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WARNING
Failure to adhere to these recommendations can result in mechanical failure, property damage and serious injury or death.
All air and water inlet, and air and water discharge pipework to and from the inlet and discharge port connections must take
into account vibration, pulsations, temperature, maximum pressure applied, corrosion and chemical resistance. In addition, it
should be noted that lubricated compressors will discharge some oil into the air stream; therefore, compatibility between
discharge piping, system accessories and software must be assured.
For the foregoing reasons, the use of plastic piping, soldered copper fittings and rubber hose as discharge piping is not
recommended. In addition, flexible joints and/or flex lines can only be considered for such purposes if their specifications fit
the operating parameters of the system.
It is the responsibility of the installer and owner to provide the appropriate service pipework to and from the machine.
WARNING
CHECK HIGH AIR TEMPERATURE
There is a high discharge air temperature shutdown function built into the Intellisys on each compressor. It is factory pre-set
at 228°F (109°C). This function should be checked at regular intervals for proper operation, once a month is recommended.
The procedure is:
1.
Block off the cooling air discharge.
2.
The compressor discharge temperature will rise at a rapid rate. Shutdown should occur when the discharge
temperature reaches the pre-set maximum discharge air temperature setting of the Intellisys. The display should
indicate “HIGH AIREND DISCH TEMP” and flash “ALARM”.
The actual temperature at which shutdown occurs should be recorded for comparison to the Intellisys set point and with
similar future test results.
SAFETY SHUTDOWN
“Ingersoll-Rand air compressors are not designed, intended, or approved for breathing air. Ingersoll-Rand does not approve
specialized equipment for breathing air application and assumes no responsibility or liability for compressors used for
breathing air services.”
Summary of Contents for 100-200
Page 17: ...FIGURE 2 5 1 TYPICAL OUTDOOR SHELTERED INSTALLATION 15...
Page 18: ...16 3 0 INTELLISYS INTELLISYS CONTROLLER INGERSOLLrAND INTELLISYS...
Page 52: ...50 54418074 REV B 8 0 REFERENCE DRAWINGS 8 1 ELECTRICAL SCHEMATIC STAR DELTA...
Page 53: ...51...
Page 54: ...52 54622865 REV B 8 2 FOUNDATION PLAN 125 150 HP 90 110KW AIRCOOLED SINGLE STAGE CONTINUED...
Page 55: ...53 54622865 REV B 8 2 FOUNDATION PLAN 125 150 HP 90 110 KW AIRCOOLED SINGLE STAGE...
Page 56: ...8 3 FOUNDATION PLAN 200 HP 132 160 KW AIRCOOLED SINGLE STAGE CONTINUED 54622931 REV B 54...
Page 57: ...8 3 FOUNDATION PLAN 200 HP 132 160 KW AIRCOOLED SINGLE STAGE 54622931 REV B 55...
Page 58: ...56 8 4 FOUNDATION PLAN 125 150 HP 90 110 KW WATERCOOLED SINGLE STAGE CONTINUED 39925300 REV C...
Page 59: ...57 8 4 FOUNDATION PLAN 125 150 HP 90 110 KW WATERCOOLED SINGLE STAGE 39925300 REV C...
Page 60: ...58 8 5 FOUNDATION PLAN 200 HP 132 160 KW WATERCOOLED SINGLE STAGE CONTINUED 39926191 REV C...
Page 61: ...59 8 5 FOUNDATION PLAN 200 HP 132 160 KW WATERCOOLED SINGLE STAGE 39926191 REV C...
Page 62: ...60 8 6 FOUNDATION PLAN AIRCOOLED CONTINUED 100 150 HP 75 110 KW TWO STAGE 54622980 REV B...
Page 63: ...61 54622980 REV B 8 6 FOUNDATION PLAN AIRCOOLED 100 150 HP 75 110 KW TWO STAGE...
Page 64: ...62 8 7 FOUNDATION PLAN AIRCOOLED CONTINUED 200 HP 132 160 KW TWO STAGE 54623053 REV B...
Page 65: ...63 54623053 REV B 8 7 FOUNDATION PLAN AIRCOOLED 200 HP 132 160 KW TWO STAGE...
Page 66: ...64 8 8 FOUNDATION PLAN WATERCOOLED CONTINUED 100 150 HP 75 110 KW TWO STAGE 39925326 REV C...
Page 67: ...65 8 8 FOUNDATION PLAN WATERCOOLED 100 150 HP 75 110 KW TWO STAGE 39925326 REV C...
Page 68: ...66 8 9 FOUNDATION PLAN WATERCOOLED CONTINUED 200 HP 132 160 KW TWO STAGE 39926340 REV C...
Page 69: ...67 8 9 FOUNDATION PLAN WATERCOOLED 200 HP 132 160 KW TWO STAGE 39926340 REV C...
Page 70: ...68 8 10 FLOW SCHEMATIC AIRCOOLED SINGLE STAGE 54579081 REV A...
Page 71: ...69...
Page 72: ...70 8 11 FLOW SCHEMATIC WATERCOOLED 90 F 32 C SINGLE STAGE 54579503 REV A...
Page 73: ...71...
Page 74: ...72 8 12 FLOW SCHEMATIC WATERCOOLED 115 F 46 SINGLE STAGE 54579511 REV A...
Page 75: ...73...
Page 76: ...74 8 13 FLOW SCHEMATIC AIR COOLED TWO STAGE 54579644 REV A...
Page 77: ...75...
Page 78: ...76 8 14 FLOW SCHEMATIC WATERCOOLED 90 F 32 C TWO STAGE 54579693 REV A...
Page 79: ...77...
Page 80: ...78 8 15 FLOW SCHEMATIC WATERCOOLED 115 F 46 C TWO STAGE 54579727 REV A...
Page 81: ...79...
Page 82: ...80 8 16 TYPICAL SYSTEM FLOW DIAGRAMS TYPICAL SYSTEM FLOW DIAGRAM...
Page 83: ...81 8 16 TYPICAL SYSTEM FLOW DIAGRAMS...
Page 84: ...82 8 16 TYPICAL SYSTEM FLOW DIAGRAMS...
Page 85: ...83 8 16 TYPICAL SYSTEM FLOW DIAGRAMS...
Page 86: ...84 8 16 TYPICAL SYSTEM FLOW DIAGRAMS...
Page 90: ...88 DATE RUN TIME WORK DONE QTY UNIT WORK HOURS MEASURE BY 10 0 MAINTENANCE RECORD...
Page 91: ...89 DATE RUN TIME WORK DONE QTY UNIT WORK HOURS MEASURE BY MAINTENANCE RECORD...
Page 92: ...90 DATE RUN TIME WORK DONE QTY UNIT WORK HOURS MEASURE BY MAINTENANCE RECORD...
Page 93: ...91 DATE RUN TIME WORK DONE QTY UNIT WORK HOURS MEASURE BY MAINTENANCE RECORD...