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For Type 28 Mounted Wheels:

Install one Depressed Center Wheel Spacer (63) on the Arbor 

against the Auto balancer Assembly.

Thread the wheel onto the Arbor.

Using the hex wrench, install the Wheel Retaining Screw (65) 

in the end of the Arbor.

13. Insert a 5” (127 mm) long 3/16” hex wrench into the elongated 

slot in the end of the Dead Handle (70) and into the hex recess in 

the screw head.

14. Position the Handle against the Angle Arbor Housing (43) and 

thread the screw into the Housing. The Handle can be attached 

at either of two positions 180 degrees apart. Select the desired 

position and tighten the screw to 18 ft-lb. (24.4 Nm) torque.

15. Inject approximately 5 cc of 

Ingersoll Rand

 No. 68 Grease into 

each Grease Fitting (44).

For Model 77A25F107, 77A45W109 or 77A60W107:

Install the Lower Arbor Spring Washer (51) onto the Depressed 

Center Wheel Arbor (60). Press the Arbor Lower Bearing (50) onto 

the Depressed Center Wheel Arbor until it contacts the Lower 

Arbor Spring Washer.

NOTICE

If the Bevel Gear (40) is worn or broken, replace both the Bevel 

Gear and the Pinion as they are a matched set and cannot be 

matched with other Pinions.

2.  Grasp the flats of the Depressed Center Wheel Arbor in leather-

covered or copper-covered vise jaws, arbor bearing end up. 

Tighten the Bevel Gear to 8.5 to 11.5 ft-lb (11.5 to 15.5 Nm) 

torque.

a.

b.

c.

1.

3.  Install the Bevel Gear Spacer (49).

4.  Clean the threads on the Arbor; apply a film of thread locking 

compound to the threads. Screw the Bevel Gear Nut (48) onto 

the Arbor and tighten to 8.5 to 11.5 ft-lb (11.5 to 15.5 Nm) torque. 

Remove the Arbor from the vise.

5.  Grasp the Angle Arbor Housing (43) in leather-covered or copper-

covered vise jaws, angle head up. Install the Upper Bearing Spring 

Washer (46) and Upper Arbor Bearing (47).

6.  Add 15-18 cc of Mobilix EPO Grease on Bevel Gear Teeth and 

Angle Arbor Housing.

7.  If replacement of the Mounting Plate Pin (45) is necessary, press a 

new pin into the Angle Arbor Housing.

8.  Install the assembled Depressed Center Wheel Arbor (55) into the 

Angle Arbor Housing.

9.  Place the Sander Arbor Retaining Plate (52) in position on the 

Angle Arbor Housing.

10. Install the Screw Lock Washers (53) and Retaining Plate Screws. 

Tighten to 7.5 to 8 ft-lb (10 to 11 Nm) torque.

11. Install the Pad Mounting Kit Spacers (57) and Sanding Pad 

Assembly (56).

For Model 77A25F107,

 install the Wool Bonnet (58).

12. Using a 3/4” wrench to hold the arbor, install the Pad Mounting 

Kit Nut (57) and tighten securely.

13. Insert a 5” (127 mm) long 3/16” hex wrench into the elongated 

slot in the end of the Dead Handle (70) and into the hex recess in 

the screw head.

14. Position the Handle against the Angle Arbor Housing (43) and 

thread the screw into the Housing. The Handle can be attached 

at either of two positions 180 degrees apart. Select the desired 

position and tighten the screw to 18 ft-lb. (24.4 Nm) torque.

15. Apply approximately 5 cc of 

Ingersoll Rand

 No. 68 Grease into 

each Grease Fitting (44).

Summary of Contents for 77A25F107

Page 1: ...16575128 Edition 2 May 2014 Save These Instructions Air Grinder Sander or Polisher 77A Series Maintenance Information...

Page 2: ...or 77A75P107 Grasp the Angle Arbor Housing 43 in leather covered or copper covered vise jaws angle head up Insert a 5 127 mm long 3 16 hex wrench into the elongated slot in the end of the Dead Handle...

Page 3: ...loosening during operation Before attempting to unscrew the Assembly from the Rotor apply moderate heat from a propane torch to the middle of the rotor body to soften the compound Do not overheat the...

Page 4: ...body making certain the marked end of the Bearing faces toward the Controller or rear of the Grinder Also make certain that the bevelled end of the Spacer faces the Cylinder or front of the 1 2 1 2 3...

Page 5: ...ence thread Apply a light film of oil to the threads before assembly 5 Clean the face of Inlet Bushing 4 and the Inlet Bushing Screen 5 with a suitable cleaning solution and allow to dry Insert the pa...

Page 6: ...Spacer 49 4 Clean the threads on the Arbor apply a film of thread locking compound to the threads Screw the Bevel Gear Nut 48 onto the Arbor and tighten to 8 5 to 11 5 ft lb 11 5 to 15 5 Nm torque Rem...

Page 7: ...broken Bevel Gear or Pinion Check for worn or broken teeth If a replacement is necessary install both the Bevel Gear and Pinion They are a matched set and must not be mismatched Bent Arbor Mount the...

Page 8: ...2014 Ingersoll Rand ingersollrandproducts com...

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