Ingersoll-Rand D1020IN Operator'S Manual Download Page 1

C.C.N.  :  80445471

DATE  :  A

PRIL

 2009

REV.   :  A

MODELS  D340IN, D420IN, D510IN, D680IN, D850IN, 

D1020IN, D1190IN, D1360IN

OPERATORS MANUAL

NON-CYCLING REFRIGERATED DRYER  

200-800 SCFM 

Ensure that the operator reads and understands the decals 

and consults the manuals before maintenance or operation.

Ensure that the Operation and Maintenance manual is not 

removed permanently from the machine.

Ensure that maintenance personnel are adequately trained, 

competent and have read the Maintenance Manuals.

Summary of Contents for D1020IN

Page 1: ...ERATED DRYER 200 800 SCFM Ensure that the operator reads and understands the decals and consults the manuals before maintenance or operation Ensure that the Operation and Maintenance manual is not rem...

Page 2: ...ALARM 9 7 5 3 ADJUSTING SET POINTS 9 7 5 4 ALARMS AND THEIR FUNCTIONS 10 7 5 5 ALERT MESSAGES 10 7 5 6 START MODES 10 7 5 6 1 Manual Mode 10 7 5 6 2 Auto Restart 10 contents page 8 0 INSTALLATION AND...

Page 3: ...ny repairs replacements or adjustments to the Equipment or any costs of labor performed by the Purchaser or others without Company s prior written approval The effects of corrosion erosion and normal...

Page 4: ...y result in minor or moderate injury NOTICE Notice is used to indicate a statement of company policy as the message relates directly or indirectly to the safety of personnel or protection of property...

Page 5: ...INCOMING LINEVOLTAGE 200 240VAC 1PH 50 60HZ BY OTHERS REFERTO UNIT NAMEPLATE FOR POWER REQUIREMENTS 200 240VAC 1 PH 1 2 3 4 5 6 GRN RED WHT G L1 L2 BLK L3 FACTORY WIRING INCOMING LINEVOLTAGE 200 575V...

Page 6: ...ller The Drain Open time and Drain Closed time are accessed by depressing the appropriate button and using the up and down arrows to change the value The Drain Open value is seconds the Drain Closed v...

Page 7: ...LET AIR INLET PRECOOLER REHEATER CONDENSER AIR COOLED COMPRESSOR REFRIG FAN MOTOR PROCESS INSTRUMENTATION DIAGRAM D340IN D680IN 550140 figure 1 BYPASS VALVE HOT GAS LEGEND CONDENSATE DRAIN S REFRIG R4...

Page 8: ...te the following Turning the adjustment screw clockwise raises suction pressure and exchanger temperature Turning the adjustment screw counter clockwise reduces suction pressure and exchanger temperat...

Page 9: ...operating DEGREES F DEGREES C Indicates the temperature units of measure HIGH TEMP ALARM Indicates that the exchanger temperature has risen above the High Temperature Alarm set point LOW TEMP ALARM W...

Page 10: ...d to continuous or long term exposure Note that this alarm will shut down the dryer after a response time delay This alarm will activate the remote alarm contact and reset automatically once the alarm...

Page 11: ...e cabinet 8 2 PIPING AND VALVES Install piping fittings and accessories as required for specific site conditions and requirements Figure 3 indicates a typical piping arrangement for a refrigerated dry...

Page 12: ...rical configurations All customer connections can be made at the terminal connections located in the customer electrical connection box on the rear of the dryer Refer to General Arrangement and approp...

Page 13: ...cur Be especially careful to clean the center brass orifice and the rubber gasket orifice on the orifice cup with a straight pin Reassemble all drain components after the drain has been cleaned and in...

Page 14: ...nd outlet temperatures are the same No power to the dryer Check power supply and fuses circuit breakers High suction pressure Check and clean condenser Refrigerant leak Check suction pressure gauge if...

Page 15: ...pen Open valves Inlet and outlet filters blocked up Change filter elements Outlet pressure substantially lower than inlet pressure System operating temperature is below 32 F Compressor relay contactor...

Page 16: ...16 Non cycling Refrigerated Dryer MODELS D340IN D420IN D510IN D680IN D850IN D1020IN D1190IN D1360IN http air ingersollrand com 11 0 WIRING DIAGRAM...

Page 17: ...ng Refrigerated Dryer 17 MODELS D340IN D420IN D510IN D680IN D850IN D1020IN D1190IN D1360IN http air ingersollrand com WIRING DIAGRAM D850IN D1020IN W COMPUSTAT 208 230 460 575V 3 60 550136 11 0 WIRING...

Page 18: ...cling Refrigerated Dryer MODELS D340IN D420IN D510IN D680IN D850IN D1020IN D1190IN D1360IN http air ingersollrand com WIRING DIAGRAM D1190IN D1360IN W COMPUSTAT 208 230 460 575V 3 60 550137 11 0 WIRIN...

Page 19: ...n cycling Refrigerated Dryer 19 MODELS D340IN D420IN D510IN D680IN D850IN D1020IN D1190IN D1360IN http air ingersollrand com 11 0 WIRING DIAGRAM WIRING DIAGRAM D340INA AIRCOOLED 230 1 60 220 1 50 5501...

Page 20: ...N MODELS CUSTOMER ELECTRICAL CONNECTIONS ACCESS PANEL FILTER LOCATION NOT SHOWN MICROPROCESSOR CONTROL SEE TECHNICAL MANUAL FOR OPERATION DETAILS CONDENSER AIIR DISCHARGE CONDENSER AIR INLET CONDENSER...

Page 21: ...CONTROL SEE TECHNICAL MANUAL FOR OPERATION DETAILS 1 4 O D NYLON DRAIN TUBE CUSTOMER ELECTRICAL CONNECTION BOX CONDENSER AIR DISCHARGE CONDENSER AIR DISCHARGE CONDENSER AIR INLET HOT GAS BYPASS VALVE...

Page 22: ...KVA EXCEPT D340IN 230 1 60 1 23390925 VALVE HOT GAS D340IN D420IN D510IN 1 23390933 VALVE HOT GAS D680IN 1 Models D850IN D1360IN CCN DESCRIPTION QTY UNIT SPARES 1 2 3 38052197 BOARD CONTROL 1 1 1 1 3...

Page 23: ...3 7 11 2 2 5 10 1 1 6 0 5 1 2 D420IN 230 3 60 340 154 3 8 1 59 12 7 3 11 2 4 8 25 1 1 6 1 3 D420IN 575 3 60 340 154 3 8 1 59 5 3 11 2 2 5 10 1 1 6 0 5 1 2 D510IN 460 3 60 375 170 4 0 1 81 8 5 1 11 2...

Page 24: ...overhaul your equipment to factory specifications using only genuine Ingersoll Rand parts A SUBSTITUTE IS NOT A REPLACEMENT Ensure you get peak performance and longevity out of your Ingersoll Rand pro...

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