Operating & Maintenance Manual
Options
94
Book: 22846430 (8-21-06) Rev. A
Low Ambient Option Operation
When the ambient temperature falls to the point that the aftercooler outlet temperature is
approaching 45°F (7°C), the Temperature Control Unit (TCU), mounted on the rear of the
control panel, will automatically adjust the louvers to control the cooling airflow through the
aftercooler.
In the event that the unit is operating under abnormal conditions (very low compressed air
flow) which would cause excessive cooling of the aftercooler, a temperature sensor in the
aftercooler outlet header will signal the TCU to further close the louvers if the compressed air
temperature falls to approximately 36°F (2°C) or lower.
There are no user selectable or serviceable components in the TCU. Contact Ingersoll-Rand
Service if any abnormal operation of the freeze protection control system occurs.
Maintenance
Daily Maintenance:
Verify, during full-load (maximum compressed air delivery) that the IQ System filter restriction
indicators do not show excessive restriction. Restriction indicators for the filters are mounted
inside the control panel, and will shut down the compressor if restriction exceeds
recommended values.
Weekly Maintenance:
•
Remove Y-strainer screens at the bottom of the moisture separator and both filters
and clean out any residue.
•
Verify that the orifices below the Y-strainers are not clogged.
•
Verify that the piping from the orifice purge points to the exhaust system is not
clogged.
Yearly Maintenance:
The normal maintenance interval on the primary and secondary IQ System filters is one year,
or earlier if pressure drop becomes excessive. Restriction indicators for the filters are mounted
on the filter support inside the front door, and will shut down the compressor if restriction
exceeds recommended values.
Filter Replacement
•
With engine stopped, ensure pressure is relieved from air system.
•
Remove all wires and hoses connected to drains on bottom of each filter housing.
Inspect fittings and hoses for any blockage. Clean if necessary.
•
Using a chain wrench or similar tool, loosen the housing. The housing should be
removed by hand after loosening, taking care to prevent the housing from falling to
the floor panel.
•
Lower the housing to floor panel and lean it against the airend.
Summary of Contents for HP915WCU
Page 6: ...6 TABLE OF CONTENTS Operation Maintenance Manual TITLE PAGE...
Page 7: ...Book 22846430 8 21 06 Rev A 7 Foreword...
Page 10: ...10 Book 22846430 8 21 06 Rev A Always use Ingersoll Rand Replacement parts...
Page 11: ...Book 22846430 8 21 06 Rev A 13 Safety...
Page 19: ...Book 22846430 8 21 06 Rev A 21 Noise Emission...
Page 24: ...26 Always use Ingersoll Rand Replacement parts...
Page 25: ...Book 22846430 8 21 06 Rev A 27 General Information...
Page 27: ...General Information Operating Maintenance Manual Book 22846430 8 21 06 Rev A 29...
Page 30: ...32 Always use Ingersoll Rand Replacement parts...
Page 31: ...Book 22846430 8 21 06 Rev A 33 Operating Instructions...
Page 52: ...Operating Maintenance Manual Operating Instructions 54 Book 22846430 8 21 06 Rev A...
Page 53: ...Book 22846430 8 21 06 Rev A 53 Maintenance...
Page 73: ...Maintenance Operating Maintenance Manual Book 22846430 8 21 06 Rev A 73 Torque Values...
Page 77: ...77 Always use Ingersoll Rand Replacement parts...
Page 78: ...Operating Maintenance Manual Maintenance 78 Book 22846430 8 21 06 Rev A...
Page 79: ...Book 22846430 8 21 06 Rev A 79 Machine Systems...
Page 81: ......
Page 82: ...Operating Maintenance Manual Machine Systems 82 Book 22846430 8 21 06 Rev A...
Page 83: ...Machine Systems Operating Maintenance Manual Book 22846430 8 21 06 Rev A 83...
Page 84: ...Operating Maintenance Manual Machine Systems 84 Book 22846430 8 21 06 Rev A...
Page 88: ...Operating Maintenance Manual Machine Systems 88 Book 22846430 8 21 06 Rev A...
Page 89: ...Book 22846430 8 21 06 Rev A 85 Fault Finding...
Page 94: ...90 Book 22846430 8 21 06 Rev A Always use Ingersoll Rand Replacement parts...
Page 95: ...Book 22846430 8 21 06 Rev A 91 Options...
Page 100: ...96 Book 22846430 8 21 06 Rev A Always use Ingersoll Rand Replacement parts...
Page 101: ...2004 Ingersoll Rand Company Printed in the USA...