Ingersoll-Rand Doosan C185WKUB-T2 Export Page 4 Operation & Maintenance Manual Download | Manualshive

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Summary of Contents for Doosan C185WKUB-T2 Export

Page 1: ...ine OPERATION MAINTENANCE COMPRESSOR MODEL C185WKUB T2 Export E04 MANUAL Doosan purchased Bobcat Company from Ingersoll Rand Company in 2007 Any reference to Ingersoll Rand Company or use of trademark...

Page 2: ...2...

Page 3: ...WORD 1 3 DRAWBAR NOTICE 1 7 SAFETY 1 9 Safety Precautions 1 10 NOISE EMISSION 3 21 GENERAL DATA 4 23 OPERATION 5 27 Before Towing 5 28 Towing 5 29 Disconnect 5 30 Before Starting 5 31 Starting 5 32 St...

Page 4: ...1 2 TABLE OF CONTENTS Manual Name TITLE PAGE...

Page 5: ...Book 46555713 1 28 2011 Rev B 3 Foreword...

Page 6: ...ossible be of a type approved by Portable Power clearly rated for a pressure at least equal to the machine maximum allowable working pressure compatible with the compressor lubricant coolant accompani...

Page 7: ...ervice and maintenance items on a special preventive maintenance schedule for each machine It is very important that the minimum service and maintenance requirements explained in this manual be perfor...

Page 8: ...Operating Maintenance Manual Foreword 6 Book 46555713 1 28 2011 Rev B Always use Genuine Replacement Parts...

Page 9: ...Book 46555713 1 28 2011 Rev B 7 DRAWBAR NOTICE...

Page 10: ...compressor toolbox 2 Open box and remove the bag containing hardware safety chains and assembly instructions 3 Using the jack raise the front of the unit so that the legs are approximately 1 above th...

Page 11: ...Book 46555713 1 28 2011 Rev B 9 Safety...

Page 12: ...any work on the unit ensure that all pressure is vented from the system and that the machine cannot be started accidentally Ensure that the machine is operating at the rated pressure and that the rat...

Page 13: ...before performing any service This machine produces loud noise with doors open or service valve vented Extended exposure to loud noise can cause hearing loss Always wear hearing protection when doors...

Page 14: ...ped air will flow back into the compressor system from devices or systems downstream of the machine unless the service valve is closed Install a check valve at the machine service valve to prevent rev...

Page 15: ...Safety Operating Maintenance Manual Book 46555713 1 28 2011 Rev B 13...

Page 16: ...Operating Maintenance Manual Safety 14 Book 46555713 1 28 2011 Rev B...

Page 17: ...Safety Operating Maintenance Manual Book 46555713 1 28 2011 Rev B 15...

Page 18: ...pervisor DANGER DANGER Red Background indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING Orange Background indicates a potentially...

Page 19: ...Safety Operating Maintenance Manual Book 46555713 1 28 2011 Rev B 17...

Page 20: ...Operating Maintenance Manual Safety 18 Book 46555713 1 28 2011 Rev B...

Page 21: ...heading DANGER WARNING or CAUTION Decal part numbers are on the bottom of each decal and are also listed in the compressor s parts manual Submit orders for Safety Decals to the Statesville Parts Serv...

Page 22: ...Operating Maintenance Manual Safety 20 Book 46555713 1 28 2011 Rev B...

Page 23: ...Book 46555713 1 28 2011 Rev B 21 NOISE EMISSION...

Page 24: ...exhaust system or parts thereof b the air intake system or parts thereof c enclosure or parts thereof 4 Removal of any of the following a fan shroud b vibration mounts c sound absorption material 5 O...

Page 25: ...Book 46555713 1 28 2011 Rev B 23 Section 4 GENERAL DATA...

Page 26: ...imum 65 mph 105 km hr UNIT MEASUREMENTS WEIGHT Overall Length 11 0 5 2 meters Overall Height 4 9 feet 2 3 meters Overall Width 5 6 feet 2 6 meters Track Width 4 5 feet 2 1 meters Weight with fuel 2077...

Page 27: ...er Description Compressor Oil Filter Element 23279078 Compressor Oil Separator Element 22436331 Air Cleaner Element Compressor primary 35393685 Air Cleaner Element Engine primary 35393685 Air Cleaner...

Page 28: ...Operating Maintenance Manual GENERAL DATA 26 Book 46555713 1 28 2011 Rev B...

Page 29: ...Book 46555713 1 28 2011 Rev B 27 OPERATION...

Page 30: ...rking brake and chock the tires of the tow vehicle Stand to the side and ensure pin is FULLY inserted secure in tube of jack Crank jack to seat pintle eye or coupler onto hitch Latch and lock hitch Cr...

Page 31: ...be closed to maintain a cooling air path and to avoid recirculation hot air Towing WARNING Failure to follow these instructions CAN cause severe injury or death Disconnect Engage tow vehicle parking...

Page 32: ...ovides full air pressure at the service outlet 4 Power Switch Rotate to ON position to activate system prior to Starting Rotate OFF to stop engine Before Starting Open service valve s to ensure pressu...

Page 33: ...This machine produces loud noise with doors open Extended exposure to loud noise can cause hearing loss Wear hearing protection when doors or valve s are open Close all doors to maintain a cooling ai...

Page 34: ...f each battery Then connect one end of the other cable to the negative terminal of the booster battery and the other end to the engine block Not to the negative terminal of the weak battery Stopping N...

Page 35: ...slowly bleed air from the hose Do not disconnect hoses until all pressure has been vented NOTICE Do NOT use ETHER Machine has shutdown and sensors as follows Low Engine oil pressure in the engine Hig...

Page 36: ...nel making certain the button does not pop back out The unit should speed up and then unload and drop back to IDLE With the unit unloaded turn the adjusting screw on the pressure regulator clockwise u...

Page 37: ...OPERATION Operating Maintenance Manual Book 46555713 1 28 2011 Rev B 35...

Page 38: ...Operating Maintenance Manual OPERATION 36 Book 46555713 1 28 2011 Rev B...

Page 39: ...Book 46555713 1 28 2011 Rev B 37 MAINTENANCE...

Page 40: ...of the components in these units require periodic servicing to provide maximum output and performance Servicing may consist of pre operation and post operation procedures to be performed by the operat...

Page 41: ...ps and flange joints are tight Make sure the pre cleaner dirt dump is pointed within 30 of down Gauges The instruments or gauges are essential for safety maximum productivity and long service life of...

Page 42: ...ound loose a more thorough inspection must be made Take corrective action Table 1 Radiator NOTICE The use of water alone in this engine can result in major engine failure Refer to engine section for c...

Page 43: ...gs are push in design Features are as follows Pulling on the tubing will cause the inner sleeve to withdraw and compress thus tightening the connection The tubing can be withdrawn only while holding t...

Page 44: ...for leaks before placing unit back into service Compressor Oil Cooler The compressor lubricating and cooling oil is cooled by means of the fin and tube type oil cooler located beside the radiator The...

Page 45: ...m pressurized air system Open service valve at end of machine Ensure pressure is relieved with BOTH Discharge air pressure gauge reads zero 0 No air discharging from service valve Remove plug near bot...

Page 46: ...is operational 4 Run unit at rated operating pressure for 30 to 40 minutes to permit element to clear itself Exterior Finish Care This unit was painted and heat cured at the factory with a high qualit...

Page 47: ...to achieve Allow the texture coat to flash for 20 minutes or until dry to touch 10 Apply any of Duponts Topcoat Finishes such as Imron or Centari according to the label instructions NOTE To re topcoa...

Page 48: ...ctions Electrolyte C Tire Pressure and Surface C Wheel Lug Nuts C Hoses oil air intake etc C Automatic Shutdown System Test C Air Cleaner System Visual C Compressor Oil Cooler Exterior C CLEAN Engine...

Page 49: ...Book 46555713 1 28 2011 Rev B 47 LUBRICATION...

Page 50: ...to operator s manual warranty section for details or contact your Portable Power representative Design Operating Pressure Ambient Temperature Specification 100 psi to 300 psi 100F to 1250F 230 C to 5...

Page 51: ...Book 46555713 1 28 2011 Rev B 49 Troubleshooting...

Page 52: ...has been done 4 If the compressor will still operate is it safe to continue operating it to make further checks B Do The Simplest Things First Most troubles are simple and easily corrected For exampl...

Page 53: ...for Short Engine Malfunctioning Contact Service Technician Airend Malfunctioning Contact Service Technician Cause Corrective Action Out of Fuel Add CLEAN diesel Fuel Clogged Fuel Filters Service filt...

Page 54: ...e item Wire Shorted Hot Repair short Complaint Corrective Action Dirty Cooler Clean exterior surfaces Low Oil Level Add oil Look for any leaks Clogged Oil Filter Elements Replace elements Change oil O...

Page 55: ...Revision History Rev Level EC Number Comments A B C D E SVC31234 1201 Original Release Modified Model...

Page 56: ...2009 Doosan Infracore International Inc Printed in the USA Doosan Infracore Portable Power 1293 Glenway Drive Statesville N C 28625 www doosanportablepower com...

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