background image

TORQUE CHART

Standard Coarse Thread Torque

Size

SAE Grade 5

SAE Grade 8

Dry

Lubricated

PTFE

Dry

Lubricated

PTFE

1/4-20

8-10

6-7

4

12-14

9-10

5-6

5/16-18

17-20

13-15

8-9

25-28

18-21

11-13

3/8-16

31-35

23-26

14-16

44-49

33-37

20-22

7/16-14

49-56

37-42

22-25

70-79

52-59

31-36

1/2-13

75-85

57-64

34-38

106-121

80-90

48-54

9/16-12

109-123

82-92

49-55

154-174

115-130

69-78

5/8-11

150-170

113-128

68-77

212-240

159-180

95-108

3/4-10

267-302

200-227

120-136

376-426

282-320

169-192

7/8-9

429-487

322-365

193-219

606-687

455-515

273-309

1-8

644-729

483-547

290-328

909-1030

681-772

409-463

1 1/8-7

794-900

596-675

357-405

1288-1460

966-1095

580-657

1 1/4-7

1121-1270

840-952

504-571

1817-2059

1363-1545

818-927

Standard Fine Thread Torque

Size

SAE Grade 5

SAE Grade 8

Dry

Lubricated

PTFE

Dry

Lubricated

PTFE

1/4-20

10-11

7-8

4-5

14-15

10-12

6-7

5/16-24

19-22

14-16

9-10

27-31

20-23

12-14

3/8-24

35-40

26-30

16-18

49-56

37-42

22-25

7/16-20

55-63

41-47

25-28

78-88

58-66

35-40

1/2-20

85-96

64-72

38-43

120-136

90-102

54-61

9/16-18

121-137

91-103

55-62

171-194

128-146

77-87

5/8-18

170-193

127-144

76-87

240-272

180-204

108-122

3/4-16

297-337

223-253

134-152

420-476

315-357

189-214

7/8-14

474-537

355-403

213-242

669-758

502-568

301-341

1-12

704-798

528-599

317-359

995-1127

746-845

448-507

1 1/8-12

1023-1159

767-869

460-572

1444-1637

1083-1227

650-736

1 1/4-12

1425-1615

1069-1211

641-727

2012-2280

1509-1710

905-1026

Metric Coarse Thread Torque

Size

Class 8.8 / 9.8

Class 10.9

Dry

Lubricated

PTFE

Dry

Lubricated

PTFE

M6x1

9-10

6-7

4

11-12

8-9

5-6

M8x1.25

21-23

16-18

9-11

26-30

20-22

12-13

M10x1.5

41-47

31-35

19-21

53-60

39-45

24-27

M12x1.75

71-81

54-61

32-36

91-103

68-77

41-46

M14x2

115-130

86-98

52-59

147-166

110-125

66-75

M16x2

165-187

124-140

74-84

227-257

170-193

102-116

M20x2.5

321-364

241-273

144-164

443-502

332-376

199-226

M22x2.5

439-497

329-373

197-224

605-686

454-514

272-309

M24x3

556-630

417-473

250-284

767-869

575-652

345-391

M30x3.5

1103-1250

827-938

496-563

1521-1724

1141-1293

685-776

Metric Fine Thread Torque

Size

Class 8.8 / 9.8

Class 10.9

Dry

Lubricated

PTFE

Dry

Lubricated

PTFE

M8x1

22-25

17-19

10-11

28-32

21-24

13-14

M10x1.25

44-49

33-37

20-22

56-63

42-47

25-28

M12x1.25

78-89

59-67

35-40

100-113

75-85

45-51

M14x1.5

125-141

93-106

56-64

159-180

119-135

72-81

M16x1.5

176-200

132-150

79-90

243-276

183-207

110-124

M18x1.5

257-291

193-219

116-131

355-402

266-302

160-181

M20x1.5

358-406

268-304

161-183

494-559

370-420

222-252

M22x1.5

484-548

363-411

218-247

667-756

500-567

300-340

M24x2

609-690

456-517

274-310

839-951

630-713

378-428

M30x2

1227-1390

920-1043

552-626

1692-1918

1269-1438

761-863

Notes:

1. Definitions:

DRY: Cadmium plate, zinc plate, and oiled fasteners.

LUBRICATED: Molysulfide paste, carnaba wax, molysulfide grease and

copper-based anti-seize coated fasteners.

PTFE: 2% minimum PTFE coated fasteners.

2. All torque values foot-pounds unless noted.

3. SAE grade 5 equivalent to ASTM A325 Type 2 and ASTM A449.

4. SAE grade 8 equivalent to ASTM A354 Grade BD, ASTM A490 Type 1.

5. If mixing fasteners use lowest torque value.

6. Torque values 75 to 85% of fastener proof load ref.

16

Form MHD56401 Edition 3

Summary of Contents for FA10i

Page 1: ...Product Maintenance Information FORCE 5i Air Winch Model FA10i Dwg MHP2947 Save These Instructions R Form MHD56401 Edition 3 October 2013 45878600 2013 Ingersoll Rand...

Page 2: ...perating section as accomplished during previous inspections If the actual diameter of the wire rope has decreased more than 1 64 inch 0 4 mm a thorough examination of the wire rope should be conducte...

Page 3: ...re Wet Moderate Temperature Fluctuations Wet Severe Temperature Fluctuations n Records and Reports Inspection records listing all points requiring periodic inspection should be maintained for all load...

Page 4: ...0 hrs 2 years or 2 000 hrs 3 years or 3 000 hrs 5 years or 5 000 hrs 6 years or 6 000 hrs 8 years or 8 000 hrs 10 years or 10 000 hrs Inspect Motor X X X Inspect Manual Band Brake X X X X X X X Inspec...

Page 5: ...butor or the factory for technical assistance COMPONENT CONDITION CORRECTIVE ACTION NOTES Pass Fail Repair Replace Uprights and Siderails Drum Band Brake 125 Load Test Drum Locking Pin Disc Brake 125...

Page 6: ...ressureatwinchinletisatleast90psig 6 3bar 630kPa atratedvolume Clean air line filter Air leak Check hose and fitting connections Inspect hose s for breaks Tighten fittings and repair or replace hoses...

Page 7: ...ake optional feature Refer to Dwg MHP0627 1 Release wire rope tension on drum 2 Rotate handwheel 104 counterclockwise to release brake bands 3 Loosen nut 120 and turn adjustment screw 127 to provide 1...

Page 8: ...sassembly on page 8 a Remove panels 805 and 807 one section at a time by removing locknuts 804 and crossbars 806 b Remove capscrews 197 and washers 117 securing lifting lugs 194 to uprights c Remove c...

Page 9: ...from seal bracket 939 Remove seal bracket from valve housing 917 Remove and discard O rings 941 and 942 2 Remove capscrews 721 washers 902 exhaust flange 955 and exhaust adapter 723 Remove and discar...

Page 10: ...2 Remove capscrews 97 and washers 96 that secure limit switch assembly to upright 84 3 Store limit switch assembly in a clean dry area until winch reassembly n Cleaning Inspection and Repair n Cleani...

Page 11: ...ngs 703 on plunger 702 2 Insert plunger 702 with O rings in valve housing 917 3 Replace grommet 701 in cap 700 4 Install and tighten cap 700 flush to valve housing 5 Replace piston 712 if it appears d...

Page 12: ...and push down 25 Insert planetary support assembly into ring gear 409 26 Lubricateandinstallnew O ring 408 intogrooveinsupport 405 Applyabead of Loctite 515 sealant to mating surface 27 Align support...

Page 13: ...ure Refer to Dwg MHP0627 1 Clamp top of brake bands 128 together with a C clamp 2 Slide this assembly over drum 96 3 Install capscrews 124 washers 123 and nuts 115 through bottom blocks on brake bands...

Page 14: ...ecure frames 801 802 803 and 810 to uprights 42 and 184 with capscrews 408 and washers 306 2 Secure lifting lugs 194 to uprights with capscrews 197 and washers 117 3 Installpanels 805 and 807 oneatati...

Page 15: ...equipped g Check foundation mounting fasteners are secure h Install winch guard n Load Test Prior to initial use all extensively repaired winches shall be load tested by or under the direction of an...

Page 16: ...ass 10 9 Dry Lubricated PTFE Dry Lubricated PTFE M6x1 9 10 6 7 4 11 12 8 9 5 6 M8x1 25 21 23 16 18 9 11 26 30 20 22 12 13 M10x1 5 41 47 31 35 19 21 53 60 39 45 24 27 M12x1 75 71 81 54 61 32 36 91 103...

Page 17: ...SERVICE NOTES Form MHD56401 Edition 3 17...

Page 18: ...SERVICE NOTES 18 Form MHD56401 Edition 3...

Page 19: ...SERVICE NOTES Form MHD56401 Edition 3 19...

Page 20: ...R www ingersollrandproducts com...

Reviews: