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INGERSOLL RAND COMPANY LTD

P.O. BOX 151 

y

 ONE ARO CENTER 

y

 BRYAN, OHIO 43506-0151

 (800) 276-4658 

y

 FAX (800) 266-7016 

© 2008 

CCN 15250384

fl uids.ingersollrand.com

OPERATOR’S MANUAL 

PD05X-XXX-XXX-B

 PE05X-XXX-XXX-B

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

RELEASED: 11-10-05
REVISED: 8-27-08
(REV. 04)

1/2" DIAPHRAGM PUMP

1:1 RATIO (METALLIC)

 

 

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

 

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

Refer to Model Description Chart to match the pump material op-

tions.

637427-XX for fl uid section repair (see page 4).
637428 for air section repair (see pages 6 and 8).

PUMP DATA

Models

 . . . . . . . . . . . . . . . . .  see Model Description Chart for “-XXX”

Pump Type

 . . . . . . . . . . . . .  Metallic Air Operated Double Diaphragm

Material

 . . . . . . . . . . . . . . . .  see Model Description Chart

Weight

 . .

 

PX05A-XAS-XXX-B . . . . . . . . . . . .  10.36 lbs (4.70 kgs)

   

  PX05A-XSS-XXX-B . . . . . . . . . . . .  16.57 lbs (7.52 kgs)

   

  PX05R-XAS-XXX-B . . . . . . . . . . . .  8.04 lbs (3.65 kgs)

   

  PX05R-XSS-XXX-B . . . . . . . . . . . .  14.25 lbs (6.46 kgs)

Maximum Air Inlet Pressure

 . . . . . . . . . . .  100 p.s.i.g. (6.9 bar)

Maximum Material Inlet Pressure

 . . . . . .  10 p.s.i.g. (0.69 bar)

Maximum Outlet Pressure

 . . . . . . . . . . . . .  100 p.s.i.g. (6.9 bar)

Air Consumption 

@ 40 p.s.i. . . . . . . . . . . . . .  1 c.f.m. / gallon (approx.)

Maximum Flow Rate (fl ooded inlet)

 . . .  12.0 g.p.m. (45.4 l.p.m.)

Displacement / Cycle @ 100 p.s.i.g.

 . . . .  0.039 gal. (0.15 lit.)

Maximum Particle Size

 . . . . . . . . . . . . . . . .  3/32” dia. (2.4 mm)

Maximum Temperature Limits (diaphragm / ball / seat material)

E.P.R. / EPDM . . . . . . . . . . . . . . . . . . .   -60° to 280° F (-51° to 138° C)
Hytrel® . . . . . . . . . . . . . . . . . . . . . . . . .   -20° to 150° F (-29° to 66° C)
Nitrile . . . . . . . . . . . . . . . . . . . . . . . . . .   10° to 180° F (-12° to 82° C)
Polypropylene. . . . . . . . . . . . . . . . . .   35° to 150° F (2° to 66° C)
Polyurethane . . . . . . . . . . . . . . . . . . .   10° to 150° F (-12° to 66° C)
Santoprene®  . . . . . . . . . . . . . . . . . . .   -40° to 225° F (-40° to 107° C)
Tefl on® PTFE  . . . . . . . . . . . . . . . . . . .   40° to 225° F (4° to 107° C)
Viton® . . . . . . . . . . . . . . . . . . . . . . . . . .   -40° to 350° F (-40° to 177° C)

Dimensional Data

 . . . . . . . . . . . . . . . . . . . . . .  see pages 11 and 12

Noise Level

 @ 70 p.s.i., 60 c.p.m. . . . . . . . . .  75.0 db(A)

c

c

  The pump sound pressure levels published here have been updated to 

an Equivalent Continuous Sound Level (L

Aeq

) to meet the intent of ANSI 

S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.

NOTICE: All possible options are shown in the chart, however, certain 
combinations may not be recommended, consult a representative or 
the factory if you have questions concerning availability.

MODEL DESCRIPTION CHART

P X 05 X - X X S - X X X - B

Center Section Material

A - Aluminum
R - Polypropylene

Fluid Connection

A  -  1/2 - 14 N.P.T.F. - 1
B  -  Rp 1/2 (1/2 - 14 BSP parallel)

Ball Material

A - Santoprene 

T - Tefl on PTFE

C - Hytrel 

U - Polyurethane

G - Nitrile 

V - Viton

S - Stainless steel

Example: Model #PD05A-AAS-SAA-B
Fluid Section Service Kit # 637427-AA

PD05X - XXX - X X X - B

Ball Diaphragm

637427 - X  X

Fluid Cap & Manifold Material

A - Aluminum
S - Stainless steel

Diaphragm Material

A - Santoprene 

T - Tefl on PTFE / Santoprene

C - Hytrel 

U - Polyurethane

G - Nitrile 

V - Viton

Seat Material

F - Aluminum
P - Polypropylene
S  -  316 Stainless steel

Hardware Material

S - Stainless steel

Electronic Interface

D -  None
E - Available

Fluid Section Service Kit Selection

PD05R-XXX-XXX-B

PD05A-XXX-XXX-B

Figure 1

Summary of Contents for ARO PD05 Series

Page 1: ...umTemperature Limits diaphragm ball seat material E P R EPDM 60 to 280 F 51 to 138 C Hytrel 20 to 150 F 29 to 66 C Nitrile 10 to 180 F 12 to 82 C Polypropylene 35 to 150 F 2 to 66 C Polyurethane 10 to...

Page 2: ...nts y y y y y y y y y y y y y y y y y OPERATING AND SAFETY PRECAUTIONS READ UNDERSTAND AND FOLLOWTHIS INFORMATIONTO AVOID INJURY AND PROPERTY DAMAGE Obtain Material Safety Data Sheets on all materials...

Page 3: ...assemble in reverse order Lubricate 1 connecting rod with Lubriplate or equivalent O ring lubricant Connecting rod 1 should be installed using 96571 bullet in cluded in service kit Install 5 washers w...

Page 4: ...C 637427 XC 93465 9 2 H Y325 122 4 B XXG 637427 XG 93465 G 2 B Y325 122 4 B XXT 637427 XT 93111 2 T 93465 2 Sp 93265 4 T XXU 637427 XU 93112 2 U 93119 4 U XXV 637427 XV 93581 3 2 V Y327 122 4 V MANIFO...

Page 5: ...teel fasteners f Apply Loctite 242 to threads Note Lubriplate FML 2 is a white food grade petroleum grease PARTS LIST PX05X XXX XXX B FLUID SECTION FORTHE AIR MO TOR SECTION SEE PAGES 6THRU 9 Figure 2...

Page 6: ...cept 140 valve insert Assemble 140 valve insert and 141 valve plate to 135 valve block NOTE Assemble 140 valve insert with dished side toward 141 valve plate Assemble 141 valve plate with iden tificat...

Page 7: ...wait 10 minutes then re torque to 15 20 in lbs 1 7 2 3 Nm LUBRICATION SEALANTS c Apply Lubriplate FML 2 grease to all O rings U cups and mat ing parts g Apply Loctite 572 to threads Figure 3 134 c 13...

Page 8: ...Assemble 140 valve insert and 141 valve plate to 135 valve block NOTE Assemble 140 valve insert with dished side toward 141 valve plate Assemble 141 valve plate with iden tification dot toward 132 gas...

Page 9: ...tes then re torque to 15 20 in lbs 1 7 2 3 Nm LUBRICATION SEALANTS c Apply Lubriplate FML 2 grease to all O rings U cups and mat ing parts g Apply Loctite 572 to threads 134 c 138 c 139 135 107 171 c...

Page 10: ...Page 10 of 12 PD05X XXX XXX B en TYPICAL CROSS SECTION Figure 5 Models PE05R XXS XXX B Models PE05A XXS XXX B...

Page 11: ...et thread diameter of the pump for proper flow if high viscosity fluids are being pumped Suction hose must be a non collapsing type capable of pulling a high volume Check all joints on the inlet manif...

Page 12: ...3 8 mm J 5 1 2 139 7 mm K 5 16 7 9 mm L 1 1 4 31 8 mm M 3 8 9 5 mm Figure 7 Dimensions shown are for reference only they are displayed in inches and millimeters mm Air Inlet 1 4 18 P T F SAE Short P I...

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