Form MHD56332 Edition 1
3
Table 3: Maintenance Interval Chart
Normal Application
The following work can be completed by owner maintenance personnel
System Air Filter
Inspect system air filter every 45 days or 125 hours.
Grease Fittings
Lubricate grease fittings every 180 days or 500 hours.
Gearbox Oil Level
Check oil level in gearbox every 180 days or 500 hours. Replace oil yearly.
It is recommended that the following work be completed by an Ingersoll-Rand trained service technician.
Standard Components
1 Year or
1,000 hrs
2 years or
2,000 hrs
3 years or
3,000 hrs
4 years or
4,000 hrs
5 years or
5,000 hrs
6 years or
6,000 hrs
8 years or
8,000 hrs
Inspect Motor
X
X
X
Inspect Manual Band Brake
X
X
X
X
X
X
X
Inspect Disc Brake
X
Inspect Gearbox
X
Replace Winch Anchor Bolts
X
Inspect Control Valve
X
X
X
Inspect Drum, Housings and Main Frames
X
X
X
Line Speed Monitor and Overspeed Alarm
X
X
X
X
Limit Switches
X
X
X
X
X
X
X
Automatic Band Brake *
X
X
X
X
Heavy Application
The following work can be completed by owner maintenance personnel
System Air Filter
Inspect system air filter every 30 days or 100 hours.
Grease Fittings
Lubricate grease fittings every 90 days or 250 hours.
Gearbox Oil Level
Check oil level in gearbox every 180 days or 500 hours. Replace oil yearly.
It is recommended that the following work be completed by an Ingersoll-Rand trained service technician.
Standard Components
1 Year or
1,000 hrs
2 years or
2,000 hrs
3 years or
3,000 hrs
4 years or
4,000 hrs
5 years or
5,000 hrs
6 years or
6,000 hrs
Inspect Motor
X
X
Inspect Manual Band Brake
X
X
X
X
X
X
Inspect Disc Brake
X
Inspect Gearbox
X
Replace Winch Anchor Bolts
X
Inspect Control Valve
X
Inspect Drum, Housings and Main Frames
X
X
Line Speed Monitor and Overspeed Alarm
X
X
X
Limit Switches
X
X
X
X
X
X
Automatic Band Brake *
X
X
X
Severe Application
The following work can be completed by owner maintenance personnel
System Air Filter
Inspect system air filter every 30 days or 100 hours.
Grease Fittings
Lubricate grease fittings every 90 days or 250 hours.
Gearbox Oil Level
Check oil level in gearbox every 90 days or 250 hours. Replace oil yearly.
Drum Band Brake
Check drum band brake adjustment every 90 days or 250 hours.
It is recommended that the following work be completed by an Ingersoll-Rand trained service technician.
Standard Components
1 Year or
1,000 hrs
2 years or
2,000 hrs
3 years or
3,000 hrs
4 years or
4,000 hrs
5 years or
5,000 hrs
6 years or
6,000 hrs
8 years or
8,000 hrs
Inspect Motor
X
X
X
X
Inspect Manual Band Brake
X
X
X
X
X
X
X
Inspect Disc Brake
X
X
Inspect Gearbox
X
X
Replace Winch Anchor Bolts
X
X
Inspect Control Valve
X
X
X
X
Inspect Drum, Housings and Main Frames
X
X
X
X
Line Speed Monitor and Overspeed Alarm
X
X
X
X
Limit Switches
X
X
X
X
X
X
X
Automatic Band Brake *
X
X
X
X
Note:
Hours are for actual winch drum rotation. Perform an annual winch load test for all applications.
* Do not disassemble band brake air cylinder unless brake operation or visual inspection indicates a requirement.
Recommend complete general overhaul.
