Ingersoll-Rand 4WCC4024A1000A Installer'S Manual Download Page 22

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ntt:: Perform a final unit inspection to be sure

that factory tubing has not shifted during
shipment. Adjust tubing if necessary so
tubes do not rub against each other when
the unit runs. Also be sure that wiring
connections are tight and properly secured.

Does the unit run and operate as described in the
Sequence of Operation section in response to the
room thermostat?

Are the condenser fan and indoor blower operating
correctly with proper rotation and without undue
noise?

Is the compressor operating correctly and has the
system been checked with a charging chart?

Has the voltage and running current been checked
to determine if it is within limits?

Has the thermostat been checked for calibration
and the air discharge grills adjusted to balance the
system?

Has the ductwork been checked for air leaks and
condensation?

Has the furnace manifold pressure been checked
and adjusted if necessary?

Has the heating air temperature rise been checked?

Has the unit been checked for tubing and sheet
metal rattles? Are there any other unusual noises to
be checked?

Are all covers and panels in place and properly
fastened?

Has the owner been instructed on the proper
operation and maintenance of the unit? Be sure to
leave this manual with the owner.

Maintenance

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Some of the periodic maintenance functions of the unit
can be performed by the owner; this includes replacing
the disposable or cleaning the permanent air filters,
cleaning the unit cabinet, cleaning the condenser coil,
and conducting a general unit inspection on a regular
basis.

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When the system is in constant operation, inspect the
filters at least once each month.

If the unit has disposable-type filters, replace them with
new filters of the same type and size. D

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Permanent-type filters can be cleaned by washing them
with a mild detergent and water. Make sure that the
filters are thoroughly dry before reinstalling them in
the unit (or duct system).

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e:: It may be necessary to replace permanent filters

annually if washing fails to clean the filter or if
the filter shows signs of deterioration. Be sure to
use the same type and size as was originally
installed.

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Be sure to keep all vegetation and debris away from the
condenser coil area.

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To keep the unit operating safely and efficiently, the
manufacturer recommends that a qualified service
technician check the entire system at least once each
year or sooner if needed. The service technician should
examine these areas of the unit:

filters (for cleaning or replacement)

motors and drive system components

economizer gaskets (for possible replacement)

safety controls (for mechanical cleaning)

electrical components and wiring (for possible
replacement and connection tightness)

condensate drain (for proper sealing and cleaning)

unit duct connections (to see that they are
physically sound and sealed to the unit casing)

unit mounting support (for structural integrity)

the unit (for obvious unit deterioration)

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Complete the following unit inspections and service
routines at the beginning of each heating season.

Visually inspect the unit to ensure that the airflow
required for combustion and condenser coil is not
obstructed from the unit.

Inspect the control panel wiring to verify that all
electrical connections are tight and that the wire
insulation is intact.

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The 208/230 units are factory set to medium speed.

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Summary of Contents for 4WCC4024A1000A

Page 1: ...unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on the tags stickers and labels that are attached to the equipmen...

Page 2: ...e ec ct tr ri ic ca al l c cu ur rr re en nt t a ar re e g gr ro ou un nd de ed d I If f g gr ro ou un nd di in ng g w wi ir re es s s sc cr re ew ws s s st tr ra ap ps s c cl li ip ps s n nu ut ts s...

Page 3: ...Step 2 Determine Unit Clearances 5 Step 3 Review Location and Recommendation Information 11 Step 4 Unit Installation 12 Step 5 Unit Startup 20 Sequence of Operation 21 Maintenance 22 Important Product...

Page 4: ...t 1 Check for damage after the unit is unloaded Report promptly to the carrier any damage found to the unit Do not drop the unit I Im mp po or rt ta an nt t To prevent damage to the sides and top of t...

Page 5: ...18 EB29D1 1F EN 5 Step 2 Determine Unit Clearances Figure 1 2 3 TON MODELS Note The view labeled Bottom Side represents the base as viewed looking up from underneath the unit...

Page 6: ...43 1 95 204 8 451 171 1 377 406 5 16 0 594 1 23 4 4TCC4036 61 7 136 38 9 86 27 7 61 43 7 96 205 7 453 172 0 379 414 3 16 3 697 6 27 5 4WCC4024 52 9 117 33 3 73 24 1 53 38 3 84 182 3 402 148 6 328 430...

Page 7: ...18 EB29D1 1F EN 7 Figure 3 2 3 TON MODELS S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar ra an nc ce es s...

Page 8: ...N Figure 4 3 5 5 TON MODELS Note The view labeled Bottom Side represents the base as viewed looking up from underneath the unit S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar...

Page 9: ...54 4 120 252 6 557 205 4 453 433 0 17 0 743 3 29 3 4TCC4060 78 0 172 46 3 102 34 9 77 59 0 130 265 8 586 218 6 482 414 0 16 3 635 0 25 0 4WCC4042 64 4 142 47 6 105 39 5 87 49 9 110 248 6 547 9 201 4 4...

Page 10: ...10 18 EB29D1 1F EN Figure 6 3 5 5 TON MODELS S St te ep p 2 2 D De et te er rm mi in ne e U Un ni it t C Cl le ea ar ra an nc ce es s...

Page 11: ...nstruction on converting the supply and return airflow covers to down airflow 3 The field assembled Roof Mounting Curb BAYCURB050A or BAYCURB051A or a field fabricated curb should be in place before t...

Page 12: ...the unit to direct roof water runoff 6 Seal all holes through exterior walls in accordance with local codes 7 Continue with the following installation sections to complete the installation Ductwork F...

Page 13: ...on during lifting Always test lift the unit to determine the exact unit balance and stability before hoisting it to the installation location 4 When the curb and air ducts have been properly installed...

Page 14: ...nce with local codes 11 Access and service clearances for the unit must be given careful consideration when locating the duct entrance openings Figures 1 to 6 provide unit dimensions 12 Continue with...

Page 15: ...repared by the manufacturer in order to provide detail regarding job layout only This drawing is not intended to be used as a basis to construct build or modify the item depicted in the drawing The ma...

Page 16: ...port Center Support required on all frame applications Angle Iron Frame Table 5 Typical Rooftop Down Airflow Application with Frame Return Air Roof Flashing Channel Iron Center Support center support...

Page 17: ...rproofed between the unit and the building When attaching ductwork to a horizontal unit provide a flexible watertight connection to prevent noise transmission from the unit to the ducts The flexible c...

Page 18: ...ch h Provide an approved weatherproof disconnect within close proximity and w wi it th hi in n s si ig gh ht t o of f t th he e u un ni it t If disconnect must be mounted to the cabinet the location s...

Page 19: ...ectric heater associated power wires and the W and X2 thermostat wires 7 Fig 3 demonstrates connection of the outdoor thermostat accessory only For further unit connection details refer to the other f...

Page 20: ...e used in the A AU UT TO O mode O Op pe er ra at ti in ng g P Pr re es ss su ur re e C Ch he ec ck ks s After the unit has operated in the cooling mode for a short period of time install pressure gaug...

Page 21: ...ought on when the indoor temperature drops 1 1 2 degrees below the thermostat setting T TS SH H 2 2 contacts close providing power to the W W terminal on the indoor thermostat and to the supplementary...

Page 22: ...ters of the same type and size D Do o n no ot t a at tt te em mp pt t t to o c cl le ea an n d di is sp po os sa ab bl le e f fi il lt te er rs s Permanent type filters can be cleaned by washing them...

Page 23: ..._____________________________________________________ Service Information Call your installing dealer if the unit is inoperative Before you call always check the following to be sure service is requir...

Page 24: ...a global business committed to a world of sustainable progress and enduring results ingersollrand com The AHRI Certified mark indicates Ingersoll Rand participation in the AHRI Certification program...

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