Ingersoll-Rand HP675WCU Operating, Maintenance And Parts Manual Download Page 1

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Summary of Contents for HP675WCU

Page 1: ...0WCU Code Code D This manual contains important safety information Do not destroy this manual This manual must be available to the personnel who operate and maintain this machine 1 Inger souftand I Po...

Page 2: ...25 Starting __ __ __ _ __ 28 Stopping _ __ _ __ _______________ ___ __ 28 Emergency Stopping __ _ _ _ _ _ _ _ _ _ _ 28 Re starting _ __ __ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ 29 Monitoring During Operation...

Page 3: ...cts without notice and without incurring any obligation to make such changes or add such improvements to products sold previously The intended uses of this machine are outlined below and examples of u...

Page 4: ...s inJUry 00 not operate without guard in place I Use care to avoid contacting hot surfaces engine exhaust manifold and piping air receiver and air discharge piping etc I Ether is an extremely volatile...

Page 5: ...d engine lubricants should be Obtained from the lubricant supplier I Do NOT start or operate this machine in a confined area Avoid breathing exhaust fumes when working on or near the machine I This ma...

Page 6: ...afe operating condition and tow bar is properly connected before towing 2 When parking always use the handbrake and If necessary suitable wheel chocks I I I I Safety chains connections and their adjus...

Page 7: ...MEANING OF ISO SYMBOLS I I Prohibition I Mandatory Information I Instructions Warning I it A A WARNING Electrical shock risk WARNING PrBSSurlsed component or WARNING Hot surfaco system WARNING Pressu...

Page 8: ...intenance on this machine until the electrical supply III QillConnBCtod and the olr pressure I totally relieved I I I Do not removo the Operatlng and Maintenance manual and manual holder from this mac...

Page 9: ...valve before the airhose is attached I Use fork 11ft truck from this side only Emergency stop Lifting point Read the Operation and Maintenance manual before operation or maintenance of this machine i...

Page 10: ...t Engine Oil Malfunction Battery charging oondltlon 011 draln Pressure control _ _ ___ I __ Low pressure y High pressure Engine malfunction High compressor temperature Compressor malfunction Low engin...

Page 11: ...Can cause serious burns Donotopen Qrii t n while hot Indicates the presence of a hazard which WILL cause serious injury death or property damage if ignored Indicates the presence of a hazard which CAN...

Page 12: ...ng off machine can causa senous njury J or death Access lifting ball from inside machine I I I I I I WARNING Disconnected air hoses whip Can cause serious injury or death 04 When using air tools attac...

Page 13: ...re identified by the decal heading DANGER WARNING or CAUTION Decal part numbers are on the bottom of each decal and are also listed in the compressor s parts manual Submit orders for Safety Decals to...

Page 14: ...enrollment is required I I I Ingersoll Rand will provide a new part or repaired part at its election in place of any part which is found upon its inspection to be defective in material and workmanship...

Page 15: ...OEM fluids and filters with 250 deductible in generators as of 1 1 01 24 2000 2 yrs 4000 hrs USing IR fluids and filters DEUTZ 24 2000 Available at dealer INGERSOLL RAND 24 4000 5 yrs l 0 000 hrs whe...

Page 16: ...f ownership I Machines shipped outside the United States require notification be made to initiate the machine warranty Fill out the Warranty Registration Form in this section keep a copy for your reco...

Page 17: ...Model SIN Unit SIN Engine SIN Date delivered Unit Hours Airend SIN Truck SIN Truck Engine SIN I I I I I 1 The Purchaser has been instructed and or has read the manual and understands proper preventat...

Page 18: ...e or parts thereof I 2_ Removal of any of the following a fan shroud b vibration mounts c sound absorption material I 3 Operation of the compressor with any of the enclosure doors open I Compressor No...

Page 19: ...se control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use 01the compressor after such a device or element 01de oign has been removed or rendered inoperative...

Page 20: ...e by whom where and when Detailed instructions on the maintenance items below are given on the following page I MAINTENANCE SCHEDULE I I ITEM AREA PERIOD A COMPRESSED AIR LEAKS AS DETECTED B SAFETY AN...

Page 21: ...ed should be repaired or replaced before the next operation Interval Doors access panels and hatch closures especially should be checked and adjusted at this time to insure continuous sealing between...

Page 22: ...el Cummins 6CB 3TAA I Number of Cylinders Oil Capacity Speed at Full Load min 1 RPM Speed at Idle min 1 RPM Power Available at Full Load XPB25DWCU HP750DWCU XP750DWCU HP675WCU Electrical System Fuel T...

Page 23: ...ain on any rigid discharge piping COMPRESSOR MOUNTING Portable compressors which are modified to remove the running gear and mount the machine direct to trailers truck beds or frame etc may experience...

Page 24: ...itch off the engine do not smoke extinguish ai naked lights do not allow the fuel to come into contact with hot surfaces wear personaf protective equipment I I I 5 Drain the fuel filter water separato...

Page 25: ...les coolant temperature with normal operating range from 180 F 82 C to 210 F 99 C 1O Voltmeter Indicates charging system voltage 4 Power Switch Acuvatas systems for STARTING and STOPPING I 5 Service A...

Page 26: ...s follows I 1 High Compressor Temp Fault indicator lamp Indicates shutdown due to high compressor temperature 5 Low Battery Voltage Alarm indicator lamp Indicates battery or charging system requires s...

Page 27: ...panel is incorporated in the regulation system The valve automatically returns to the start position when the machine is switched off and air pressure relieved from the system I I Allow the engine to...

Page 28: ...equate flow of oil to the compressor at low temperature never allow the discharge pressure to fall below 3 5 bar 50 psi I I I I I I I I I I I DECOMMISSIONING When the machine is to be permanently deco...

Page 29: ...I I I I I c Operation and Maintenance Manual Industrial C8 3 Series Engine Portions of this manual reproduced by permission of Cummins Engine Company Inc Copyrightltl 2002 Cummins Inc All rights rese...

Page 30: ...and recommended maintenance guidelines in this manual are based on information in effect at the time of printing Cummins Inc reserves the right to make changes at any time without obligation If you f...

Page 31: ...0 Kilometers 12 000 Miles 500 Hours or 6 Months Maintenance Procedures at 38 000 Kilometers 24 000 Miles 1000 Hours or 12 Months Maintenance Procedures at 77 000 Kilometers 48 000 Miles 2000 Hours or...

Page 32: ...ance is required Part Number Part Name Part Number Engine Model Fuel Pump Part Number Electronic Control Module ECM Electronic Control Module Serial Numbers ECM Filter Part Numbers Air Cleaner Element...

Page 33: ...ntents I Page Maintenance Guidelines Overview 2 1 General Information 2 1 Tool Requirements 2 1 General Information 2 1 Maintenance Schedule 2 1 General Information 2 1 Maximum Oil Drain Intervals 2 2...

Page 34: ...ormation This manual contains information needed to correctly operate and maintain your engine as recommended by Cummins Inc For additional service literature and ordering locations refer to Service L...

Page 35: ...r a part an assembly or the engine can be damaged if the caution instructions are not followed Indicates a REMOVAL or DISASSEMBLY step Indicates an INSTALLATION or ASSEMBLY step INSPECTION is required...

Page 36: ...parts used in your application The illustrations can contain symbols to indicate an action required and an acceptable or not acceptable condition The illustrations are intended to show repair or repl...

Page 37: ...ell ventilated area To protect the environment liquid refrigerant systems must be properly emptied and filled using equipment that prevents the release of refrigerant gas fluorocarbons into the atmosp...

Page 38: ...mination of the engine or components wilt cause premature wear Perform the inspections specified in the procedures Replace all components or assemblies which are damaged or worn beyond the specificati...

Page 39: ...n the following parts 1 Electrical Components 2 Wiring 3 Injectors 4 Fuel Pump 5 Belts and Hoses 6 Bearings 7 Electronic Control Module ECM 8 ECM Connectors Glass or Plastic Bead Cleaning Glass or pla...

Page 40: ...Control Parts List Centistokes Electronic Control Module Exhaust Gas Recirculation Environmental Protection Agency Fahrenheit Failure Mode Indentifier Gross Vehicle Weight liquified Petroleum Gas Merc...

Page 41: ...System Identification Section Contents Page Engine Diagrams E 3 Engine Views E 3 Engine Identification E 1 Cummins Engine Nomenclature E 2 Industrial Applications E 2 Engine Dataplate E 1 Industrial...

Page 42: ...ns Authorized Repair Location The information on the dataplate is mandatory when sourcing service parts 1 Control parts list CPL 4 Emissions certification 2 Model 5 Horsepower and rpm rating 3 Engine...

Page 43: ...n engine for industrial applications Example 6CTAA8 3 8 3 displacement in liters AA charge air aftercooled T turbocharged C engine series 6 number of cylinders Fuel Injection Pump Dataplate The Bosch...

Page 44: ...nal accessories such as port or starboard side dipsticks Location of optional items can be different from those shown I I I I I I I 00900322 I Fuel Pump Side View 1 Engine air inlet 10 Lubricating oil...

Page 45: ...tion E Engine and System Identification I I 5 1 I I 2 I I 3 I 00900321 Rear View I 1 Turbocharger exhaust outlet 2 Flexplate mounting holes 3 Flywheel housing 4 Flywheel 5 Crankcase breather tube 6 Re...

Page 46: ...ng oil pressure atter filter 4 Lubricating oil pressure betore tilter 5 Coolant heater port 6 Lubricating oil cooler 7 Water coolant inlet 8 Lubricating oil filter 9 Lubricating oil pan drain plug 10...

Page 47: ...7 _ 6 00900320 Front View I I 1 Engine air inlet 2 Fan pulley 3 Fuel pump drive cover 4 Front gear cover 5 Drive belt 6 Lubricating oil pan drain plug 7 Vibration damper 8 Fan belt tensioner 9 Water p...

Page 48: ...tem Identification Engine Diagrams Page E 7 I I 5 I I I I I 4 3 009003 4 I Top View 1 Turbocharger 2_ 3 4 x 16 inch UN F tap for magnetic pickup 3 Crankcase breather 4 Engine air inlet 5_ Thermostat 6...

Page 49: ...n 1 8 Engine Shutdown 1 8 General Information 1 8 Normal Starting Procedure 1 2 General Information 1 2 Jump Starting 1 4 Operating Instructions Overview 1 1 General Information 1 1 Operating the Engi...

Page 50: ...e air intake system and cause engine acceleration and overspeeding that can result in a fire an explosion and extensive property damage Numerous safety devices are available such as air in take shutof...

Page 51: ...es equipped with air starting motors require a minimum of 480 kPa 70 PSI Disengage the driven unit or if equipped put the transmission in neutral With the accelerator pedal or lever in the idle posi t...

Page 52: ...ze rpm slow y he oil pressure and to allow t A CAUTION I l eriods wit Llo die for lon m speer Oneat low I the mlnlr 1u V This Do not ope en era ur C f ons Section engine 00 aintenance p fication In th...

Page 53: ...the engine make sure to connect the cables in parallel Positive to positive and negative to negative When using an external electrical source to start the engine turn the disconnect switch to the OFF...

Page 54: ...low the Normal Starting Procedure in this section The engine will not start until the minimum cranking oil pressure is detected by the ECM It can take more cranking time to start the engine after an e...

Page 55: ...al operating range If the engine temperature does not return to normal shut off the engine and refer to Troubleshooting Symptoms Section TS or contact a Cummins Authorized Repair Location Most failure...

Page 56: ...recommendations for the correct specifications The Diesel fuel must have maximum cloud and pour points 6 C 100F lower than the ambient temperature in which the engine operates 32 to 54 C 25 to 65 F U...

Page 57: ...orten engine life to overhaul can cause serious engine dam age and is considered engine abuse Cummins engines are designed to operate successfully at full throttle under transient conditions down to p...

Page 58: ...ction Contents Page Maintenance Guidelines Overview 2 1 General Information 2 1 Maintenance Record Form 2 3 Maintenance Data 2 3 Maintenance Schedule 2 1 General Information 2 1 Maximum Oil Drain Inte...

Page 59: ...is operating in ambient temperatures consistently below 1B C OaF or above 38 C 100 FJ perform maintenance at shorter intervals Sockets 1 2 lnch Drive 3 8 lneh Drive Wrenches Other Tools 19 mm 17 mm 1...

Page 60: ...months whichever occurs first The operator must use a heavy duty year round antifreeze that meets the chemical composition of GM603BM The antifreeze change interval is 2 years or 77 000 km 48 000 mil...

Page 61: ...pressor fire pump Table 2 Oil Drain Intervals Kilometers Miles N A N A N A N A Vehicle Equipment All others Table 3 Oil Drain Intervals Kilometers Miles 10 000 6 000 Maintenance Record Form Months 3 H...

Page 62: ...3 2 Maintenance Check 3 2 Crankcase Breather Tube 3 6 I Maintenance Check 3 6 Daily Maintenance Procedures Overview 3 1 Engine Operation Report 3 1 I General Information 3 1 Unusual Engine Noise 3 1...

Page 63: ...d The daily running report also helps to make provisions for more extensive maintenance work as the reports indicate the necessity Comparison and intelligent interpretation of the daily report along w...

Page 64: ...uired Coolant Level Maintenance Check A WARNING Do not remove a pressure cap from a hot engine Wait until the coolant temperature is below 50 C 120 F before removing the pressure cap Heated coolant sp...

Page 65: ...replacement procedures Belt damage can be caused by Incorrect tension Incorrect size or length Pulley misalignment Incorrect installation Severe operating environment Oil or grease on the side of bel...

Page 66: ...ion must be adjusted Refer to Section A for adjustment procedures For cogged belts make sure that the belt tension gauge is positioned so that the center tensioning leg is placed di rectly over the hi...

Page 67: ...facturers specifications for capscrew torque Fuel Water Separator Drain WARNING A Drain the water fuel separator into a container and dis pose of in accordance with local environmental regu lations Cu...

Page 68: ...kwise until it is hand tight Lubricating Oil Level Maintenance Check A CAUTION A Never operate the engine with oil level below the L low mark or above the H high mark Poor engine perfor mance or engin...

Page 69: ...e valves are operating correctly If a manual drain valve is used on the wet tank open the draincock on the wet tank to drain any moisture accumulated in the air system If oil is present the air compre...

Page 70: ...nts Page Air Cleaner Restriction 4 1 Maintenance Check 4 1 Air Compressor 4 1 Maintenance Check 4 1 Charge Air Cooler 4 2 Maintenance Check 4 2 Charge Air Piping 4 2 Maintenance Check 4 2 lubricating...

Page 71: ...correct compressor op eration and air oil and coolant leaks Torque Value Mounting 18 mm 77 N m 57 ft Ib Torque Value Bracket 10 mm 45 N m 33 ft Ib Air Cleaner Restriction Maintenance Check Mechanical...

Page 72: ...ooler Maintenance Check Inspect the charge air cooler CAG for dirt and debris blocking the fins Check for cracks holes or other damage If damage is found refer to the vehicle vessel or equip ment manu...

Page 73: ...ispose of in accordance with local environmental regulations PROTECT THE ENVIRONMENT Handling and disposal of used lubricating engine oil is subject to federal state and local laws and regulations Use...

Page 74: ...id personal injury avoid direct contact of hot oil with your skin NOTE Use a container that can hold at least 25 liters 26 qt of lubricating oil Operate the engine until the water temperature reaches...

Page 75: ...lubricating oil pan drain plug Torque Value For steel stamp oil pans 80 N m 59 ft lb Torque Value For aluminum oil pans 60 N m 44 ft Ib Fill NOTE Use a high quality 15W 40 multiviscosity lubricat ing...

Page 76: ...0 km 6000 mil Operate the engine at low idle to inspect for leaks at the lubricating oil filter and the drain plug Stop the engine Wait approximately 15 minutes to let the lubricating oil drain from t...

Page 77: ...Page Coolant Filter 5 1 Clean 5 1 Install 5 2 Remove 5 1 Fuel Filter Spin On Type 5 4 Clean 5 4 Install 5 4 Prime 5 5 Remove 5 4 Maintenance Procedures Overview 5 1 General Information 5 1 Supplementa...

Page 78: ...til the coolant temperature is below 50 C 122 F before removing the pressure cap Remove the coolant system pressure cap and close the shutoff valve before removing the coolant filter Failure to do so...

Page 79: ...n film of lubricating oil to the gasket sealing surface before installing the new coolant filter Install the coolant filter on the filter head Tighten the filter until the gasket contacts the filter h...

Page 80: ...the correct SCA and antifreeze level Antifreeze A CAUTION A Overconcentration of antifreeze or use of high silicate antifreeze can damage the engine Check the antifreeze concentration Use a mixture o...

Page 81: ...mm Wrenches Remove the fuel filter Clean the gasket surface of the fuel filter head Install Replace the a ring Fill the new fuel filter s with clean fuel and lubricate the a ring seal with clean lubr...

Page 82: ...leeding is required if The fuel filter is not filled prior to installation Fuel injection pump is replaced High pressure fuel line connections are loosened or fuel lines replaced Initial engine start...

Page 83: ...enches Loosen the fittings at the injectors and crank the engine to allow entrapped air to vent from the lines Tighten the fittings WARNING A It is necessary to put the engine in the run position Beca...

Page 84: ...enance Procedures at 38 000 Kilometers 24 000 Miles 1000 Hours or 1 Year Section Contents Page Cooling Fan Belt Tensioner 6 1 Maintenance Check 6 1 Maintenance Procedures Overview 6 1 General Informat...

Page 85: ...30 000 mil 1000 hours or 1 year which ever occurs first inspect the automatic belt tensioner With the engine turned off check that neither the top nor bottom tensioner arm stop is touching the cast b...

Page 86: ...e tensioner must be replaced A worn tensioner that has play in it or a belt that walks off its pulley possibly indicates pulley misalignment NOTE Maximum pulley misalignment is 3 degrees This measurem...

Page 87: ...gages the flywheel ring gear The engine can then be rotated by hand using a 1 2 inch ratchet or breaker bar When the engine timing pin engages the hole in the earn shaft gear cylinder No 1 is at top d...

Page 88: ...te top dead center for cylinder No 1 Check adjust the valves indicated for STEP A I intake E exhaust After tightening the rocker lever locknut check the valve clearance to make sure the valve clearanc...

Page 89: ...e seal has more overlap than shown in the illustration trim the length to provide the correct overlap Install new sealing a rings on the capscrews Install the valve cover and wastegate sensing tube To...

Page 90: ...00 Miles 2000 Hours or 2 Years Section Contents Page Air Compressor Discharge Lines 7 1 General Information 7 1 Maintenance Check 7 1 Cooling System 7 3 Drain 7 3 Fill 7 5 Flush 7 4 Maintenance Proced...

Page 91: ...perating temperatures over time the lubricating oil will form varnish or carbon deposits If the following maintenance check are not performed the air compressor piston rings will wear and not seal cor...

Page 92: ...ly and the discharge line Replace if necessary Contact the Cummins Authorized Repair Lo cation for procedures If the total carbon deposit exceeds specifications continue checking the air discharge lin...

Page 93: ...Coolant is toxic Keep away from children and pets If not reused dispose of in accordance with local envi ronmental regulations tl CAUTION s Protect the environment Handling and dlspo ing of used antif...

Page 94: ...er minute d CAUTION 1l Do not install the radiator cap The engine is to be operated without the cap for this process Fill the system with a mixture of sodium carbonate and water or a commercially avai...

Page 95: ...leak Find and repair the leak The system has a designed fill rate of 9 liters 5 gal per minute A CAUTION A Never use water alone for coolant This can result in damage from corrosion Use a mixture of...

Page 96: ...e lines are more than 1 59 mm 1 16 in out of alignment replace the vibration damper Inspect the rubber member for deterioration If pieces of rubber are missing or if the elastic member is more than 3...

Page 97: ...er __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __A 10 Install __ __ __ __ __ __ __ __ __ __ __ __ A 11 Bosch __ __ __ __ __ __ __ __ __ __ A 11 Preparatory Steps __ __ __ __ __ __ A 10 Bosch __...

Page 98: ...ttery gases Disconnect the ground cable from the battery terminal Remove and tag all wires Remove the drive belt from the alternator pulley Refer to the Troubleshooting and Repair Manual ISC En gine B...

Page 99: ...tting on the fuel lift pump Run the fuel lift pump until all the air has been vented When all the air has been vented retighten the fitting NOTE To run the fuel pump for 25 seconds crank the engine fo...

Page 100: ...d observe the lines Ifcombustion gas seems to be blowing back through the line the injector is stuck open Remove the injector Take the vehicle to an Autho rized Cummis Repair Facility Dealer Location...

Page 101: ...reater than 152 4 mm Hg 6 in Hg or 155 1 mm Hg 3 psi then excessive restriction exists be tween fuel in the tank and the transfer pump which must be repaired e g fuel line or tank module Repeat test I...

Page 102: ...ess than 2 seconds varies with ECM cali bration with starter bump about 25 to 30 seconds If voltage is present replace fuel transfer pump Resistance measurement across the transfer pump terminals can...

Page 103: ...13 General Information 0 13 Flow Diagram Cooling System 0 7 General Information 0 7 General Information 0 7 Flow Diagram Exhaust System 0 12 General Information 0 12 Flow Diagram Fuel System 0 2 Gener...

Page 104: ...ems Although the parts can be different for various applications and installations the flow remains the same The systems shown are Fuel system Lubricating oil system Coolant system Intake air system E...

Page 105: ...2 1 l l 10 05900658 1 Fuel from supply tank 2 Prefilter or screen 3 Fuel transfer pump 4 Fuel water separator 5 Fuel filter 6 Low pressure supply line 7 Turbocharger boost control line 8 Bosch PES MW...

Page 106: ...p 8 Filter bypass valve 2 Pressure regulating valve closed 9 Filter bypass valve closed 3 Pressure regulating valve open 10 Filter bypass valve open 4 From lubricating oil pump 11 To lubricating oil f...

Page 107: ...I I Flow Diagram Lubricating Oil System Page D 4 C8 3 Industrial Section D System Diagrams 3 I 1 l 4 1 Lubrication oil filter 2 Turbocharger lubricating oil supply 3 Turbocharger lubricating oil drai...

Page 108: ...iagram Lubricating Oil System Page 0 5 I I I I I I I 07dOOU01 I 1 From lubricating oil cooler 2 Main lubricating oil rifle 3 To camshaft 4 To piston cooling nozzle 5 From main lubricating oil rifle 6...

Page 109: ...3 N m 32 ft Ib 2 Lower brace to alternator capscrew Torque Value 24 N m 18 ft Ib 3 Lower alternator brace to water pump capscrew Torque Value 24 N m 18 tt lb 4 Water inlet to block capscrews Torque Va...

Page 110: ...he charge air cooler piping and charge air cooler from the vehicle Refer to the original equipment manu facturer s instructions A WARNING A When using solvents acids or alkaline materials for cleaning...

Page 111: ...ir cooler internally with hot soapy water to remove the remaining solvent Rinse thoroughly with clean water Blow compressed air through the inside of the charge air cooler in the opposite direction of...

Page 112: ...ooler is operational If the pressure drop is greater than 48 kPa 7 psi in 15 seconds check all connections again Determine if the pressure drop is caused by a leaky charge air cooler or a leaky connec...

Page 113: ...temperature at least 2 feet in front of the vehicle The maximum temperature differential must not be greater than 25 C 45 F If the temperature differential is greater than 25 C 45 F check the charge a...

Page 114: ...in the wrong direction can result in damage to the belt tensioner 3 8 lnch Square Drive Lift the tensioner to install the drive belt Cooling Fan Belt Tensioner Preparatory Steps Remove the drive belt...

Page 115: ...between the arm and the spring case Install 15 mm Install the belt tensioner and capscrews Torque Value 43 N m 32 tt lb 3 B lnch Square Drive Lift and hold the tensioner Install the drive belt and rel...

Page 116: ...A Adjustment Repair and Replacement Fan Spacer and Pulley Preparatory Steps Remove the drive belt Loosen the capscrews before removing the belt and tighten the capscrews after the belt is installed R...

Page 117: ...nch Square Drive Lift the tensioner and install the belt Service Tip If difficulty is experienced installing the drive belt or if the belt seems too short position the belt over the grooved pulleys fi...

Page 118: ...in the reverse order of removal Torque Value 32 N m 24 ft lbJ I I I 11900ma I I Fuel Lift Pump Preparatory Steps Clean all debris from the fuel lift pump I I Is90Qea I I Disconnect the fuel supply lin...

Page 119: ...CAUTION A Failure to tighten the fuel transfer pump mounting capscrews alternately can result in broken lift pump flanges Install a new fuel transfer pump gasket Alternately tighten the mounting bolt...

Page 120: ...id from the bracket 1 Synchro start 2 Trombetta 3 Direct link Install NOTE Make sure the acorn nut is tightened to be snugly on the fuel shutoff solenoid shaft Synchro start only Install the new fuel...

Page 121: ...ews and the fuel shutoff solenoid Install the new solenoid in reverse order of removal and connect the wires Torque Value 10 N m 89 in Ib Adjust the solenoid linkage as necessary so that the plunger i...

Page 122: ...ved in this man ner the plunger is probably stuck and will require removal of the housing for plunger removal and cleaning Clean Clean and inspect the bore and regulator valve before assembly Install...

Page 123: ...stat Clean Clean and inspect the lubricating oil thermostat bore before assembly Install Install and tighten the oil cooler bypass valve Torque Value 50 N m 37 ft Ib Starting Motor Initial Check If th...

Page 124: ...ys pro vide a tank of strong soda water as a neutralizing agent when servicing the batteries Wear goggles and pro tective clothing to reduce the possibility of serious personal injury Remove the elect...

Page 125: ...the negative battery cable last A WARNING A Acid is extremely dangerous and can damage the ma chinery and can also cause serious burns Always pro vide a tank of strong soda water as a neutralizing ag...

Page 126: ...icle consists of the fuel tank lines between tank and engine transfer pump and lines and fuel filter and lines Air or bubbles at the injection pump can cause no or erratic engine operation and or subs...

Page 127: ...Oil System Page 0 6 CB 3 Industrial Section 0 System Diagrams I I _ o _ I 07dOOO02 I I I I I 1 From cam bushings 2 Transfer slot 3 Rocker lever support 4 Rocker lever shaft 5 Rocker lever bore 6 Rock...

Page 128: ...Flow Diagram Cooling System General Information General Information I I I I I I OS9002 1 I Cylinder Block 1 Coolant inlet 2 Water pump impeller 3 Coolant flow to oil cooler 4 Coolant flow past oil co...

Page 129: ...System Page D 8 C8 3 Industrial Section D System Diagrams I 2 I I I 1 I I 08900203 I Cylinder Head I 1 Flow from upper coolant manifold 2 Flow to liner cavity 3 Cylinder head gasket 4 Coolant flow or...

Page 130: ...CB 3 Industrial Section D System Diagrams 2 Flow Diagram Cooling System Page 0 9 I I I I I I I I I I I I I I I I I I I 1 Flow past cylinder liners 2 Lower coolant manifold 08900200...

Page 131: ...I I 7 I I I J i Q o 1 U J I v T I I Closed I 08900202 I Thermostat I 1 Thermostats 2 Flow to water pump inlet 3 Bypass passage open 4 Flow from lower coolant manifold 5 Partial coolant flow to radiat...

Page 132: ...e System Section D System Diagrams Page 0 11 General Information 2 1 I 4 I I I I I 10900277 I 1 Intake air inlet to turbocharger 2 Turbocharger air to charge air cooler 3 Charge air cooler 4 Intake ma...

Page 133: ...ow Diagram Exhaust System CB 3 Industrial Page 0 12 Section 0 System Diagrams Flow Diagram Exhaust System General Information 3 900058 1 Exhaust valve 2 Exhaust manifold pulse type 3 Dual entry to tur...

Page 134: ...eral Information General Information I I I I I I 12900074 I 1 Compressor 8 Economy valve line 2 Compressor intake 9 Air drainer 3 E type unloader 10 Check valve built into dryer 4 Reservoir line 11 Re...

Page 135: ...gram Compressed Air System Page D 14 CB 3 Industrial Section D System Diagrams I I 6 I I I I 1290JD30 1 Air in 2 Air out 3 Coolant out 4 Coolant in 5 Lubricating oil in 6 Lubricating oil out I I I I I...

Page 136: ...3666003 3666008 3666021 3379001 3666132 3379009 3810340 3666109 3379000 Title of Publication C Series Troubleshooting and Repair Manual C Series Engine Shop Manual C Series Specifications Manual Fuel...

Page 137: ...South Daventry Northants NN11 5NU England Cummins Americas Inc 16085 N W 52nd Avenue Hialeah FL 33104 Cummins Inc International Parts Order Dept MC 40931 Box 3005 Columbus IN 47202 3005 Cummins Diese...

Page 138: ...s M 1 Coolant Level Switches M 1 Drive Plates M 1 Electric Starting Motors M 2 Electronic Switches M 2 Engine Protection Controls M 2 Fan Clutches M 2 Fans M 2 Fault Lamps M 2 Filters M 2 Flexplates M...

Page 139: ...Uxbridge Middlesex UD9 5HG England Telephone 0 1895 838383 Prestolite Electrics Cleveland Road Leyland PR51XB England Telephone 0 1772 421663 C E Niehoff Co 2021 Lee Street Evanston IL 60202 Telephone...

Page 140: ...ration P O Box 30 McCordsville IN 46055 Telephone 317 335 2014 TCF Aerovent Company 9100 Purdue Rd Suite 101 Indianapolis IN 46268 1190 Telephone 317 872 0030 Kysor Cadi lac 1100 Wright Street Cadilla...

Page 141: ...ephone 615 526 9551 Kim Hotstart Co P O Box 11245 spokane WA 99211 0245 Telephone 509 534 6171 Prelubrication Systems RPM Industries Inc Suite 109 55 Hickory Street Washington PA 15301 Telephone 412 2...

Page 142: ...Branches S 3 Australia S 12 Canada S 10 New Zealand S 14 United States S 3 Division and Regional Offices S 2 Locations S 2 Emergency and Technical Service S 1 General Information S 1 Problem Solving S...

Page 143: ...ses are listed in the International Directory General Information Problem Solving Normally any problem that arises with the sale service or repair of your engine can be handled by a Cummins Authorized...

Page 144: ...5944 FAX 905 331 0276 Western Canada Regional Office Cummins Diesel of Canada Ltd 18452 96th Avenue Surrey Be V3T 4W2 Telephone 604 882 5727 FAX 604 862 9110 Eastern Canada Regional Office Cummins Di...

Page 145: ...Fresno CA 93706 Telephone 209 495 4745 FAX 209 486 7402 Redding Branch Cummins West Inc 20247 Charlanne Drive Redding CA 96001 Telephone 916 222 4070 FAX 916 224 4075 Stockton Branch Cummins West Inc...

Page 146: ...City Cummins Intermountain Inc 2851 Federal Way City Boise ID 83705 Telephone 208 336 5000 FAX 208 338 5436 Pocatello Branch of Salt LakeCity Cummins Intermountain Inc 14299 Highway 30 West Pocatallo...

Page 147: ...221 Hammond Street Bangor ME 044Q1 Telephone 207 941 1061 FAX 207 945 3170 Scarborough Branch of Boston Cummins Northeast Inc 10 Gibson Road Scarborough ME 04074 Telephone 207 883 8155 FAX 207 883 552...

Page 148: ...Montana Billings Branch of Denver Cummins Rocky Mountain Inc 5151 Midland Road Billings MT 59101 Telephone 406 245 4194 FAX 406 245 7923 Great Falls 4 Branch of Denver Cummins Rocky Mountain Inc 415 V...

Page 149: ...44680 Telephone 216 878 5511 FAX 216 878 7666 Toledo Branch Cummins Interstate Power Inc 801 Illinois Avenue Maumee Toledo OH 43537 Telephone 419 893 8711 FAX 419 893 5362 Youngstown Branch Cummins I...

Page 150: ...st P O Box 31570 Amarillo TX 79120 1570 Telephone 806 373 3793 24 hours FAX 806 372 8547 Dallas Branch Cummins Southern Plains Inc 3707 Irving Boulevard Dallas TX 75247 Telephone 214 631 6400 24 hours...

Page 151: ...d Fairmont WV 26554 Telephone 304 367 0196 FAX 304 367 1r177 Wisconsin DePere Distributor Cummins Great Lakes Inc Corporate Office 875 Lawrence Drive P O Box 5070 DePere WI 54115 5070 Telephone 920 33...

Page 152: ...on New Brunswick E3B 4X2 Canada Telephone 506 451 1929 FAX 506 451 1921 Newfoundland St John s Branch of Montreal Cummins Eastern Canada Inc 22 Clyde Avenue Donovans Industrial Park Mount Pearl Newfou...

Page 153: ...825 2062 FAX 305 825 6702 Regina Branch of Winnipeg Cummins Mid Canada Ltd 110 Kress Street P O Box 98 Regina SK S4P 2Z5 Telephone 306 721 9710 FAX 306 721 2962 Saskatoon Branch of Winnipeg Cummins M...

Page 154: ...4720 Telephone 61 7 4982 4022 Grafton Cummins Engine Company Pty Ltd PO Box 18 South Gratton 2461 New South Wales Australia Location 18 20 lnduna Street South Grafton 2461 Telephone 61 2 6642 3655 He...

Page 155: ...ins Engine Company Pty Ltd Po Box 7339 Garbutt Business Centre QLD4B14 Australia Location 704 710 Ingham Road Townsville OLD 4B14 Telephone 61 7 4774 7733 FAX 61 7 4774 7640 Welshpool Cummins Engine C...

Page 156: ...nrose Telephone 64 9 579 0085 Christchurch Cummins Engine Company Pty Ltd P O Box 16 149 Hornby Christchurch New Zealand Location 35 Parkhouse Road Sockburn Christchurch Telephone 64 3 348 8170 Dunedi...

Page 157: ...C 0 27 31 Au Pul Wan Street P O Box 840 Shatin Fo Tan Shatin NT Hong Kong Telephone B52 2606 5678 Fax 852 2691 1641 2687 3552 Country Covered I I Hong Kong Macau I Beijing Regional Office China Cummin...

Page 158: ...one 52 5 254 382213783 3622 MailinglShipping Address Gonzalez de Castilla Inc P O Box 1391 4605 Modern Lane Modern Industrial Park Laredo TX 78040 Telephone 512 722 5207 Country Covered Moscow Regiona...

Page 159: ...o Torre La Primera Oficina 5 D Av Francisco de Miranda Chacao Caracas 1060 Mailing Address Cummins Engine Company M 227 cIa Jet Cargo International PO Box 020010 Miami FL 33102 0010 U S A Telephone 5B...

Page 160: ...ipment 8 Engineering Co Ltd G P O Box 2 39 Dhaka 1000 Bangladesh Location 56 Dilkusha Commercial Area 2nd FloorlEastern Block Telephone 880 2 234357 234060 BARBADOS Miami Office in U S A Cummins South...

Page 161: ...n Telephone 34 91 3672000 3672404 CAPE VERDE See ECV Portugal CENTRAL AFRICAN REPUBLIC See NorthlWest Africa Regional Office Daventry CEYLON See Sri Lanka CHAD See NorthlWestlEast and Central Af rica...

Page 162: ...3 93 93 Telephone Service Shop 506 26 00 76 CUBA Miami Office in U S A Cummins Southeastern Power Inc 9900 NW 77 Court Hialeah Gardens FL 33016 Telephone 305 821 4200 CYPRUS Nicosia Alexander Dimitrio...

Page 163: ...trial Park 825 Tiyan Parkway Barrigada Guam 96921 Telephone 671 632 5160 GUATEMALA Guatemala City Maquinaria y Equipos S A P O Box 2304 Guatemala City Guatemala Location Carretera Amatillan Km 12 zona...

Page 164: ...an I P T Alltrak 1978 Telephone 962 6 621867 621884 P O Box 64 KBYL Jakarta Salatan 12330 Indonesia KENYA Location I J1 R S C Veteran No 4 Nairobi Bintaro Rernpoa Werrat Company Limited Telephone 62 2...

Page 165: ...anca Soberma Groupe Auto Hall Societe Soberma Chemin Ain Borja Quartier Beausite Ain Sebaa Casablanca Morocco Telephone 212 22 66 66 40 43 Fax 212 22 66 66 45 46 MOZAMBIQUE See Southern Africa Regiona...

Page 166: ...Gross Gerau RUSSIA See Moscow Regional Office Moscow RWANDA Brussels Office in Belgium Bia SA Rameistraat 123 8 3090 Overijse Belgium Telephone 32 2 6892811 ST WCIA Miami Office in U S A Cummins South...

Page 167: ...Zone Industrielle CNPPME Telephone 228 27 23 95 TONGA ISLAND OF See South Pacific Regional Office Melbourne TRINIDAD and TOBAGO Miami Office in U S A Cummins Southeastern Power Inc 9900 N W 77 Court H...

Page 168: ...Excessive TS 22 Engine Noise Excessive Combustion Knocks TS 24 Engine Power Output Low TS 25 Engine Runs Rough at Idle TS 28 Engine Runs Rough or Misfires TS 29 Engine Speed Surges at Low or High Idle...

Page 169: ...repair beyond that which is outlined and for symptoms not listed in this section Before beginning any troubleshooting refer to General Safety Instructions in Section i of this manual Follow the sugges...

Page 170: ...zed Repair Facility Replace the air compressor air cleaner if installed Check the air intake piping Check engine air intake restriction if the air compres sor inlet is plumbed to the vehicle or equip...

Page 171: ...ls and check the air system for leaks with spring brakes applied and released Check for leaks from the air compressor gaskets and the air system hoses fittings tanks and valves Refer to the OEM servic...

Page 172: ...o the air tanks OK Ice buildup in the air system components OK Contact a Cummins Authorized Repair Facility Check for carbon buildup Replace the air compressor discharge line and cylinder head assembl...

Page 173: ...acility Verify the correct lubricating oil drain interval Refer to Section 2 Replace the air compressor air cleaner if installed Check the air intake piping Check engine a r intake restriction if the...

Page 174: ...Pumping Continuously Correction I Air system leaks I I OK I Contact a Cummins Authorized Repair Facility I I I I I I I I I I I I I Block the vehicle wheels and check the air system for leaks with spr...

Page 175: ...Correction Air system leaks Block the vehicle wheels and check the air system for leaks with spring brakes applied and released Check for leaks from the air compressor gaskets and the air system hoses...

Page 176: ...blown fuses broken wires or loose connections OK Vehicle gauge is malfunctioning OK Contact a Cummins Authorized Repair Facility Tighten the pulley Refer to OEM service manual Check the condition of...

Page 177: ..._o_n_o_f_t_h_e_b_a_t_te_r_ie_s_ _R_e_p_l_a __ Batteries have failed the batteries if necessary Refer to the OEM service manual OK Check the voltage regulator Replace the voltage regulator if necessary...

Page 178: ...leaking OK I Cylinder head gasket is leaking I OK I Contact a Cummins Authorized Repair Facility I I I I I I I I I Drain and flush the cooling system Fill with correct mixture of antifreeze and water...

Page 179: ...manual I I Inspect the engine for coolant leaking from hoses draincocks water manifold jumper tubes expansion and pipe plugs fittings radiator core air compressor and cylinder head gaskets lubricatin...

Page 180: ...low specifi cation OK Continued Inspect the charge air cooler air conditioner condenser and radiator fins Clean if neces sary Refer to Section 4 and the OEM service manual Open the cold weather radiat...

Page 181: ...t or not in align ment OK Vehicle cooling system is not adequate OK Contact a Cummins Authorized Repair Facility I Correction I Inspect the radiator fins Clean and repair the fins as necessary Refer t...

Page 182: ...ect is malfunctioning or has low pressure rating OK Cooling system hose is collapsed restricted or leaking OK Coolant temperature gauge is malfunctioning OK Charge air cooler fins radiator fins or air...

Page 183: ...tioning OK Contact a Cummins Authorized Repair Facility Test the gauge and the sensor Repair or replace if necessary Refer to OEM service manual I I Check the winterfront shutters and under the hood a...

Page 184: ...n OK Fuel supply line or passage restriction between the fuel pump and the injectors OK Charge air cooler is restricted or leaking OK Continued Refer to Section 1 Operating Instructions Fill the suppl...

Page 185: ...quality is poor OK Contact a Cummins Authorized Repair Facility Correction Check for loose or damaged piping connec tions and missing pipe plugs Check the turbocharger and exhaust manifold mounting Re...

Page 186: ...the supply tank Refer to the OEM service manual Check for correct operation of the cold weather starting aid Refer to Cold Weather Starting Aids in Section 1 Refer to the manufacturer s instructions C...

Page 187: ...ilters for leaks Check the fuel lines to the supply tanks Refer to the OEM service manual Check the overflow valve Replace if neces sary Refer to the OEM service manual Inspect the fuel transfer pump...

Page 188: ...al Check for loose wires and verify that the fuel shutoff valve is functioning Check to be sure manual shutoff lever is in the run position Refer to the OEM service manual Isolate the OEM engine prote...

Page 189: ...xhaust Smoke Continued Cause Fuel pump overflow valve is malfunctioning OK Throttle linkage misadjusted or damaged OK Contact a Cummins Authorized Repair Facility I Correction I Check or replace the r...

Page 190: ...excessive OK Continued Check the fan drive belt Refer to Section 3 Refer to the Lubricating Oil Specifications in Section V Inspect the vibration damper Refer to Section 7 Check for loose or damaged...

Page 191: ...ntact a Cummins Authorized Repair Facility I I I I I I I I I Check the winterfront shutters and under the hood air Use under the hood intake air in cold weather Refer to Cold Weather Operation Bulleti...

Page 192: ...wer decreases above recommended altitude Refer to the Engine Data Sheet for specifications I I Check the fuel pump throttle linkage adjust ment Refer to the OEM service manual I Check or replace shuto...

Page 193: ...malfunctioning I OK I Air in the fuel system I OK I Vehicle parasitics are excessive I OK I Continued I Check the flow through the filter to locate the source of the restriction Refer to the OEM servi...

Page 194: ...d or leaking OK Lubricating oil level is above specification OK Contact a Cummins Authorized Repair Facility I Correction I Inspect the charge air cooler for air restrictions or leaks Refer to Section...

Page 195: ...rs I OK Engine mounts are worn damaged or not correct I OK I Fuel grade is not correct for the application or the fuel quality is poor I OK I Contact a Cummins Authorized Repair Facility I I Check and...

Page 196: ...filters as necessary Vent air from the system Refer to Section 5 I I I Check the fuel supply line or passage for sharp bends or restriction I Operate the engine from a tank of high quality fuel Refer...

Page 197: ...e fuel pump and the injectors I OK I Fuel grade is not correct for the application or the fuel quality is poor I OK I Contact a Cummins Authorized Repair Facility I I I I I I I Adjust the idle speed R...

Page 198: ...o the OEM service manual I Check for air in the fuel system Tighten or replace the fuel connections fuel lines fuel tank standpipe and fuel filters as necessary Vent air from the system Refer to Secti...

Page 199: ...e restriction between the fuel pump and the injectors I OK Fuel grade is not correct for the application or the fuel quality is poor I OK I Contact a Cummins Authorized Repair Facility I I I Check and...

Page 200: ...bearing worn or damaged OK Contact a Cummins Authorized Repair Facility Refer to the Engine Runs Rough or Misfires sym ptorn tree I I Check the fan hub alternator freon compres sor and hydraulic pump...

Page 201: ...eiving voltage OK Continued Increase air pressure with an external air source Refer to the OEM service manual Disengage engine driven units Check the oil level Verify the dipstick calibra tion and oil...

Page 202: ...Air Starter Continued Cause Starting motor is malfunctioning or starting motor is not correct OK Contact a Cummins Authorized Repair Facility I Correction I Check the starting motor operation Compare...

Page 203: ...functioning OK Starter solenoid is not receiving voltage OK Engine driven units are engaged OK Lubricating oil level is above specification OK Continued Check the battery cables and connections Check...

Page 204: ...ngine fan rpm by downshifting Check throttle linkage adjustment Refer to the OEM service manual Compare the tachometer reading with a handheld tachometer or an electronic service tool reading Calibrat...

Page 205: ...e OK Correction Inspect the fuel transfer pump Replace if necessary Refer to Section A Check the vehicle brakes for dragging transmission malfunction cooling fan operation cycle time and engine driven...

Page 206: ...tioning Check to be sure manual shutoff lever is in the run position Refer to the OEM service manual Inspect the air intake ducts Locate and isolate the source of the fumes Make repairs as needed Refe...

Page 207: ...intake and exhaust systems for loose or damaged piping connections and or missing pipe plugs Check turbocharger and exhaust manifold mounting Refer to the OEM service manual I I I Monitor the turbocha...

Page 208: ...el consumption I OK I Lubricating oil level is above specification I OK I Contact a Cummins Authorized Repair Facility I I I Check the hubometer and odometer calibra tions Calibrate or replace the hub...

Page 209: ...is contaminated OK I Contact a Cummins Authorized Repair Facility I I I I I I I I I I I I Low oil and coolant temperatures can be caused by long idle time greater than 10 minutes Shut off the engine r...

Page 210: ...eal is leaking OK Contact a Cummins Authorized Repair Facility I Check the air intake system for restriction Refer to the OEM service manual I Remove the turbocharger drain line and check for restrict...

Page 211: ...uipped OK Continued Inspect the charge air cooler air conditioner condenser and radiator fins Clean if neces sary Refer to Section 4 and the OEM service manual Open the cold weather radiator cover or...

Page 212: ..._g_in_e __ p_o_w e r o u tP u t is I O W f L__ _ _fe_ _re_t _ _th_e __ E_n_g_in_e __ p_o_w_e_r_O __ ut_P_u_t_L_O_W __S_y_m_p_ __ OK Contact a Cummins Authorized Repair Facility Check for loose or dama...

Page 213: ...ating oil into the air system OK Contact a Cummins Authorized Repair Facility Check and clean the crankcase breather and vent tube Refer to Section 3 I I Change the oil and filters Refer to Section 4...

Page 214: ...ted I OK I Contact a Cummins Authorized Repair Facility I I I I I I I I I Change the oil and filters Refer to the Lubri cating Oil Sludge in the Crankcase Excessive symptom tree Change the oil and fil...

Page 215: ...n and the oil pan capacity Fill the system to the specified level Refer to Section 3 I I Change the oil and filters Refer to Section 4 Use the oil recommended in Section V I I Check the lubricating oi...

Page 216: ..._p_e_r_a_tu_r_e __ Below Normal symptom tree OK Coolant temperature is below specification OK Lubricating oil does not meet specifications for operating conditions OK Lubricating oil pressure switch g...

Page 217: ...r to the Engine Data Sheet I I Change the oil and tilters Refer to Section 4 Use the oil recommended in Section V Check for a missing dipstick rain caps or oil fill caps Change the oil Refer to the OE...

Page 218: ...not meet specifications for operating conditions OK Contact a Cummins Authorized Repair Facility Check the bulk oil supply Drain the oil and replace with noncontaminated oil Replace the oil filter s R...

Page 219: ...ooler is restricted or leaking I OK I Contact a Cummins Authorized Repair Facility I I I I I I I I I I Check the air intake system for restriction Clean or replace the air filter and inlet piping as n...

Page 220: ...g temperature refer to the Coolant Temperature Below Normal symptom tree I I Check the winterfront shutters and under the hood air Use under the hood intake air in cold weather Refer to Cold Weather O...

Page 221: ...line is restricted OK Turbocharger oil supply line loose or leaking OK Contact a Cummins Authorized Repair Facility I Review the engine operating instructions Refer to Section 1 I Remove the intake a...

Page 222: ...I I I I I I Cummins Fleetquardv Specifications V 2 General Information V 2 I Fuel Filters V 3 Lubricating Oil Filter V 3 Drive Belt Tension V 11 Tension Chart V 11 Electrical System V 2 Batteries Spe...

Page 223: ...able Return Line Restriction 518 mm Hg 20 4 in Hg Lubricating Oil System Specifications Oil Pressure At Low Idle minimum allowable _ 69 kPa 10 psig At Rated Speed minimum allowable _ 207 kPa 130 psig...

Page 224: ...Cranking Amperes 1250 625 Reserve Capacity Minutes 1 360 180 Reserve Capacity Minutes 1 360 180 Cold Cranking Amperes 1875 900 1 The number of plates within a given battery size determines reserve cap...

Page 225: ...n optimum engine performance At operating temperatures below DOC 32 F acceptable performance can be obtained by using blends of No 20 and No 10 The viscosity of the fuel must be kept above 1 3 cSt at...

Page 226: ...supplier is responsible for meeting the performance service specification represented with its product General Information Midrange engines with 1999 U S A certification will have 500 hour maximum oil...

Page 227: ...drain interval to use for an application Coolant Recommendations and Specifications Fully Formulated Coolantl Antifreeze Cummins Engine Company Inc recommends using either a 50 50 mixture of high qua...

Page 228: ...s and excessive levels of chlorides and sulfates cause cooling system corrosion Cummins Engine Company Inc recommends using Fleetquard Compleat It is available in both glycol forms ethylene and propyl...

Page 229: ...n V Maintenance Specifications Do not use a floating ball hydrometer Use of a floating ball hydrometer can give an incorrect reading Coolant Recommendations and Specifications Page V 7 I I I I I I I I...

Page 230: ...for all Cummins engines Other brands can be used if they provide adequate engine protection and do not cause seal or gasket degradation or corrosion fouling SeA Concentration The recommended concentra...

Page 231: ...rvals Total Cooling System Ca Initial Charge 8 10 000 km 6000 mil 250 pacity Hours or 3 Months 30 to 57 liters 8 to 15 gal WF 2074 WF 2070 Notes I I I I I I A Consult the vehicle equipment manufacture...

Page 232: ...g additives in the cooling system The use of sealing additives will Build up in coolant low flow areas Clog coolant filters Plug radiator and oil cooler Possibly damage water pump seal Cooling System...

Page 233: ...ers A belt is considered used if it has been in service for ten minutes or longer If used belt tension is less than the minimum value tighten the belt to the maximum used belt value Engine Component T...

Page 234: ...Item Description Sealing Method 1 Pipe plugs 2 Gaskets 3 Cups plugs Precoated Teflon or pipe sealer No sealant required Loctite 277 or Cummins sealant Part Number 3375068 Lubriplate 105 Loctite 277 o...

Page 235: ...e following examples indicate how capscrews are identified I Metric M8 1 25 X 25 u s Customary 5116 X 18 X 1 112 I 5 Major thread diameter in millimeter s_j Distance betw ee n Ihrsads in millimelBrll...

Page 236: ...st Iron Aluminum Cast Iron Aluminum mm N m ft Ib N m ft Ib N m ft Ib N m ft Ib N m ft Ib N m ft Ib 6 9 5 7 4 13 10 7 4 14 9 7 4 7 14 9 11 7 18 14 11 7 23 18 11 7 8 23 17 18 14 33 25 18 14 40 29 18 14...

Page 237: ...2 30 22 16 12 5 16 24 23 17 19 14 33 24 19 14 3 8 16 40 30 25 20 55 40 25 20 3 8 24 40 30 35 25 60 45 35 25 7 16 14 60 45 45 35 90 65 45 35 7 16 20 65 50 55 40 95 70 55 40 1 2 13 95 70 75 55 130 95 75...

Page 238: ...Any implied warranties applicable to Consumer Products in the United States terminate concurrently with the expiration of the express warranties applicable to the product In the United States some sta...

Page 239: ...r oil For power units and fire pumps package units this warranty applies to accessories except for clutches and filters supplied by Cummins which bear the name of another company Except for power unit...

Page 240: ...ts in materials or workmanship are not covered by this warranty Cummins is not responsible for failures or damage resulting from what Cummins determines to be abuse or neglect including but not limite...

Page 241: ...es are made to all Owners in the chain of distribution and Coverage continues to all subsequent Owners until the end of the periods of Coverage Cummins Responsibilities DURING THE BASE ENGINE WARRANTY...

Page 242: ...t are covered for six months from the date of delivery of the Engine to the first user or the date the Engine is first leased rented or loaned or from when the Engine has been operated for 50 hours wh...

Page 243: ...e repaired or replaced by Cummins Coverage This emission control system warranty applies only to the following B5 9 OSB OSC OS9 and CB 3 emission control parts Fuel Pump Static Timing Delivery Valve I...

Page 244: ...e repairs may be performed by any available repair location using any replacement parts Cummins will reimburse the Owner for expenses including diagnosis not to exceed the manufacturer s suggested ret...

Page 245: ...RESSEE I I CUMMINS INC MAIL CODE 41302 BOX 3005 COLUMBUS IN 47202 3005 I 1 1 11 1 1 111 1 11 1 1 1 1111 1 11 11 I NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES Do not use this form to order addi...

Page 246: ...ciently cover the subject Are subjects in the Index specific enough to locate in the manual Are the important points sufficiently emphasized Are the illustrations easy to understand Does the text supp...

Page 247: ...Heat Sleeves Hydraulic and Power Steering Pumps ln Line Connectors I I I I I I I I I I Index Page X 1 Oil Heaters Prelubrication Systems Radiators Throttle AsSemblies Torque Converters Coolant Fllter...

Page 248: ...ory Sleps A 14 Remove _ _ A 15 Lubricating Oil Recommendations and Specltications __ V 3 General Information V 4 New Engine Break in Oiis V 3 lubricating Oil System V t Specifications _ _ __ _ V 1 Lub...

Page 249: ...bration Excessive Engme Will Not Crank or Cranks Slowly Air Starter Engine Will Not Crank or Cranks Slowly Electric Starter Engine Will Not Reach Rated Speed RPM Engine Will Not Shut Off Exhaust Smoke...

Page 250: ...aner Dumps C Fan Alternator Belts C Battery Connections Electrolyte C Tire Pressure and Surface C Wheel Lug Nuts C Hoses Oil Air Intake etc C Automatic Shutdown System C Air Cleaner System C Compresso...

Page 251: ...R Feed Pump Strainer Cleaning C Valve Clearance Check C Ughts running brake turn CBT Pintle Eye Bolts CBT Brakes C C Brake linkage C Emergency stop T Running gear linkage G Safety valve C Running gea...

Page 252: ...radually relieved by operating the manual blowdown valve Suitable personal protective equipment should be worn Ensure that maintenance personnel are adequately trained competent and have read the Main...

Page 253: ...terior of the filter housing and remove the spin on element Inspection Inspect the oil filter head to be sure the gasket was removed with the oil filter element Clean the gasket seal area on the oil f...

Page 254: ...ichever cames first The airciaooer precleaner dumpe shwld be cleaned as indicated in the MAINTENANCE CHART more frequenUy in dusty operating conditions I Removal I I CAUTION Navel remove and replace e...

Page 255: ...een drained it must be re filled with new oil before it is put into operation I ENGINE LUBRICATING OIL I The engine oil and oil filter element should be changed at the engine manufacturer s recommende...

Page 256: ...air compressor service Preferred 350 psi 23 C to 5Z0C IRXHPtIOS 10 Fto 125 F Alternate IRXHP405 ISO Viscosity Grade 68 Group 3 or 5 wi1h rust and oxidation inhibitors designed for air eemprss sor ser...

Page 257: ...e service valve is fully open Refer to the GENERAL INFORMATION section of this manual I I Adjust the service valve on the outside of the machine to maintain normal operating discharge pressure without...

Page 258: ...ING TYPICAL RECTANGULAR TORQUE PATTERN CAPSCREW Q OR NUT THREAD SIZE AND 6 PITCH 0 0 2 TYPICAL SQUARE TORQUE Nm FT LBF Nm FT LBF PATTERN 1 4 20 11 8 16 12 5 16 18 24 17 33 25 CD 3 8 16 42 31 59 44 0 0...

Page 259: ...200 148 234 173 313 231 TYPICAL CIRCULAR TORQUE M16X2 226 166 365 270 PATTERN M20 X 2 5 441 326 610 450 713 526 NOMINAL DESIGN TORQUE PROPERTY GRADE 8 8 HEAD MARKING PROPERTY GRADE 10 9 HEAD MARKING...

Page 260: ...Check for any obstruction inside the cowl Check the thermostat and replace if necessary I Blocked radiator Relay failed Faulty stop solenoid I Engine stops while In service or Is reluctant to start Lo...

Page 261: ...to SPEED AND PRESSURE RE GULATION AD JUSTMENT In the MAINTENANCE sec tion oftl lls manual I Defective by pass Check the operation valve of the element and replace if necessary Recirculation of Move t...

Page 262: ...t serial number for assis tance with these special parts I I DESCRIPTION The parts breakdown illustrates and lists the various assemblies subassemblies and detailed parts which make up this particular...

Page 263: ...R AND COOLER MOUNTING RADIATOR AND COOLERS PIPING FUEL TANK ASSEMBLY FUEL TANK PIPING AIR INTAKE COMPLETE SEPARATOR TANK ASSEMBLY SEPARATOR TANK PIPING MINIMUM PRESSURE CHECK VALVE ASSEMBLY SERVICE PI...

Page 264: ...I I I I I I I I I I I I I I I I I I I GENERAL ARRANGEMENT RIGHT SIDE CURB SIDE REAR l _ FRONT MANUALP J DRA W1NONO TEIRFV 22330252 1A 11103 A LEFT SIDE STREET SIDE _...

Page 265: ...453 7 NUT X 22193718 2 FENDER G 35272558 6 SCREW Y 22159859 BAIL LI FTING H 36734879 ACTUATOR BRAKE Z 36763670 2 SCREW J 22247191 DRAWBAR A1 22182307 1 PLATE LIFTING K 35375963 4 SCREW A2 96700901 4 S...

Page 266: ...623 2 COVER ACCESS B 22231674 2 BELL YPAN FRONT OUTSIDE C 22231641 BELL YPAN AIR END D 22231682 BELL YPAN RIGHT MIDDLE E 22231633 BELL YPAN ENGINE F 22231690 BELL YPAN LEFT MIDDLE G 22231724 BELL YPAN...

Page 267: ...95923314 L 36870061 M 95935235 36870111 OTY DESCRIPTION ITEM BASE JACK 1 BOLT 1 NUT LOCK DROP LEG AND SLEEVE PIN PULL 1 CLIP TUBE INNER 1 BEARING THRUST 1 TUBE OUTER WASHER 1 NUT LOCK CRANK ASSEMBLY B...

Page 268: ...OTY DESCRIPTION _ _ A 35373026 2 DAMPER B 35373083 2 S HOOK 35373091 CHAIN C 35373042 LEVER ASSEMBLY D 35373059 SEAL WEATHER E 35373067 LOCK RIGHT 35373075 LOCK LEFT F 35373117 CYLINDER MASTER 353764...

Page 269: ...MBLY N 35356302 3 CLIP HOSE C 36894699 1 TUBE ASSEM6L Y P 37001252 3 CLAMP TUBE D 36867489 2 TUBE ASSEMBLY E 36867273 1 TUBE ASSEMBLY F 35356328 3 TEE G 35356369 1 HOSE ASSEMBLY H 35356401 2 TUBE ASSE...

Page 270: ...WASHER F 95928867 4 PIN COTTER G 96701743 4 NUT H 35602846 1 BRACKET J FURNISHED WITH CABLE K 95935086 NUT L 35357151 4 PIN M 35603182 ROD LINK N 35118728 NUT P 35603208 CLEVIS Q 35857382 LEVER R 3684...

Page 271: ...R E 96739958 12 SCREW R 35326966 2 HANGER REAR F 95935003 12 WASHER S 22193015 2 AXLE WITH ELEC BRAKE G 35315340 4 SCREW 22161343 AXLE HYDRAULIC FRONT H 35326958 2 HANGER FRONT 22161350 AXLE HYDRAULIC...

Page 272: ...5 4 STEM VALVE M 35316884 4 RACE BEARING C 35318757 4 WHEEL N 35361898 24 STUD HUB D 22253041 4 TIRE P 35316876 4 BEARING INNER WHEEL E 35379387 4 COVER RUBBER Q 35316868 4 SEAL HUB F 35379395 4 COVER...

Page 273: ...51 KIT LEFT BRAKE CYLINDER 36867885 1 KIT RIGHT BRAKE CYLINDER E 36895779 1 KIT LEFT SHOE AND LINING 36895787 1 KIT RIGHT SHOE AND LINING F 35393834 1 PLATE LEFT BACKING ASSEMBLY 35393842 1 PLATE RIGH...

Page 274: ...QTY DESCRIPTION _ _ _ _ A 35356872 10 NUT B 35356864 10 WASHER C 36895795 2 KIT BRAKE SPRING D 36867851 1 KIT LEFT BRAKE CYLINDER 36867885 KIT RIGHT BRAKE CYLINDER E 36895779 KIT LEFT SHOE AND LINING...

Page 275: ...CREW AND SPRING D 36895811 2 KIT MAGNET E 36895829 1 KIT LEFT ACTUATING LEVER 36895837 1 KIT RIGHT ACTUATING LEVER F 36895803 2 KIT SHOE AND LINING G 35393859 1 PLATE LEFT BACKING ASSEMBLY 35393867 1...

Page 276: ...044 4 35367051 4 K 36893634 8 L 36788081 4 M 36787968 4 22312169 1 lU M W I J DRA MNO Nt o TE I R V 2233 252 50 11103 A l_ B L___ D 0 1 __ c DESCRIPTION ITEM CPN OTY DESCRIPTION LIGHT LICENSE PLATE SC...

Page 277: ...36881886 UANUAl _NQ DAAW1NONO OATE Rl_V 0 I CD C OTY DESCRIPTION ITEM 1 1 BELLYPAN MIDDLE FUEL TANK BELL YPAN AIR END BELL YPAN MIDDLE FRAME WAGON WHEEL BELL YPAN FRONT BELL YPAN DISCHARGE SCREW PLATE...

Page 278: ...C 22391809 1 EYE PINTLE 0 22391817 2 SCREW E 22391825 4 WASHER F 22391775 SHAFT TOW BAR G 22391858 2 CAP GREASE FITTING H 22391767 2 FITTING GREASE J 22391783 WASHER K 22391791 1 NUT LOCK L 22391759 1...

Page 279: ...392294 BEAM FRONT AXLE H 22392120 2 FRONT HUB ASSEMBLY 22391726 1 FRONT AXLE ASSEMBLY J 22392161 2 BEARING INNER INCLUDES ITEMS A l P T Y A 1 K 22392179 2 SEAL 22391734 1 TRACK ROD ASSEMBLY L 22392286...

Page 280: ...203 10 STUD WHEEL A2 22392104 16 WASHER H 22392575 2 DRUM REAR BRAKE A3 22392088 4 SPRING BASE LOWER j 22392179 2 SEAL A4 22392302 4 SPRING LEAF K 22392161 2 BEARING INNER A5 22392336 4 SCREW L 223926...

Page 281: ...91973 RACHET BRAKE U 22392054 3 SCREW F 22391999 CABLE BRAKE V 22392047 3 WASHER G 22392021 NUT W 22392062 3 NUT H 22392039 1 YOKE X 22391965 1 BOX PINTLE J 22391858 2 CAP GREASE FITTING Y 22391957 1...

Page 282: ...NZE D 22392476 3 PIN E 22392468 3 PIN COTTER F 22392492 1 LEVER G 22392039 3 YOKE H 22392450 3 WASHER J 22392021 6 NUT K 22392534 2 ROD L 22392526 2 NUT ADAPTER M 22392062 2 NUT N 22392518 2 HOOK SAFE...

Page 283: ...6730395 4 SCREW H 22186241 BRACKET ENGINE J 35302835 MOUNT RUBBER K 95923363 NUT L 22134969 6C8 3 CU HP 675 W CU XP 7500 W CU 22134951 6C8 3 CU HP 750D W CU XP 825D W CU 9 235 22177737 ENGINE OIL FILT...

Page 284: ...466859 1 F 35252451 2 G 95935029 2 H 35307818 2 j 35144492 2 _ DESCRIPTION SCREW BEARING ROD END NUT BRACKET CYLINDER MOUNTING CYLINDER AIR SCREW ITEM CPN SPACER SCREW NUT K 22276554 LEVER AIR CYLINDE...

Page 285: ...35132166 1 C 35357961 1 D 35602812 E 95930301 1 F 35279025 4 G 35103506 1 H 35112911 35357052 ELBOW TUBING VALVE AND BRACKET ASSEMBLY ATOMIZER BUSHING TO PORT ON ENGINE INTAKE MANIFOLD SCREW CLAMP BA...

Page 286: ...8474 H 22207120 J 35857036 K 35127653 L 95935037 M 22289995 N 35279025 P 36881886 OTY DESCRIPTION ITEM CPN u t M W _ p o DRA MNC I DATE I REV 22330252 10 11 03 A 2 4 1 2 PIPE EXHAUST CLAMP SEAL CLAMP...

Page 287: ...6734515 1 N 35272558 6 96700901 2 P 35358274 4 Q 22283758 1 R 96701495 4 UANUAl_ NO ORAWlNO IV DATE I RLV 22330252 lOA 8103 A NUT MOUNT RUBBER BRACKET AIR END MOUNTING WASHER BOLT COUPLING AIR END ENG...

Page 288: ...O RING L 36798346 GUARD BOTTOM 36798361 GUARD TOP ITEM QTY CPN M N P Q R S T U 1 DESCRIPTION 36846442 35593508 96716162 36851459 96706254 SET SHIM SEAL SHAFT 14 SCREW HOUSING GEAR CASE SCREW 35255819...

Page 289: ...2 SCREW E 96712179 8 SCREW F 95938205 1 PLUG G 39330626 14MM ORIFICE H 95939856 1 PLUG J 95938205 3 PLUG K 95939856 1 PLUG L 95938221 1 PLUG M 95938205 2 PLUG N 95023073 2 a RING P 22219687 2 PLA TE C...

Page 290: ...022141 G 39253984 H 35295336 J 95938213 K 96706262 L 95938965 M 39890553 N 95656260 r J DRAWlI JOO TEIRFV 2l3J0252 13 11103A 0 QTY DESCRIPTION ITEM _ CPN QTY DESCRIPTION _ _ _ SPACER RING I SNAP BEARI...

Page 291: ...86 G 95023388 H 39436977 t l ANUALNO DRAWING NO OATE REV 22330252 14 11103 A L_______ J B 0 _ QTY DESCRIPTION ITEM CPN 2 SHIM 4 BEARING TAPER ROLLER 6 SCREW 4 SHIM 6 SHIM 4 SHIM 10 SCREW 2 COVER REAR...

Page 292: ...35328269 S 35591171 T 35328236 U 35331578 V 36897148 W 35331586 MAN JAl NO ORAWlNO A TF I REV 22330252 15 11103 A QTY DESCRIPTION ITEM CPN 1 SPRING LARGE SPRING SMALL PISTON WASHER DIAPHRAGM SCREW X 3...

Page 293: ...2203608 K 22202477 L 22155870 M 22202501 N 22202493 36895746 35279025 BAFFLE FAN 1 SHROUD FAN 2 SUPPORT COOLER 3 PLATE COVER 1 SUPPORT BOTTOM COOLER 3 PLATE COVER 1 SUPPORT LEFT COOLER 1 GUARD FAN 8 S...

Page 294: ...4427 1 4 CLAMP USE 1 ON BIG END AND 1 ITEM W ON SMALL END H TO TOP OF ENGINE j 22206122 HOSE LOWER RAD_ A4 35286327 1 HOSE K 35222017 4 CLAMP HOSE A5 35287556 1 PLUG L TO THERMOSTAT HOUSING A6 9594457...

Page 295: ...4443676 22201388 54443700 54443668 54443692 _ c El _ _ 0 0 OTY DESCRIPTION ITEM CPN OTY DESCRIPTION MANUAl fI J_ DRAWlNOp DAr IREV 22330252 18 11103 A TANK FUEL GASKET FLANGE FILL GASKET FUELSENDER FL...

Page 296: ...VENT HOSE ASSEMBLY SCREW CLAMP CONNECTOR E 35322395 2 SILENCER F 35283068 2 ELBOW G TO RETURN AT FUEL PUMP H 95264776 J 35285600 K 35310598 L 35283308 M 35283118 CLAMP HOSE 88 INCHES FITTING BARBED H...

Page 297: ...TY G 36867786 2 ELEMENT PRIMARY H 36867778 2 EJECTOR DUST j 35119858 CLAMP K 35112333 1 HOSE HUMP L 22283238 1 TUBE M 35117605 1 ELBOW RUBBER N 35116094 4 CLAMP P 36866242 2 AIR FILTER ASSEMBLY Q 2228...

Page 298: ...T 36898492 U 36898500 tr I UlUIiU_M RA Wt tGNO OATE R V 22330252 21 11103 A 1 JI N f f t Cci T J 0 1 0 J i T I 0 r 1 6 10 QTY DESCRIPTION DESCRIPTION ITEM CPN OTY FLANGE SPLIT HOSE DISCHARGE O RING SC...

Page 299: ...330252 22 11103 A 1 1 CONNECTOR W 35309210 TEE X 35581792 VALVE SOLENOID y 95934279 TEE Z 22217848 CONNECTOR A1 36794147 REGULATOR XP UNITS A2 35329309 REGULATOR HP UNITS A3 95953956 REG 9 BAR UNITS A...

Page 300: ...5 VALVE PISTON E 35367374 a RING F 35367366 SPRING LARGE G 22218432 CAP VALVE H 22217848 MINIMUM PRESSURE CHECK VALVE ASSEMBLY 22218622 CHECK VALVE KIT INCLUDES ITEMS B C E F I I I I I I I I I I I I I...

Page 301: ...M CPN OTY DESCRIPTION A 35602473 VALVE BALL B 95944674 1 ELBOW C 35192178 1 CLAMP SADDLE 0 95097291 NIPPLE E 22223846 1 PIPE SERVICE F 36786127 1 ELBOW G 22217848 1 VALVE MINIMUM PRESSURE I I I I I I...

Page 302: ...5309210 1 ELBOW F 95944708 1 TEE G 95934279 NIPPLE H 35581792 1 VALVE BALL J 35284082 1 CONNECTOR K 36840841 VALVE SOLENOID L 35282953 HOSE ASSEMBLY M 35290147 1 CONNECTOR N TO INSTRUMENT PANEL PRESSU...

Page 303: ...283068 E 35287929 1 TEE T 36867554 1 F 35322346 1 ORIFICE 156 U 36840460 1 G 95944575 2 NIPPLE V 35282961 H 35284082 1 CONNECTOR W 36841658 J 95954293 CROSS X 35290147 K 95940748 1 BUSHING L 35279934...

Page 304: ...79777 1 E 35114057 3 F 22214779 G 36785277 1 H 95469052 1 j 35228212 K 95953956 L 36794147 1 M 36840411 N 35329309 COOLER OIL TUBE ASSEMBLY TUBE ASSEMBLY ELBOW CLAMP TUBE ASSEMBLY CLAMP SADDLE UNION H...

Page 305: ...1 ELBOW B 39476973 1 ELBOW J 39911284 1 TUBE ASSEMBLY C 95365094 1 ELBOW K 95959730 1 ELBOW 0 35322494 HOSE ASSEMBLY L 35279827 1 ELBOW E 95469052 1 UNION M 39911292 1 TUBE F 22214779 1 TUBE ASSEMBLY...

Page 306: ...032 35388040 1 ITEM CPN OTY DESCRIPTION ELEMENT FILTER ELBOW HEAD OIL FILTER RELEIF VALVE KIT SPRING BALL PLUNGER THERMOST AT WITH O RINGS O RING KIT E 22213037 1 BRACKET F TO BOTTOM OF SEPARATOR TANK...

Page 307: ...22298350 1 INSTRUMENT PANEL ASSEMBLY C 36898096 6 SCREW D 36898104 6 NUT E 36845725 1 HINGE F 95942637 8 NUT G 22299077 1 PANEL MODULEtNSTRUMENT H 36771434 MODULE 7 LIGHT DIAGNOSTICS J 36775484 4 NUT...

Page 308: ...L C 22054175 METER HOUR 22054159 2 NUT PLASTIC 0 22054092 SWITCH WARM UP E 22054068 SWITCH ETHER F 22134118 KNOB ASSEMBLY G 22127385 SWITCH START H 35306687 ELBOW J 95935599 COUPLING K 36891216 GA GE...

Page 309: ...2368687 C 36845733 D 35273366 E 95935037 F 35603349 G 35327303 H 35327311 j 95923314 K 95934998 L 22297865 92368687 UANUAl NO W1NG fC TE I REV 22330252 32 11 03 A DOOR INSTRUMENT PANEL SCREW HINGE NUT...

Page 310: ...STRAP B 96719869 SCREW TO ENGINE BLOCK C 22252811 1 TRAY BOTTOM BATTERY D 35279025 11 SCREW E 36895746 7 NUTSERT F 36793545 2 BATTERY G 22253892 SPACER BATTERY H 22252829 1 TRAY TOP J 22254981 1 BRAC...

Page 311: ...7818 1 PANEL LEFT REAR A1 22244255 2 PANEL STEER ONLY G 92912419 2 HINGE DOOR A2 35337328 8 STUD H 22202048 1 PANEL FRONT END A3 36881886 8 NUT J 35310622 3 PLUGS HOLE A4 36844355 4 SPRING GAS K 22202...

Page 312: ...8 RIVET Z 22198451 2 RAIL TOP SIDE F 22197826 1 PANEL LEFT REAR A1 22244636 2 PANEL STEER ONLY G 92912419 2 HINGE DOOR A2 35337328 8 STUD H 22202055 1 PANEL FRONT END A3 36881886 8 NUT J 35310622 3 P...

Page 313: ...746 35279025 36797652 H 22336184 t IANUA l P ORAW1t Kl NO ATE I REV 22330252 35 11 OJ A OTY OTY DESCRIPTION DESCRIPTION CPN 1 BAFFLE FRONT AIR INTAKE 1 BAFFLE LEFT FRONT AIR INTAKE 15 STRAP FOAM RETEN...

Page 314: ...AM TOP FOAM INST PANEL A6 22252399 FOAM RIGHT SIDE FOAM DOOR A7 22252209 1 FOAM RIGHT DOOR FOAM LEFT DOOR A8 22252381 FOAM RIGHT SIDE ITEM CPN A 22305544 B 22306062 C 22305536 D 22252274 E 22252282 F...

Page 315: ...298343 1 FALL OFF UNIT DECAL G 54629902 1 3 PART WARNING DECAL H 54568787 IMPROPER OPERATION DECAL J 22056378 OPERATING INSTRUCTIONS DECAL K 54699400 1 LIFTING POINT DECAL L 54568779 2 ROTATING FAN DE...

Page 316: ...ANEAL DECAL GALVANEAL OPTION B 54640024 GENUINE PARTS DECAL C 22298343 FALL OFF UNIT DECAL D 54568761 HOT PRESSURIZED FLUID DECAL E 22383319 OIL LEVEL DECAL F 54604970 OIL FILL PLUG DECAL G 54568795 H...

Page 317: ...RT1 ENGINE OIL PRESSURE SWITCH 36843423 S15 ENGINE OIL PRESSURE SWITCH 36757581 S4 ENGINE COOLANT TEMP SWITCH 35327691 S5 ENGINE OIL PRESSURE SENDER 36870608 RP1 ENGINE TEMP SENDER 35604180 RT2 COIL...

Page 318: ...BRACKET C 35279025 2 SCREW D 22298558 1 HEATER ENGINE BLOCK E 22298566 1 PLUG THERMOSTAT F 36874675 1 HEATER OIL PAN G 36920338 HEATER BATTERY H 36920346 HEATER BATTERY 22298533 COLD START ASSEMBLY IN...

Page 319: ...PN OTY DESCRIPTION A 92530047 1 VALVE BALL B 95944674 1 ELBOW C 35192178 CLAMP SADDLE D 22208334 ADAPTOR E 22223846 PIPE SERVICE F 36786127 ELBOW G 22217848 VALVE MINIMUM PRESSURE I I I I I I I I I I...

Page 320: ...3519 3 NIPPLE C 22224232 MANIFOLD SERVICE AIR D 35279025 1 SCREW E 35602473 1 VALVE BALL F 95097291 1 NIPPLE G 95944674 ELBOW H 35192178 1 CLAMP SADDLE J 22354815 PIPE SERVICE K 36786127 1 ELBOW L 222...

Page 321: ...22224232 MANIFOLD SERVICE AIR D 35279025 SCREW E 92530047 VALVE BALL F 22208334 ADAPTOR G 95944674 1 ELBOW H 35192178 1 CLAMP SADDLE J 22354815 1 PIPE SERVICE K 36786127 ELBOW L 22217848 VALVE MINIMUM...

Page 322: ...OSE C 35326578 1 HOSE 22 INCHES D 35326560 ADAPTER E 95953949 1 BUSHING F 35287747 1 FITTING BULKHEAD G 35301506 1 ELBOW H 35376110 HOSE ASSEMBLY J 35294735 1 ELBOW K 36777399 1 VALVE BALL L 35321173...

Page 323: ...ITEM CPN OTY DESCRIPTION A TO OIL TEMP BY PASS VALVE B XXXXXXXX TEE HSRG ONLY 35295880 CONNECTOR ALL UNITS EXCEPT HSRG C 36881936 HOSE ASSEMBLY D 35294735 ELBOW E 36777399 VALVE BALL F 22138515 1 BRAC...

Page 324: ...SCRIPTION A 35287937 1 ELBOW B 35283506 1 HOSE ASSEMBLY C 35287044 1 ELBOW D 36777399 VALVE BALL E 22138515 BRACKET CENTRAL DRAINS F 35608694 CAP G 35321173 FITTING BULKHEAD UAM JA l NO DRAWlNO DATE I...

Page 325: ...K _ J y J 0 MAHIJAt NO DRAWiNO DATE I REV 22330252 50 1U 3 A __ __ ITEM CPN OTY DESCRIPTION ITEM CPN OTY DESCRIPTION A 95947487 BUSHING B 35294735 2 ELBOW C 35323682 HOSE ASSEMBLY D 36777399 VALVE BAL...

Page 326: ...5287044 G 36777399 H 35321173 J 22138515 K 35608694 CONNECTOR ELBOW HOSE ASSEMBLY FITTING BULKHEAD HOSE ASSEMBLY ELBOW VALVE BALL FITTING BULKHEAD BRACKET CENTRAL DRAINS CAP 1 3 1 1 1 1 MANUAl NO ORAW...

Page 327: ...I I I I I I LIFT POSITION SECURE POSITION ITEM CPN OTY DESCRIPTION ITEM CPN OTY DESCRIPTION A 35279025 1 SCREW B 36848224 1 PIN C 36763670 2 SCREW 0 22183685 1 EYE SECURE LIFT E 96702741 2 NUT UANUA l...

Page 328: ...I I I I u IT rr a QOO 0 0 ____ 3 UJ a STARTER RELAY A 1 K I C B 2 5 IT c STARTER MOTOR 81 __L__L__ POS r r __ c _ GND W156 BRN_12 z a cc t t WI29 BLU_16 ro K7 BYPASS RELAY El1 f n z a a 8 a r S7 DISC...

Page 329: ...S2 t 21 J SEP TK SAFETY VALVE TEMP SW 117 PNK I 13 S3 21_CS AIREND DISCH TEMP SW J S4 ENGINE _ OIL PRESS SW r J i S5 L J W 95 ENGINE COOLANT I TEMP SW I _ _ J PNK WHT 16 r PN WHT 1 J i WI S BRN_ I W...

Page 330: ...ter Temp l W14 BRN_16 i ros _ EG8 _I HOURMETER W21 BRN_16 BYPASS iQTART OFF SI KEYSWITCH 1 z a o 8 a TACHOMETER I 1 s OIl a co WI9 BRN_16 ETHER INJECT S10 SWITCH L 2 3 0 HEATERS SIt ______2 o y__ _ __...

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