1

219

567.8

220

558.6

221

549.7

222

540.9

223

532.2

224

523.8

225

515.4

226

507.3

227

499.3

228

491.4

229

483.7

230

476.1

231

468.7

232

461.4

233

454.2

234

447.2

235

440.3

236

433.5

237

426.9

238

420.3

239

413.9

156

1744

157

1710

158

1677

159

1645

160

1614

161

1583

162

1553

163

1523

164

1495

165

1466

166

1439

167

1412

168

1386

169

1360

170

1335

171

1310

172

1286

173

1262

174

1239

175

1216

176

1194

177

1172

178

1151

179

1130

180

1110

181

1090

182

1071

183

1051

-81-

-82-

Summary of Contents for Intellisys SSR 10-40

Page 1: ...gersoll Rand Co IntellisysTM Serviceman s Guide SSR 10 40 Horsepower Models SSR 50 450 Horsepower Models Simplicity Serviceability Reliability Rotary Reciprocating Compressor Division Ingersoll Rand C...

Page 2: ...NUMBERS 39 REMOTE ALARM CONTACTS 40 SSR 10 40 HP INTERFACE BOARD TROUBLESHOOTING CHART 40 50 450 HORSEPOWER INTELLISYS INDEX 41 COMPRESSOR ALARMS 42 SSR 50 HORSEPOWER AND HIGHER INTELLISYS COMPONENTS...

Page 3: ...NUMBERS 39 REMOTE ALARM CONTACTS 40 SSR 10 40 HP INTERFACE BOARD TROUBLESHOOTING CHART 40 50 450 HORSEPOWER INTELLISYS INDEX 41 COMPRESSOR ALARMS 42 SSR 50 HORSEPOWER AND HIGHER INTELLISYS COMPONENTS...

Page 4: ...rcuits are arranged in a matrix grid that terminates in a plug The fourth layer is the back of the membrane and it is also printed to provide a static shield The layers of the membrane switch are adhe...

Page 5: ...rcuits are arranged in a matrix grid that terminates in a plug The fourth layer is the back of the membrane and it is also printed to provide a static shield The layers of the membrane switch are adhe...

Page 6: ...ired is to hook up main power to the starter and operate the compressor There are no adjustments required The initial settings will vary according to the stated operating pressure of the compressor Pl...

Page 7: ...ired is to hook up main power to the starter and operate the compressor There are no adjustments required The initial settings will vary according to the stated operating pressure of the compressor Pl...

Page 8: ...wn step arrows the value shown in the window will change When the desired value is selected press the set button to fix it into memory The display will shift down to the next setable parameter The uni...

Page 9: ...wn step arrows the value shown in the window will change When the desired value is selected press the set button to fix it into memory The display will shift down to the next setable parameter The uni...

Page 10: ...the opposite coil connection and terminal 8 on the starter interface board If these check out OK check for continuity between 8 on the interface board and pin 1 on the 115 volt connector This is the w...

Page 11: ...the opposite coil connection and terminal 8 on the starter interface board If these check out OK check for continuity between 8 on the interface board and pin 1 on the 115 volt connector This is the w...

Page 12: ...25 150 or 175 psig The controller will shut down if the discharge pressure exceeds 15 psig over any of the preset discharge pressures programmed into the controller by the factory SYMPTOMS 1 The Intel...

Page 13: ...25 150 or 175 psig The controller will shut down if the discharge pressure exceeds 15 psig over any of the preset discharge pressures programmed into the controller by the factory SYMPTOMS 1 The Intel...

Page 14: ...of the program it signals the watchdog that it is functioning OK The watchdog starts a timer If before the timer times out the program has not come back and signaled the watchdog the watchdog shuts t...

Page 15: ...of the program it signals the watchdog that it is functioning OK The watchdog starts a timer If before the timer times out the program has not come back and signaled the watchdog the watchdog shuts t...

Page 16: ...n though rotation is correct To help alleviate this potential situation we are revising the logic within the Intellisys to look for a positive pressure within 3 seconds of start up This will eliminate...

Page 17: ...n though rotation is correct To help alleviate this potential situation we are revising the logic within the Intellisys to look for a positive pressure within 3 seconds of start up This will eliminate...

Page 18: ...s which have a widely varying plant air demand larger air storage capacity and or want automatically available standby air capacity Automatic Stop Start Control Option is available During periods of l...

Page 19: ...s which have a widely varying plant air demand larger air storage capacity and or want automatically available standby air capacity Automatic Stop Start Control Option is available During periods of l...

Page 20: ...one a connection for a normally closed stop switch terminals 3 and 4 and one for a normally open momentary contact start switch terminals 1 and 2 17 For safety a selection is available in the Intelli...

Page 21: ...one a connection for a normally closed stop switch terminals 3 and 4 and one for a normally open momentary contact start switch terminals 1 and 2 17 For safety a selection is available in the Intelli...

Page 22: ...imary and secondary contacts of the transformer and interface board or intermittent contact will give various error codes CAUSE The electrical signal in the pressure transducer can ground itself fully...

Page 23: ...imary and secondary contacts of the transformer and interface board or intermittent contact will give various error codes CAUSE The electrical signal in the pressure transducer can ground itself fully...

Page 24: ...ot shift position INTELLISYS CODE 12 SHUTDOWNS SSR 10 40 Horsepower Code 12 is activated by the pressure transducer which must sense 10 psig sump pressure within three seconds after depressing the sta...

Page 25: ...ot shift position INTELLISYS CODE 12 SHUTDOWNS SSR 10 40 Horsepower Code 12 is activated by the pressure transducer which must sense 10 psig sump pressure within three seconds after depressing the sta...

Page 26: ...problems with different components not operating electrically These components could be the 1M contactor 1SV Load Solenoid 2SV Modulate Solenoid and 10SV Line Sump Solenoid The problem could be in an...

Page 27: ...problems with different components not operating electrically These components could be the 1M contactor 1SV Load Solenoid 2SV Modulate Solenoid and 10SV Line Sump Solenoid The problem could be in an...

Page 28: ...unload hours to match units operating in the field Specify this requirement with your order if it is an important consideration Keep in mind that the parts manual also lists a new controller order ki...

Page 29: ...unload hours to match units operating in the field Specify this requirement with your order if it is an important consideration Keep in mind that the parts manual also lists a new controller order ki...

Page 30: ...isplayed in the window until the Unloaded Stop button is released After the lamp test has been completed the unit will display 0 Ready to Start Units equipped with the Revision 9 0 E Prom will not sho...

Page 31: ...isplayed in the window until the Unloaded Stop button is released After the lamp test has been completed the unit will display 0 Ready to Start Units equipped with the Revision 9 0 E Prom will not sho...

Page 32: ...29...

Page 33: ...30...

Page 34: ...ing screws provided in the kit 5 Connect the modular cable P N39547880 between the communication port jack on the Squencer Interface I and the communication port jack onthecompressorstarterinterfacebo...

Page 35: ...ing screws provided in the kit 5 Connect the modular cable P N39547880 between the communication port jack on the Squencer Interface I and the communication port jack onthecompressorstarterinterfacebo...

Page 36: ...ed electrically A three compressor installation in a plant which has a minimum pressure requirement of 90 psig could have its sequence controller pressure switches set as follows using varying pressur...

Page 37: ...ed electrically A three compressor installation in a plant which has a minimum pressure requirement of 90 psig could have its sequence controller pressure switches set as follows using varying pressur...

Page 38: ...AND ITB 10 ON COMPRESSOR CONTROL PANEL MUST BE REMOVED WHEN SEQUENCE CONTROLLER IS IN STALLED 36 For proper operation when using the Sequencer Interface I with an Intellisys Unit the following hardwa...

Page 39: ...AND ITB 10 ON COMPRESSOR CONTROL PANEL MUST BE REMOVED WHEN SEQUENCE CONTROLLER IS IN STALLED 36 For proper operation when using the Sequencer Interface I with an Intellisys Unit the following hardwa...

Page 40: ...mount of time that the auto restart timer is set for When this time has expired the unit should shut off 10 Open the discharge valve The line pressure should drop and the unit should restart The unit...

Page 41: ...mount of time that the auto restart timer is set for When this time has expired the unit should shut off 10 Open the discharge valve The line pressure should drop and the unit should restart The unit...

Page 42: ...166 1439 167 1412 168 1386 169 1360 170 1335 171 1310 172 1286 173 1262 174 1239 175 1216 176 1194 177 1172 178 1151 179 1130 180 1110 181 1090 182 1071 183 1051 SSR 10 40 HP INTERFACE BOARD TROUBLESH...

Page 43: ...166 1439 167 1412 168 1386 169 1360 170 1335 171 1310 172 1286 173 1262 174 1239 175 1216 176 1194 177 1172 178 1151 179 1130 180 1110 181 1090 182 1071 183 1051 SSR 10 40 HP INTERFACE BOARD TROUBLESH...

Page 44: ...VPT is less than 1 psi vacuum This alarm is not checked during the first 2 seconds of operation 10 CK INLET CONTROL SYS If the inlet valve is to move to the fully open or fully closed position and the...

Page 45: ...VPT is less than 1 psi vacuum This alarm is not checked during the first 2 seconds of operation 10 CK INLET CONTROL SYS If the inlet valve is to move to the fully open or fully closed position and the...

Page 46: ...mpletely open 2 CHG COOLANT FILTER Thiswarningwilloccuriftheoilfilterdeltapswitchcloses 2CTTisgreater than 120 degrees and the unit is loading 3 CHANGE SEPR ELEMENT This warning will occur if 3APT 4AP...

Page 47: ...mpletely open 2 CHG COOLANT FILTER Thiswarningwilloccuriftheoilfilterdeltapswitchcloses 2CTTisgreater than 120 degrees and the unit is loading 3 CHANGE SEPR ELEMENT This warning will occur if 3APT 4AP...

Page 48: ...nated and the above situations would give a low sump pressure shutdown If any of these problems exist changing a 1 4 to a 1 5 Eprom will not correct the problem but it will give you a low sump pressur...

Page 49: ...nated and the above situations would give a low sump pressure shutdown If any of these problems exist changing a 1 4 to a 1 5 Eprom will not correct the problem but it will give you a low sump pressur...

Page 50: ...ter the start button is engaged The period the signal is ignored is actually 10 seconds after Star Delta transition to run or 10 seconds after full voltage starter contactor engagement After these 10...

Page 51: ...ter the start button is engaged The period the signal is ignored is actually 10 seconds after Star Delta transition to run or 10 seconds after full voltage starter contactor engagement After these 10...

Page 52: ...tch c Jumper 29 and 30 on BTS 1 2 Check wiring at terminals 29 and 30 BTS 1 3 Between terminal 29 and ground should have 110 Volts 4 Check BTS 1 Terminals 23 28 Trace wiring to main coils 5 If partial...

Page 53: ...tch c Jumper 29 and 30 on BTS 1 2 Check wiring at terminals 29 and 30 BTS 1 3 Between terminal 29 and ground should have 110 Volts 4 Check BTS 1 Terminals 23 28 Trace wiring to main coils 5 If partial...

Page 54: ...d There are two sets of Stepper Motor windings Wires 6 and 7 are a pair and 5 6 OHMs should be measured between these two wires on 50 200 horsepower units Wires 8 and 9 are the second pair and 5 6 OHM...

Page 55: ...d There are two sets of Stepper Motor windings Wires 6 and 7 are a pair and 5 6 OHMs should be measured between these two wires on 50 200 horsepower units Wires 8 and 9 are the second pair and 5 6 OHM...

Page 56: ...chine which will change automatically to Ready to Start d Press Set once then you will see the words Ready To Start change to Press Set Chg Values and or Press Test Light Ck These two sets of words wi...

Page 57: ...chine which will change automatically to Ready to Start d Press Set once then you will see the words Ready To Start change to Press Set Chg Values and or Press Test Light Ck These two sets of words wi...

Page 58: ...the transformer connec tor 55 56 3 Press Set once then you should see the words Ready To Start change to Press Set Chg Values and or Press Test Light Ck These two sets of words will flash back and for...

Page 59: ...the transformer connec tor 55 56 3 Press Set once then you should see the words Ready To Start change to Press Set Chg Values and or Press Test Light Ck These two sets of words will flash back and for...

Page 60: ...ling and a replacement bottom gasket for the inlet valve 3 If the customer has a machine built prior to July 16 1990 and he wants to convert to resilient mounting using the old style valve he should o...

Page 61: ...ling and a replacement bottom gasket for the inlet valve 3 If the customer has a machine built prior to July 16 1990 and he wants to convert to resilient mounting using the old style valve he should o...

Page 62: ...18 51017 19 49490 20 48012 21 46584 22 45202 23 43865 24 42573 25 41322 26 40112 27 38941 28 37808 29 36712 30 35650 31 34623 32 33631 33 32668 34 31736 35 30834 36 29960 37 29114 38 28295 39 27501 40...

Page 63: ...18 51017 19 49490 20 48012 21 46584 22 45202 23 43865 24 42573 25 41322 26 40112 27 38941 28 37808 29 36712 30 35650 31 34623 32 33631 33 32668 34 31736 35 30834 36 29960 37 29114 38 28295 39 27501 40...

Page 64: ...46 266 21 5 9 7 19 75 501 63 268 98 4 9 9 8 19 95 506 80 271 75 4 8 9 9 20 16 511 97 274 53 4 7 10 20 36 517 14 277 30 4 6 10 1 20 56 522 32 280 07 61 62 VACUUM CONVERSIONS PSIA PSI INCHES MM INCHES V...

Page 65: ...46 266 21 5 9 7 19 75 501 63 268 98 4 9 9 8 19 95 506 80 271 75 4 8 9 9 20 16 511 97 274 53 4 7 10 20 36 517 14 277 30 4 6 10 1 20 56 522 32 280 07 61 62 VACUUM CONVERSIONS PSIA PSI INCHES MM INCHES V...

Page 66: ...ISYS CONTROLLER DISPLAYS INLET VACUUM IN PSI VAC UUM FOR INSTANCE IF THE INLET VACUUM DISPLAY READS 128 THIS IS 12 8 PSI VACUUM FOR THOSE OF YOU WHO ARE USED TO OTHER SCALES SUCH AS H2 0 OR HG WE HAVE...

Page 67: ...ISYS CONTROLLER DISPLAYS INLET VACUUM IN PSI VAC UUM FOR INSTANCE IF THE INLET VACUUM DISPLAY READS 128 THIS IS 12 8 PSI VACUUM FOR THOSE OF YOU WHO ARE USED TO OTHER SCALES SUCH AS H2 0 OR HG WE HAVE...

Page 68: ...top 39179593 1 E PROM Programmed Software Rev 1 5 Onward 66 65 5 Using your fingers do not use tools and or the prom ejector carefully pull out the production prom Be careful not to bend the contacts...

Page 69: ...top 39179593 1 E PROM Programmed Software Rev 1 5 Onward 66 65 5 Using your fingers do not use tools and or the prom ejector carefully pull out the production prom Be careful not to bend the contacts...

Page 70: ...ponents 3 Connect 115 V A C wiring between the Sequencer Interface I and the Starter Interface board as shown in the wiring diagram figure 3 4 Connect wiring from terminals 1 5 on the Sequencer Interf...

Page 71: ...ponents 3 Connect 115 V A C wiring between the Sequencer Interface I and the Starter Interface board as shown in the wiring diagram figure 3 4 Connect wiring from terminals 1 5 on the Sequencer Interf...

Page 72: ...70 FIGURE 1 INTERFACE MOUNTING LOCATION FIGURE 2 INTELLISYS CONTROLLER FIGURE 3 WIRING DIAGRAM 69...

Page 73: ...70 FIGURE 1 INTERFACE MOUNTING LOCATION FIGURE 2 INTELLISYS CONTROLLER FIGURE 3 WIRING DIAGRAM 69...

Page 74: ...71...

Page 75: ...72...

Page 76: ...72...

Page 77: ...rd in a similar manner The 5 volt DC source for the sensors is supplied by a small but extremely accurate voltage regulator mounted on the upper left side of the Analog Board The input voltage to this...

Page 78: ...rd in a similar manner The 5 volt DC source for the sensors is supplied by a small but extremely accurate voltage regulator mounted on the upper left side of the Analog Board The input voltage to this...

Page 79: ...ut at this time The main display of the panel will begin to show High A E Disch Temp 229 Deg alternately with Press Test For Values followed by Press Reset 2X Clear The first response to any Alarm shu...

Page 80: ...ut at this time The main display of the panel will begin to show High A E Disch Temp 229 Deg alternately with Press Test For Values followed by Press Reset 2X Clear The first response to any Alarm shu...

Page 81: ...small nut only enough to compress the rubber grommet around the wire that prevents dirt or liquid from entering the connector Put a drop or two of Coolant on the sensor threads and O Ring prior to ins...

Page 82: ...small nut only enough to compress the rubber grommet around the wire that prevents dirt or liquid from entering the connector Put a drop or two of Coolant on the sensor threads and O Ring prior to ins...

Page 83: ...interrupted for any reason to include a direct short circuit condition the compressor will shut down in an Alarm condition If this ground condition exists on the Black wire going to any of the three...

Page 84: ...interrupted for any reason to include a direct short circuit condition the compressor will shut down in an Alarm condition If this ground condition exists on the Black wire going to any of the three...

Page 85: ...61359 13 59485 14 57674 15 55924 16 54233 17 52598 18 51017 19 49490 20 48012 21 46584 22 45202 23 43865 24 42573 25 41322 26 40112 27 38941 28 37808 29 36712 30 35650 31 34623 32 33631 33 32668 34 31...

Page 86: ...61359 13 59485 14 57674 15 55924 16 54233 17 52598 18 51017 19 49490 20 48012 21 46584 22 45202 23 43865 24 42573 25 41322 26 40112 27 38941 28 37808 29 36712 30 35650 31 34623 32 33631 33 32668 34 31...

Page 87: ...450 horsepower Intellisys units This interference usually shows up as random pressure reading fluctuations erroneous pressure sensor indication erratic LED displays or unit shutdown with Ready to Star...

Page 88: ...450 horsepower Intellisys units This interference usually shows up as random pressure reading fluctuations erroneous pressure sensor indication erratic LED displays or unit shutdown with Ready to Star...

Page 89: ...le half of the coupling onto the stepper shaft first open it with a small screwdriver and then slide it onto the shaft Leave the shaft end recessed from the surface of the coupling approximately 1 8 a...

Page 90: ...le half of the coupling onto the stepper shaft first open it with a small screwdriver and then slide it onto the shaft Leave the shaft end recessed from the surface of the coupling approximately 1 8 a...

Page 91: ...witch Close the inlet valve Replace the stepper motor assembly back onto the inlet valve housing After tightening the bolts that secure the stepper motor assembly to the inlet valve housing rotate the...

Page 92: ...witch Close the inlet valve Replace the stepper motor assembly back onto the inlet valve housing After tightening the bolts that secure the stepper motor assembly to the inlet valve housing rotate the...

Page 93: ...e Board terminal strip BTS1 between terminals 4 and 35 The part number for a complete 110V Power On light is 39478961 and the part number for a replacement 110V bulb is 39132667 Newer units have 24V a...

Page 94: ...e Board terminal strip BTS1 between terminals 4 and 35 The part number for a complete 110V Power On light is 39478961 and the part number for a replacement 110V bulb is 39132667 Newer units have 24V a...

Page 95: ...alve plate See figure A for the location of the hole 7 16 HOLE W BEVEL FIGURE A All future production SSR compressors that use the 6 butterfly valve will use the valve with the 7 16 hole in the plate...

Page 96: ...alve plate See figure A for the location of the hole 7 16 HOLE W BEVEL FIGURE A All future production SSR compressors that use the 6 butterfly valve will use the valve with the 7 16 hole in the plate...

Page 97: ...0VDC POWER OFF 4 BLACK GND 1 2 VARIABLE WITH PRESSURE 0 50mVDC POWER ON LINEAR 0 VDC POWER OFF 5 GROUN D 22 23 5VDC POWER ON 22 BLK 5 VDC SUPPLY 22 23 0VDC POWER OFF 23 SHLD GND 21 22 VARIABLE DUE TO...

Page 98: ...0VDC POWER OFF 4 BLACK GND 1 2 VARIABLE WITH PRESSURE 0 50mVDC POWER ON LINEAR 0 VDC POWER OFF 5 GROUN D 22 23 5VDC POWER ON 22 BLK 5 VDC SUPPLY 22 23 0VDC POWER OFF 23 SHLD GND 21 22 VARIABLE DUE TO...

Page 99: ...r handle during the day Electronic devices such as those found on Ingersoll Rand compressors can be damaged by this electricity Even though the part will function properly for a while the component li...

Page 100: ...r handle during the day Electronic devices such as those found on Ingersoll Rand compressors can be damaged by this electricity Even though the part will function properly for a while the component li...

Page 101: ..._________________________ Address _____________________________________________________ City State ___________________ ___________________________ Zip Phone Price Title Qty Req d Intellisys Serviceman...

Page 102: ..._________________________ Address _____________________________________________________ City State ___________________ ___________________________ Zip Phone Price Title Qty Req d Intellisys Serviceman...

Page 103: ...99 100 NOTES NOTES...

Page 104: ...99 100 NOTES NOTES...

Page 105: ...101 102 NOTES NOTES...

Page 106: ...101 102 NOTES NOTES...

Page 107: ...gersoll Rand Co IntellisysTM Serviceman s Guide SSR 10 40 Horsepower Models SSR 50 450 Horsepower Models Simplicity Serviceability Reliability Rotary Reciprocating Compressor Division Ingersoll Rand C...

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