Ingersoll-Rand American Standard 4A7L6018A1000A, Installer'S Manual

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©2017 Ingersoll Rand 11-AC40D1-1E-EN
SAFETY SECTION
IIm mp po orrtta an ntt — This document contains service
information. This is customer property and is to remain
with this unit. Please return to service information pack
upon completion of work.
W WA AR RN NIIN NG G
H HA AZ ZA AR RD DO OU US S V VO OL LT TA AG GE E!!
F Fa aiillu urre e tto o ffo ollllo ow w tth hiiss W Wa arrn niin ng g cco ou ulld d rre essu ulltt iin n
p prro op pe errtty y d da am ma ag ge e,, sse ev ve erre e p pe errsso on na all iin njju urry y,, o orr
d de ea atth h..
D Diisscco on nn ne ecctt a allll e elle eccttrriicc p po ow we err,, iin nccllu ud diin ng g rre em mo otte e
d diisscco on nn ne eccttss b be effo orre e sse errv viicciin ng g.. F Fo ollllo ow w p prro op pe err
llo occkko ou utt//tta ag go ou utt p prro occe ed du urre ess tto o e en nssu urre e tth he e p po ow we err
cca an nn no ott b be e iin na ad dv ve errtte en nttlly y e en ne errg giizze ed d..
W WA AR RN NIIN NG G
R RE EF FR RIIG GE ER RA AN NT T O OIIL L!!
F Fa aiillu urre e tto o ffo ollllo ow w tth hiiss W Wa arrn niin ng g cco ou ulld d rre essu ulltt iin n
p prro op pe errtty y d da am ma ag ge e,, sse ev ve erre e p pe errsso on na all iin njju urry y,, o orr
d de ea atth h..
T Th he esse e u un niittss u usse e R R--4 41 10 0A A rre effrriig ge erra an ntt w wh hiicch h o op pe erra atte ess
a att 5 50 0––7 70 0% % h hiig gh he err p prre essssu urre ess tth ha an n R R--2 22 2.. U Usse e o on nlly y R R--
4 41 10 0A A a ap pp prro ov ve ed d sse errv viicce e e eq qu uiip pm me en ntt.. R Re effrriig ge erra an ntt
ccy ylliin nd de errss a arre e p pa aiin ntte ed d a a “ “R Ro osse e” ” cco ollo orr tto o iin nd diicca atte e
tth he e tty yp pe e o off rre effrriig ge erra an ntt a an nd d m ma ay y cco on ntta aiin n a a “ “d diip p” ”
ttu ub be e tto o a allllo ow w ffo orr cch ha arrg giin ng g o off lliiq qu uiid d rre effrriig ge erra an ntt iin ntto o
tth he e ssy ysstte em m.. A Allll R R--4 41 10 0A A ssy ysstte em mss u usse e a a P PO OE E o oiill tth ha att
rre ea ad diilly y a ab bsso orrb bss m mo oiissttu urre e ffrro om m tth he e a attm mo ossp ph he erre e.. T To o
lliim miitt tth hiiss “ “h hy yd drro osscco op piicc” ” a accttiio on n,, tth he e ssy ysstte em m ssh ho ou ulld d
rre em ma aiin n sse ea alle ed d w wh he en ne ev ve err p po ossssiib blle e.. IIff a a ssy ysstte em m h ha ass
b be ee en n o op pe en n tto o tth he e a attm mo ossp ph he erre e ffo orr m mo orre e tth ha an n 4 4
h ho ou urrss,, tth he e cco om mp prre esssso orr o oiill m mu usstt b be e rre ep plla acce ed d.. N Ne ev ve err
b brre ea akk a a v va accu uu um m w wiitth h a aiirr a an nd d a allw wa ay yss cch ha an ng ge e tth he e
d drriie errss w wh he en n o op pe en niin ng g tth he e ssy ysstte em m ffo orr cco om mp po on ne en ntt
rre ep plla acce em me en ntt.. F Fo orr ssp pe ecciiffiicc h ha an nd dlliin ng g cco on ncce errn nss w wiitth h
R R--4 41 10 0A A a an nd d P PO OE E o oiill,, rre effe erre en ncce e R Re ettrro offiitt B Bu ulllle ettiin n
T TR RN N--A AP PG G0 02 2––E EN N..
C CA AU UT TIIO ON N
H HO OT T S SU UR RF FA AC CE E!!
M Ma ay y cca au usse e m miin no orr tto o sse ev ve erre e b bu urrn niin ng g.. F Fa aiillu urre e tto o
ffo ollllo ow w tth hiiss C Ca au uttiio on n cco ou ulld d rre essu ulltt iin n p prro op pe errtty y
d da am ma ag ge e o orr p pe errsso on na all iin njju urry y..
D Do o n no ott tto ou ucch h tto op p o off cco om mp prre esssso orr..
C CA AU UT TIIO ON N
C CO ON NT TA AIIN NS S R RE EF FR RIIG GE ER RA AN NT T!!
F Fa aiillu urre e tto o ffo ollllo ow w p prro op pe err p prro occe ed du urre ess cca an n rre essu ulltt iin n
p pe errsso on na all iilllln ne essss o orr iin njju urry y o orr sse ev ve erre e e eq qu uiip pm me en ntt
d da am ma ag ge e..
S Sy ysstte em m cco on ntta aiin nss o oiill a an nd d rre effrriig ge erra an ntt u un nd de err h hiig gh h
p prre essssu urre e.. R Re ecco ov ve err rre effrriig ge erra an ntt tto o rre elliie ev ve e p prre essssu urre e
b be effo orre e o op pe en niin ng g ssy ysstte em m..
C CA AU UT TIIO ON N
G GR RO OU UN ND DIIN NG G R RE EQ QU UIIR RE ED D!!
F Fa aiillu urre e tto o iin nssp pe ecctt o orr u usse e p prro op pe err sse errv viicce e tto oo ollss m ma ay y
rre essu ulltt iin n e eq qu uiip pm me en ntt d da am ma ag ge e o orr p pe errsso on na all iin njju urry y..
R Re ecco on nn ne ecctt a allll g grro ou un nd diin ng g d de ev viicce ess.. A Allll p pa arrttss o off tth hiiss
p prro od du ucctt tth ha att a arre e cca ap pa ab blle e o off cco on nd du uccttiin ng g e elle eccttrriicca all
ccu urrrre en ntt a arre e g grro ou un nd de ed d.. IIff g grro ou un nd diin ng g w wiirre ess,, ssccrre ew wss,,
ssttrra ap pss,, cclliip pss,, n nu uttss,, o orr w wa assh he errss u usse ed d tto o cco om mp plle ette e a a
p pa atth h tto o g grro ou un nd d a arre e rre em mo ov ve ed d ffo orr sse errv viicce e,, tth he ey y m mu usstt
b be e rre ettu urrn ne ed d tto o tth he eiirr o orriig giin na all p po ossiittiio on n a an nd d p prro op pe errlly y
ffa asstte en ne ed d..
W WA AR RN NIIN NG G
S SE ER RV VIIC CE E V VA AL LV VE ES S!!
F Fa aiillu urre e tto o ffo ollllo ow w tth hiiss w wa arrn niin ng g w wiillll rre essu ulltt iin n a ab brru up ptt
rre elle ea asse e o off ssy ysstte em m cch ha arrg ge e a an nd d m ma ay y rre essu ulltt iin n
p pe errsso on na all iin njju urry y a an nd d//o orr p prro op pe errtty y d da am ma ag ge e..
E Ex xttrre em me e cca au uttiio on n ssh ho ou ulld d b be e e ex xe errcciisse ed d w wh he en n
o op pe en niin ng g tth he e S Su uccttiio on n a an nd d L Liiq qu uiid d L Liin ne e S Se errv viicce e V Va allv ve e..
T Tu urrn n v va allv ve e sstte em m cco ou un ntte errccllo occkkw wiisse e o on nlly y u un nttiill tth he e
sstte em m cco on ntta accttss tth he e rro olllle ed d e ed dg ge e.. N No o tto orrq qu ue e iiss
rre eq qu uiirre ed d..
W WA AR RN NIIN NG G
B BR RA AZ ZIIN NG G R RE EQ QU UIIR RE ED D — — IIF F U US SIIN NG G
M ME EC CH HA AN NIIC CA AL L C CO ON NN NE EC CT TIIO ON NS S,,
E EN NS SU UR RE E L LE EA AK K T TE ES ST T IIS S N NE EG GA AT TIIV VE E!!
F Fa aiillu urre e tto o iin nssp pe ecctt lliin ne ess o orr u usse e p prro op pe err sse errv viicce e tto oo ollss
m ma ay y rre essu ulltt iin n e eq qu uiip pm me en ntt d da am ma ag ge e o orr p pe errsso on na all
iin njju urry y..
iiff u ussiin ng g e ex xiissttiin ng g rre effrriig ge erra an ntt lliin ne ess m ma akke e cce errtta aiin n tth ha att
a allll jjo oiin nttss a arre e b brra azze ed d,, n no ott sso olld de erre ed d..
W WA AR RN NIIN NG G
W Wa arrn niin ng g!!
T Th hiiss p prro od du ucctt cca an n e ex xp po osse e y yo ou u tto o cch he em miicca allss
iin nccllu ud diin ng g lle ea ad d w wh hiicch h a arre e kkn no ow wn n tto o tth he e S Stta atte e o off
C Ca alliiffo orrn niia a tto o cca au usse e cca an ncce err a an nd d b biirrtth h d de effe eccttss o orr
o otth he err rre ep prro od du uccttiiv ve e h ha arrm m..
F Fo orr m mo orre e iin nffo orrm ma attiio on n g go o tto o w ww ww w..P P6 65 5W Wa arrn niin ng gss..cca a..
g go ov v
IIm mp po orrtta an ntt:: If using other than copper pipe, follow
manufacturer’s installation instructions.
Joints must be brazed or other UL/IMC/
URMC approved joint that meets pressure
requirements.