Indian Motorcycle SCOUT BOBBER 2021 Page 75 Owner'S Manual Download

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5. Gently pull the elbow free of the tube to disconnect the fuel

tank vent line

(California and International models

6. Gently pull the straight rubber coupler free of the tube to

disconnect the fuel cap recess drain line

(California and

International models

7. Place the handlebars in the straight ahead position. Cover the

front of the fuel tank with a protective cloth to prevent contact
with the instrument cluster, which could cause damage.

8. Lift and support the rear of the tank approximately 2 in (5 cm).

MAINTENANCE

Summary of Contents for SCOUT BOBBER 2021

Page 2: ...o minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle WARNING Read understand and follow all of the instructions and safety precautions in this manual and on all product labels F...

Page 3: ...2021 Rider s Manual Indian Scout Bobber Indian Scout Bobber Twenty Indian Scout Bobber Sixty ...

Page 4: ... for reference use only No liability can be accepted for omissions or inaccuracies INDIAN MOTORCYCLE reserves the right to make changes at any time without notice and without incurring obligation to make the same or similar changes to motorcycles previously built Any reprinting or reuse of the depictions and or procedures contained within whether whole or in part is expressly prohibited Unless not...

Page 5: ...any years to come We hope you will take as much pride in riding your new motorcycle as our team did in building it for you We urge you to read this rider s manual thoroughly It contains information essential to safe riding and proper maintenance of your motorcycle Your authorized INDIAN MOTORCYCLE dealer knows your motorcycle best and should be consulted for service and assistance Skilled technici...

Page 6: ...hich if not avoided WILL result in death or serious injury WARNING WARNING indicates a hazardous situation which if not avoided COULD result in death or serious injury CAUTION CAUTION indicates a hazardous situation which if not avoided COULD result in minor to moderate injury NOTICE NOTICE provides key information by clarifying instructions IMPORTANT IMPORTANT provides key reminders during disass...

Page 7: ... 7 Safety 9 Reporting Safety Defects 18 Features and Controls 21 Pre Ride Inspections 43 Operation 53 Maintenance 63 Cleaning and Storage 117 Specifications 125 Warranty 141 Maintenance Log 153 5 TABLE OF CONTENTS ...

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Page 9: ...ce or if the work requires specialized equipment O OP PE ER RA AT TI IN NG G M MO OT TO OR RC CY YC CL LE E O OU UT TS SI ID DE E T TH HE E U U S S A A If you plan to operate your motorcycle in countries other than the USA and Canada Service facilities or replacement parts may not be readily available Unleaded gasoline may not be available The use of leaded fuels will cause engine damage damage to...

Page 10: ...of the left crankcase near the side stand K KE EY Y I ID DE EN NT TI IF FI IC CA AT TI IO ON N N NU UM MB BE ER R The key identification number w is stamped on the metal key tag attached to the key ring If it becomes necessary to replace the ignition key for any reason provide the key number to your INDIAN dealer 8 INTRODUCTION ...

Page 11: ...se a new one through any authorized INDIAN MOTORCYCLE dealer This rider s manual should be considered part of the motorcycle and should remain with the motorcycle when ownership changes S SA AF FE E R RI ID DI IN NG G P PR RA AC CT TI IC CE ES S WARNING Improper use of this motorcycle can result in serious injury or death To minimize the risk read and understand the information contained in this s...

Page 12: ...ferent weather conditions Know your skills and limits and ride within them Allow only licensed experienced operators to ride your motorcycle and then only after they have become familiar with its controls and operation Make sure all riders read and understand this rider s manual before riding Do not ride when you re fatigued ill or under the influence of alcohol prescription drugs over the counter...

Page 13: ...leaning the motorcycle in a curve as this could cause loss of control Do not tow a trailer Towing a trailer can make the motorcycle hard to handle Retract the sidestand fully before riding If the sidestand is not fully retracted it could contact the road surface and cause loss of control To maximize braking effectiveness use the front and rear brakes together Be aware of the following braking fact...

Page 14: ...ct face from wind or airborne particles or objects Laws in some areas require that you wear eye protection We recommend that you wear approved Personal Protective Equipment PPE bearing markings such as VESC 8 V 8 Z87 1 or CE Make sure protective eyewear is kept clean All riders should wear bright or light colored and or reflective clothing to improve visibility to other motorists A motorist s fail...

Page 15: ... electrical system See the Electrical Precautions section for details Use only genuine INDIAN MOTORCYCLE accessories designed for your model Do not exceed the GROSS VEHICLE WEIGHT RATING GVWR or the GROSS AXLE WEIGHT RATING GAWR for your motorcycle M MO OD DI IF FI IC CA AT TI IO ON NS S Modifying the motorcycle by removing any equipment or by adding equipment not approved by the manufacturer may ...

Page 16: ... and Rear Shock Preload Ride Height Adjustment sections for details Direct the passenger to hold onto you or to the passenger hand strap with both hands and to keep both feet on the passenger footrests Do not carry a passenger who cannot place both feet firmly on the passenger footrests A passenger who is not holding on properly or who cannot reach the passenger footrests can shift their body erra...

Page 17: ...to the handlebars front fork area or front fender Cargo or accessories placed in these areas can cause instability due to improper weight distribution or aerodynamic changes and could cause loss of control Do not exceed the maximum cargo weight limit of any accessory see accessory instructions and labels Do not attach cargo to an accessory not designed for that purpose Either circumstance could re...

Page 18: ... or sparks in or near the area where refueling is performed or where gasoline is stored WARNING Gasoline and gasoline vapors are poisonous and can cause serious injury Do not swallow gasoline inhale gasoline vapors or spill gasoline If you swallow gasoline inhale more than a few breaths of gasoline vapor or get gasoline in your eyes see a physician immediately If gasoline spills on your skin or cl...

Page 19: ... thoroughly to reveal items in need of repair Always ensure all exhaust heat shields are present and in good condition Fasteners must meet original specifications for quality finish and type to ensure safety Use only genuine INDIAN MOTORCYCLE replacement parts and ensure that all fasteners are tightened to the proper torque G GR RO OS SS S V VE EH HI IC CL LE E W WE EI IG GH HT T R RA AT TI IN NG ...

Page 20: ... group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your INDIAN MOTORCYCLE dealer or INDIAN MOTORCYCLE To contact NHTSA or obtain other information about motor vehicle safety you may either call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 visit the NHTSA web site at www safercar gov or wr...

Page 21: ...are model specific and market specific Your motorcycle may not contain all of the labels shown 1 Vehicle Identification Number VIN on side of steering head 3 Noise Emission Control Information NECI 2 Vehicle Emission Control Information VECI 4 Operator Warning Fuel Recommendation 19 SAFETY ...

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Page 23: ...Rear Right Turn Signal j Coolant Recover Bottle w Air Box under fuel tank u Front Fork d Left Front Turn Signal k Side stand e Fuel Tank i Rear Brake Pedal f Ignition Switch l Gear Shifter r Mirror o Driver s Footrest g Battery under seat 1 Radiator t Right Front Turn Signal a Mufflers h Left Rear Turn Signal Taillight 21 FEATURES AND CONTROLS ...

Page 24: ...llight j Coolant Recovery Bottle w Air Box under fuel tank u Front Fork d Left Front Turn Signal k Side stand e Fuel Tank i Rear Brake Pedal f Ignition Switch l Gear Shifter r Mirror o Driver s Footrest g Battery under seat 1 Radiator t Right Front Turn Signal a Mufflers h Left Rear Turn Signal Taillight 22 FEATURES AND CONTROLS ...

Page 25: ...light j Coolant Recovery Bottle w Air Box under fuel tank u Front Fork d Left Front Turn Signal k Side stand e Fuel Tank i Rear Brake Pedal f Ignition Switch l Gear Shifter r Mirror o Driver s Footrest g Battery under seat 1 Radiator t Right Front Turn Signal a Mufflers h Left Rear Turn Signal Taillight 23 FEATURES AND CONTROLS ...

Page 26: ...C CO ON NS SO OL LE E q Clutch Lever w Left Control e Right Control r Instrument Cluster t Front Brake Cylinder y Front Brake Lever u Throttle Grip i Fuel Cap 24 FEATURES AND CONTROLS ...

Page 27: ...ON NS S L LE EF FT T C CO ON NT TR RO OL L q High Low Light Switch w Turn Signal Hazard Warning Switch e Horn Switch r Mode Button R RI IG GH HT T C CO ON NT TR RO OL L t Engine Stop Run Switch y Engine Start Switch 25 FEATURES AND CONTROLS ...

Page 28: ...tomatically when speed or distance reach predetermined levels To cancel a signal manually move the switch to the center position and push it inward Momentary Feature Move the turn signal switch left or right and hold it in that position for at least one second The momentary feature will activate and the signal will then cancel when the switch is released If a bulb fails the lamp flashes at more th...

Page 29: ...To activate the low beam press the lower portion of the switch H HA AZ ZA AR RD D S SW WI IT TC CH H The power switch must be ON to activate the flashers When the flashers are active all four turn signals flash Flashers will continue to operate whether the power switch is in ON or PARK To activate the hazard switch press on the center of the turn signal switch w Press and hold the switch to activa...

Page 30: ...ed on the front side of the left handlebar controls With the ignition switch on use the MODE button to toggle through the modes of the multi function display Use the Mode switch to set the display units to either standard or metric units of measurement See the Multi Function Display MFD section for details 28 FEATURES AND CONTROLS ...

Page 31: ...mplete the circuits and allow the engine to start and run TIP The headlights and any accessories plugged into power ports will remain on until the power switch is turned off E EN NG GI IN NE E S ST TA AR RT TE ER R S SW WI IT TC CH H Read the engine starting procedures before starting the engine See page 54 Press and release the starter switch y to start the engine The engine stop run switch must ...

Page 32: ...ons of the motorcycle The switch is located on the ignition cover on the left side of the motorcycle Before starting the engine read the instructions for starting the engine See Turn the ignition switch to the OFF position and remove the ignition key when leaving the motorcycle unattended Push the key into the ignition switch while turning it to the PARK position In PARK the taillight indicator li...

Page 33: ...eadlight switch is set to high beam This indicator will flash if there is a problem with the low or high beam light Chassis Fault The alert symbol illuminates if a chassis fault occurs Turn Signals One arrow flashes when the corresponding turn signal is activated Both arrows flash when the hazard signal is activated If there is a problem in the signal system the lamps will flash at twice the norma...

Page 34: ...normal operating temperature LAMP INDICATES CONDITION Vehicle Speed When standard mode is selected speed displays in miles per hour When metric mode is selected speed displays in kilometers per hour M MF FD D T TE EL LL L T TA AL LE ES S LAMP INDICATES CONDITION Low Oil Pressure The Low Oil Pressure lamp illuminates when oil pressure drops below a safe operating pressure while the engine is runnin...

Page 35: ... Indicator Battery Voltage Engine Error Codes Engine Temperature O OD DO OM ME ET TE ER R The odometer displays total distance traveled T TR RI IP P O OD DO OM ME ET TE ER R The trip odometer displays total distance traveled since being reset To reset toggle to the trip odometer then press and hold the MODE button until the trip odometer resets to zero E EN NG GI IN NE E S SP PE EE ED D Engine spe...

Page 36: ...harged 1 Use the right hand trigger switch to toggle to the odometer display 2 Press and hold the right hand trigger switch until the hour segment flashes Release the switch 3 With the segment flashing tap the right hand trigger switch to advance to the desired setting 4 Press and hold the right hand trigger switch until the next segment flashes Release the switch 5 Repeat steps 3 4 twice to set t...

Page 37: ...please see your authorized dealer MESSAGE LOCATION INDICATES LO DC Voltage Screen Voltage remains below 11 0 volts for more than 10 seconds OV DC Voltage Screen Voltage remains above 15 0 volts for more than 10 seconds ERROR All Checksum error gauge malfunction O OV VE ER R T TE EM MP PE ER RA AT TU UR RE E D DI IS SP PL LA AY Y A AN ND D W WA AR RN NI IN NG G I IN ND DI IC CA AT TO OR R If the en...

Page 38: ...TL LE E C CO ON NT TR RO OL L G GR RI IP P The throttle control grip is located on the right handlebar Use the throttle control grip to control engine speed While seated in the proper riding position Roll the grip rearward q to open the throttle increase engine speed and power Roll the grip forward w to close the throttle decrease engine speed and power The control grip is spring loaded When you r...

Page 39: ...th convex mirrors Objects seen in a mirror may be closer than they appear Always adjust mirrors before riding To adjust the mirrors sit on the motorcycle in the anticipated riding position Adjust the mirrors so that you can see a small portion of your shoulders in each mirror F FE EE EL LE ER R P PE EG GS S Your bike is equipped with small feeler pegs extending from the end of both footpegs to hel...

Page 40: ...rd and away from the motorcycle until it is fully extended Always turn the handlebars to the left for maximum stability Lean the motorcycle to the left until the sidestand firmly supports the motorcycle CAUTION If the motorcycle weight is not resting on the sidestand it will not lock In this situation any movement of the motorcycle could cause the sidestand to retract slightly If the sidestand is ...

Page 41: ...ippery or loose surfaces See the Safe Riding Practices starting page 9 The anti lock brake system cannot be turned off The ABS indicator always illuminates when vehicle power is turned on It remains illuminated until the anti lock system activates which occurs when vehicle speed exceeds 6 mph 10 km h When the lamp is illuminated the anti lock brakes will not activate but the conventional brake sys...

Page 42: ...ommended It is not unusual to leave tire marks on the road surface during a hard braking event The anti lock brake system does not compensate for or reduce the risks associated with excessive speed reduced traction on rough uneven or loose surfaces poor judgment improper operation F FR RO ON NT T B BR RA AK KE E L LE EV VE ER R The front brake lever q is located on the right handlebar This lever c...

Page 43: ...torcycle Press downward on the rear brake pedal to apply the rear brake WARNING Resting your foot on the brake pedal will cause excessive and premature wear of brake pads and reduced braking efficiency which could result in serious injury or death See page 60 for braking procedures 41 FEATURES AND CONTROLS ...

Page 44: ...42 ...

Page 45: ...our motorcycle is essential to its safe operation Anything less may result in serious injury or death You must be familiar with all instruments and controls to perform the pre ride inspections NOTICE During the pre ride inspections you may use products that are potentially hazardous such as oil or brake fluid When using any of these products always follow the instructions and warnings on the produ...

Page 46: ...rify that all signals and indicator lamps stop flashing Horn Press the horn switch Verify that the horn sounds loudly Neutral Indicator Place the transmission in neutral Verify that the neutral indicator lamp illuminates and that the letter N displays in the gear position display ITEM INSPECTION PROCEDURE Low Oil Pressure Indicator Start the engine Verify that the low oil pressure indicator is not...

Page 47: ... temperature when checked To ensure a proper reading of the engine oil level follow all inspection procedures closely WARNING Operating with insufficient deteriorated or contaminated engine oil will cause accelerated wear and may result in engine or transmission seizure which could result in loss of control and serious injury or death Check the oil level frequently Always check the oil after runni...

Page 48: ...re can result in decreased handling performance and stability potentially leading to reduced control of the motorcycle Always maintain proper tire pressure as recommended in the rider s manual and on safety labels T TI IR RE E P PR RE ES SS SU UR RE E Improper tire pressure can result in irregular tire wear tire failure reduced fuel economy and a poor riding experience It can also affect handling ...

Page 49: ... to reduced control of the motorcycle T TI IR RE E T TR RE EA AD D D DE EP PT TH H Measure the tread depth near the center of the tread on both tires See page 97 Replace any tire with a tread depth of less than 1 16 inch 1 6 mm F FR RO ON NT T B BR RA AK KE E F FL LU UI ID D L LE EV VE EL L 1 Straddle the motorcycle and bring it to the fully upright position Position the handlebars so that the flu...

Page 50: ...R R B BR RA AK KE E P PE ED DA AL L 1 Press downward on the rear brake pedal It should move freely and smoothly The pedal should feel firm and continue to feel firm until released 2 Release the pedal It should return to its rest position quickly when released 3 If the rear brake pedal fails to perform as stated or travels too far before beginning to engage the brake service the brakes before ridin...

Page 51: ... or when leaks are evident dampness or stains from dried fluid See your authorized INDIAN MOTORCYCLE dealer or other qualified dealer M ME EC CH HA AN NI IC CA AL L C CL LU UT TC CH H 1 Squeeze the clutch lever q toward the handlebar and release it It should move freely and smoothly and it should return to the rest position quickly when released If the lever fails to perform as stated service the ...

Page 52: ...oad Ride Height sections regarding inspection and adjustments for details WARNING Inadequate ground clearance could result in components contacting the ground causing loss of control and serious injury or death Always ensure ground clearance is at specification R RE EA AR R D DR RI IV VE E B BE EL LT T 1 Check the drive belt teeth for stones or other debris 2 Inspect drive belt condition See page ...

Page 53: ...ust or replace a loose spring 3 Inspect the sidestand pivot bolt for looseness or wear Tighten or replace a loose or worn bolt F FA AS ST TE EN NE ER RS S 1 Inspect the entire motorcycle chassis and engine for loose damaged or missing fasteners 2 Tighten loose fasteners to the proper torque See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer or other qualified dealer...

Page 54: ...52 ...

Page 55: ...ance procedures when the motorcycle s odometer registers 500 miles 800 km Please see your authorized dealer for this service Performing the break in maintenance will help ensure optimum engine performance for the entire service life of the engine Your dealer will change engine oil inspect all fluids and serviceable components ensure that all fasteners are tightened and make other adjustments as ne...

Page 56: ... maintenance outlined in the maintenance section of this manual Break in maintenance should be performed by a dealership Break in maintenance must include inspection adjustments fastener tightening and an engine oil and filter change Performing break in maintenance at the required odometer reading helps ensure peak engine performance minimal exhaust emissions and maximum service life of the engine...

Page 57: ...oline spills on the any part of the motorcycle immediately rinse it off with water or wipe it dry with a clean cloth 4 Add fuel to the tank until it crests the oval shaped opening w in the filler neck The tank is full at this level Do not overfill the fuel tank 5 Always close and lock the fuel cap before remounting the motorcycle With the key rotated clockwise close the fuel cap with your opposite...

Page 58: ... the transmission to neutral 6 Apply the front brakes Disengage the clutch pull the clutch lever fully toward the handlebar 7 Press and release the starter switch to start the engine The starter motor will crank until the engine starts but no more than 3 seconds If the engine does not start wait five seconds then try again 8 If starting a COOL engine DO NOT open the throttle while starting Idle sp...

Page 59: ... TI IM ME ER R S SH HU UT TD DO OW WN N N NO OT TI IF FI IC CA AT TI IO ON N To prevent overheating the engine will shut down after running at idle for a prolonged period of time without user input At any time during the idle countdown timer period user input to the clutch brake levers or throttle will end the shutdown sequence Prior to engine shutdown notifications will be provided to the user A ...

Page 60: ...rced shifting with clutch engaged could cause damage to the engine transmission and drive train Such damage could cause loss of control which could result in serious injury or death Always pull the clutch lever fully toward the handlebars to disengage the clutch before shifting gears Your motorcycle may be equipped with either a five speed or a six speed transmission Neutral is located between fir...

Page 61: ...ch lever very gradually in these conditions Avoid downshifting in a curve Downshift before entering the curve 1 Start the engine See page 56 2 With the engine at idle speed apply the front brakes 3 Disengage the clutch pull the clutch lever fully toward the handlebar 4 Push the toe lever downward until you feel it stop in first gear 5 Release the brake lever 6 Simultaneously release the clutch lev...

Page 62: ...llow sufficient stopping distance so that brakes can be applied gradually NOTICE Applying slightly more front brake than rear brake generally provides the best braking performance 1 To slow the motorcycle with the brakes close the throttle and apply the front and rear brakes evenly and gradually NOTICE When the anti lock brakes engage during a braking event the rider will feel pulsing at the brake...

Page 63: ...stop the engine after the motorcycle is fully stopped and the transmission is in neutral If the engine stops unexpectedly while the motorcycle is moving pull the clutch and guide the motorcycle to a safe location off the road and away from traffic Turn the ignition switch off 1 When fully stopped shift into neutral 2 Move the engine stop run switch to the STOP position 3 Turn the ignition switch o...

Page 64: ...motorcycle s weight without sinking into the parking surface Asphalt becomes soft in hot weather A sidestand can sink into soft asphalt and the motorcycle may fall When parking on asphalt in hot weather use a sidestand footrest CAUTION Hot engine and exhaust components can cause burns to skin and can ignite a fire if exposed to flammable materials Always park the motorcycle clear of flammable mate...

Page 65: ...engine or electrical system failure In either event damage or serious injury could result If you do not have the time tools and expertise necessary to complete a procedure properly please see your dealer for service Review the safety related maintenance information in the Safety Maintenance section Before beginning any maintenance procedure read the instructions for the entire procedure Always pos...

Page 66: ... When inspection reveals the need for replacement parts use genuine INDIAN MOTORCYCLE parts available from your dealer Record service and maintenance information in the Maintenance Log beginning on page 153 Perform maintenance at the intervals specified in the Periodic Maintenance Table Vehicles subjected to severe use must be inspected and serviced more frequently S SE EV VE ER RE E U US SE E D D...

Page 67: ...0 72000 50000 80000 Air Filter I I R I R I R I R I R Crankcase Ventilation System I I I I I I I I I I I I Cooling System Radiator I I I I I I I I I I I I Drive Belt I I I I I I I R I I I I Engine Compression I I I I I Engine Mount Fasteners I Engine Oil R R R R R R Engine Oil Filter R R R R R R Evaporative Emission Control System CA Only I I I I I I I I I I I I Check and re torque all sealed exhau...

Page 68: ...gs I I R I I Engine Coolant I I I I I I I I I I I R Valve Lash Clearance I I C CH HA AS SS SI IS S CHASSIS MILES KILOMETERS 500 800 2500 4000 5000 8000 10000 16000 15000 24000 20000 32000 25000 40000 30000 48000 35000 56000 40000 64000 45000 72000 50000 80000 Battery I I I I I I I I I I I I Brake Fluid I I I R I R I R I R I R Brake Pads I I I I I I I I I I I I 66 MAINTENANCE ...

Page 69: ...I I I I I I I I I Head Light I I I I I I I Rear Brake Pedal I I I I I I I I I I I I Rear Shock Absorber I I I I I I I I I I I R Rear Wheel Alignment I I I I I I I I I I I I Road Test P P P P P P P P P P P P Sidestand Sidestand Safety Switch L I L I I I I I I I I I Steering Bearings I I I I I I I I I I I I Shock Bushings and Fasteners I I I I I I I I I I I I Swing Arm Rear Axle Swing Arm Pivot and ...

Page 70: ...the engine is started If this occurs do not increase RPM above idle speed until the indicator turns off Operating above idle speed could result in damage to the engine 1 Change the oil and filter q when the engine is warm If the engine is cold start the engine and allow it to run at idle for at least five 5 minutes 2 Park the motorcycle with the sidestand down on a firm level surface For proper oi...

Page 71: ...s on the dipstick is 16 fl oz 45 L 15 Reinstall the dipstick securely NOTICE Do not overfill Overfilling can result in loss of engine performance and an oil saturated air filter Use a suction device to remove excess oil if overfilled 16 Dispose of used filter and oil properly NOTICE After an oil change the low oil pressure indicator may illuminate when the engine is started If this occurs do not i...

Page 72: ...he coolant level 1 Allow the engine to cool before checking coolant level 2 Position the motorcycle on level ground in the fully upright position 3 Place a flashlight flush against an accessible area of the recovery bottle to illuminate the interior View the coolant level through the window in the heat shield 4 Maintain the coolant level at the COLD FULL mark on the recovery bottle when the fluid ...

Page 73: ...ORQUE 24 in lbs 2 7 N m 7 Reinstall the fuel tank 8 Reinstall the seat F FU UE EL L F FI IL LT TE ER R The fuel filter is attached to the electric fuel pump located inside the fuel tank See your authorized INDIAN MOTORCYCLE dealer or other qualified dealer for replacement F FU UE EL LT TA AN NK K R RE EM MO OV VA AL L Please read the entire removal and reinstallaton procedure before beginning Do n...

Page 74: ...Lift the rear of the fuel tank filler pad q to access the fuel tank bolts 3 Remove the four 4 rear fuel tank bolts w Set hardware aside for reassembly 4 Locate the rubber elbow and the straight rubber coupler exiting the rear of the tank mounting bracket 72 MAINTENANCE ...

Page 75: ...free of the tube to disconnect the fuel cap recess drain line t California and International models u 7 Place the handlebars in the straight ahead position Cover the front of the fuel tank with a protective cloth to prevent contact with the instrument cluster which could cause damage 8 Lift and support the rear of the tank approximately 2 in 5 cm 73 MAINTENANCE ...

Page 76: ... both sides of the fitting 12 Install the fuel tank fitting plug tool onto the fuel pump fitting to protect the fitting and prevent fuel from seeping out of the tank 13 Lift the rear of the fuel tank and carefully slide it rearward to release it from the front isolators 14 Lift the tank up and away from the frame Reinstall the front isolators if they become dislodged 15 Place the fuel tank on a fl...

Page 77: ...e MUST be stable prior to performing belt maintenance procedures IMPORTANT Automotive floor jack does not provide adequate stability and is NOT RECOMMENDED D DR RI IV VE E B BE EL LT T T TE EN NS SI IO ON N C CH HE EC CK K IMPORTANT Perform this procedure to achieve proper belt tension and alignment Belt tension should be set before performing alignment procedure WARNING A drive belt that is not p...

Page 78: ... gauge Special tool PV 43532 to 10 lb 4 54 kg mark 6 Place belt tension gauge squarely against belt at center and keep it at a 90 angle to the belt surface 7 Push up on gauge until O ring just touches tool body and compare to specification MEASUREMENT Drive Belt Deflection 10 lbs force 15 32 in 12 mm 8 If belt deflects more than specified distance with 10 lb 4 54 kg of force proceed to Drive Belt ...

Page 79: ...elt causing possible belt failure and loss of control of motorcycle 1 Make note of adjuster locations q and w 2 On right side of motorcycle remove the c clip e and loosen the axle nut r Retighten to Adjustment Specification TORQUE Adjustment Specification 15 ft lbs 20 N m 77 MAINTENANCE ...

Page 80: ...rive belt causing possible belt failure and loss of control of motorcycle NOTICE To minimize change in belt tension use RIGHT SIDE adjuster only to make final adjustments to belt alignment Be sure to keep axle seated forward against axle adjusters during this procedure 1 Rotate wheel BACKWARD Tighten RIGHT SIDE adjuster nut y until drive belt comes off inside sprocket flange during backward wheel ...

Page 81: ... moves forward when adjuster is loosened Axle nut must be retightened to Adjustment Specification 15 ft lbs 20 N m before proceeding 4 Rear wheel alignment is satisfactory when drive belt remains centered on driven sprocket during forward and backward wheel rotation Sprocket teeth should be visible from both sides of drive belts 5 Verify drive belt tension is still within specification See Check D...

Page 82: ... belt and sprocket teeth with the soapy water Clean well in corner areas where road debris and belt dust can collect 3 Rinse the belt with clear water then dry thoroughly R RE EA AR R D DR RI IV VE E B BE EL LT T W WE EA AR R A AN NA AL LY YS SI IS S WEAR ANALYSIS BELT CONDITION Internal tooth cracks hairline OK to run but monitor condition External tooth cracks Replace belt WEAR ANALYSIS BELT CON...

Page 83: ...posite the teeth should be monitored for other damage but are not cause for belt replacement The belt should be replaced if it is frayed has broken teeth or has cracks extending through the core strands No matter its condition the drive belt should be replaced at periodic intervals See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer or other qualified dealer Replace ...

Page 84: ...not carry a passenger unless the motorcycle is equipped with passenger seat and passenger footrests 3 Measure shock preload from upper mount bolt center to lower mount bolt center eye to eye q Perform this measurement on both shocks 4 Ride height should be 275 mm on both shocks If the measurement differs adjust the preload R RE EA AR R S SH HO OC CK K P PR RE EL LO OA AD D R RI ID DE E H HE EI IG ...

Page 85: ...ock body are clean and clear of debris before adjusting the spanner nuts Before attempting to adjust downward spin the spanner nuts one full revolution upward and then adjust in the downward position 4 Spray a light lubricant on the adjuster nut where it contacts the spring DO NOT allow spray to contact the drive belt 5 Adjust shock preload by rotating the adjuster nut clockwise as viewed from the...

Page 86: ...f there is movement at the front of the swingarm or in the axle area see your dealer for service 4 With the transmission in neutral slowly rotate the rear wheel If the wheel does not rotate smoothly see your dealer for service F FR RO ON NT T F FO OR RK K S SU US SP PE EN NS SI IO ON N I IN NS SP PE EC CT TI IO ON N 1 Place the motorcycle on the sidestand and inspect the front forks If fork oil is...

Page 87: ... Make sure the motorcycle is stable when elevated Injury may occur if the motorcycle tips or falls 2 Turn the handlebars from stop to stop The action should be smooth but not loose Make sure wires hoses and control cables do not interfere with smooth steering 3 Position the front wheel straight ahead Grasp the front forks near the front axle and attempt to move the wheel front to back If there is ...

Page 88: ...worn or damaged hoses E EV VA AP PO OR RA AT TI IV VE E E EM MI IS SS SI IO ON N C CO ON NT TR RO OL L S SY YS ST TE EM M C CA AL LI IF FO OR RN NI IA A A AN ND D I IN NT TE ER RN NA AT TI IO ON NA AL L M MO OD DE EL LS S 1 Inspect all evaporative emission control system hoses and connections Make sure all connections are tight and locked 2 The canister q is located under the mid frame Make sure i...

Page 89: ...and release process with the handlebars turned fully right and fully left 3 Service the throttle system if throttle operation is not smooth or if throttle grip does not return properly See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer or other qualified dealer S SI ID DE ES ST TA AN ND D L LU UB BR RI IC CA AT TI IO ON N Periodically lubricate the sidestand bushing...

Page 90: ... on the clutch lever freeplay being set correctly to ensure activation of the clutch safety switch M ME EC CH HA AN NI IC CA AL L C CL LU UT TC CH H L LE EV VE ER R L LU UB BR RI IC CA AT TI IO ON N 1 Remove the clutch lever pivot nut q and screw w Disconnect the clutch cable e from the clutch lever 2 Remove any old grease and dirt from the lever and housing Lubricate the clutch lever and pivot sc...

Page 91: ...cated Additional lubrication could be detrimental to cable performance Replace the clutch cable assembly if binding or sticking occurs DO NOT lubricate between the cable and sheath Verify proper routing and smooth movement Inspect for damage to the external casing and inspect exposed cable wire for fraying kinks or corrosion Replace any damaged sticky or sluggish cable 1 Disconnect the cable at th...

Page 92: ... with the reservoir cover removed Fluid could overflow from the reservoir and allow air to enter the system Air in the brake system could cause the brakes to malfunction An over full reservoir may cause brake drag or brake lock up which could result in serious injury or death Maintain brake fluid at the recommended level Do not overfill NOTICE Brake fluid will damage painted surfaces and plastic p...

Page 93: ...A AK KE E L LE EV VE ER R 1 To lubricate the front brake lever start by removing the plastic cap r from the pivot pin q Unscrew the bottom nut e and piv ot pin to access the hinge point w 2 Lubricate the pivot pin and brake lever hinge point at the intervals recommended in the Periodic Maintenance Table on page 65 Also lubricate any time binding is evident Use all purpose grease 3 Inspect brake pa...

Page 94: ... so that the fluid reservoir is level Wipe the fluid container and the area around the reservoir cover with a clean cloth 2 If the fluid level is low inspect brake pads as outlined on page 93 If pads are not worn beyond the service limit inspect the brake system for leaks 3 To add fluid remove the reservoir cover screws Remove the cover q and diaphragm w 4 The fluid level should be above the minim...

Page 95: ...ction mirror positioned at the front side of the caliper to view the friction material Replace brake pads when the thinnest point of the friction material has worn to 1 0 mm q Please see your dealer for this service NOTICE After replacing pads allow up to 250 miles 500 km of operation in urban driving conditions not highway cruising to allow pads to mate with new rotors Brakes should be used frequ...

Page 96: ...ons around the disc If any disc is worn to the minimum thickness at the thinnest point or if a disc is damaged see your dealer for replacement 2 Clean discs if minor squeaks develop due to dirt or dust Apply brake cleaner to a clean shop towel and wipe the discs DO NOT allow brake cleaner to contact painted or plastic parts Read all precautions on the label IMPORTANT w Minimum Thickness Front 4 5 ...

Page 97: ...contamination is observed or if you are unable to visually inspect slide a thin towel across the face of the sensor between the sensor and the tone ring to remove any potential debris W WH HE EE EL L I IN NS SP PE EC CT TI IO ON N Inspect both wheels for cracks or damage and replace damaged wheels promptly Do not operate the motorcycle if wheels are damaged or cracked See the INDIAN MOTORCYCLE Ser...

Page 98: ...or an improperly mixed front and rear tire can result in decreased handling performance and stability potentially leading to reduced control of the motorcycle Always maintain proper tire pressure as recommended in the rider s manual and on safety labels T TI IR RE E R RE EP PL LA AC CE EM ME EN NT T Tires rims innertubes and air valves must be correctly matched to wheel rims Use only the proper si...

Page 99: ...s the tread You may also use a depth gauge or an accurate ruler to measure the depth of the center tire tread on both front and rear tires T TI IR RE E P PR RE ES SS SU UR RE E Always check and adjust tire pressure when tires are cold Do not adjust tire pressure immediately after riding Wait at least 3 hours after riding to check pressure If pressure checked and adjusted while tires are warm the p...

Page 100: ...i 248 kPa 36 psi 248 kPa Rear 150 80B16 77H Pirelli MT60RS 40 psi 276 kPa 40 psi 276 kPa Scout Bobber Sixty North America Front 130 90 16 72H Kenda K673F 36 psi 248 kPa 36 psi 248 kPa Rear 150 80 16 71H Kenda K673 40 psi 276 kPa 40 psi 276 kPa Scout Bobber Sixty non North America Front 130 90B16 67H Pirelli Night Dragon 36 psi 248 kPa 36 psi 248 kPa Rear 150 80B16 77H Pirelli Night Dragon 40 psi 2...

Page 101: ...H H A AM ME ER RI IC CA A NOTICE Use caution to avoid contact with the fuel tank when removing the seat 1 Grasp the front edge of the seat and pull upward abruptly to disengage the seat base grommet from the seat mount studq 2 Lift the seat to disengage the seat base from the rear frame 3 To reinstall the seat make sure the tabs on the seat base fully engage the rear frame section then press downw...

Page 102: ...ution to avoid contact with the fuel tank when removing the seat 1 Remove the two bolts q holding the seat to the seat frame using the included uni tool 2 Remove the four bolts w holding the seat frame to the bike 3 If trying to access the battery remove the two bolts e holding the cover to the bike 100 MAINTENANCE ...

Page 103: ...n ride height preload is at specification See the Rear Shock Preload Ride Height Inspection section for details 3 Position the motorcycle on a level surface with the headlight 32 ft 10 in 10 m from a wall 4 With the operator and passenger if applicable on board bring the motorcycle to the fully upright position 5 Start the engine and switch the headlamp to low beam Observe the headlight aim on the...

Page 104: ...y loosen the housing mount fastener q and pivot the housing upward or downward Tighten the fastener TORQUE 35 ft lbs 47 5 N m 2 To adjust the headlamp horizontally loosen the headlight mounting bolt w and pivot the headlight to the left or right Tighten the bolt TORQUE 18 ft lbs 24 4 N m 102 MAINTENANCE ...

Page 105: ...of the headlight 4 Squeeze the bulb retainer e and move it away from the bulb Remove the bulb NOTICE Avoid touching a halogen lamp with bare fingers Oil from your skin leaves a residue causing a hot spot that will shorten the life of the lamp If a lamp is touched clean it thoroughly with denatured alcohol 5 Install the new bulb r and secure the retainer 6 Reinstall the rubber boot making sure it s...

Page 106: ...es Keep sparks flame cigarettes etc away Ventilate when charging or using in an enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN B BA AT TT TE ER RY Y R RE EM MO OV VA AL L WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death When removing the battery always disconnect the negative blac...

Page 107: ...ng the battery always disconnect the negative black cable first When reinstalling the battery always connect the negative black cable last NOTICE Do not remove the battery cables while the engine is running Doing so may damage the Electronic Control Unit ECM Take great care not to reverse the battery leads when installing the battery Reverse power applied to the ECM will damage it instantly 1 Insp...

Page 108: ...ORQUE 96 in lbs 10 8 N m 7 Reinstall the seat See the Seat Removal Installation section for directions B BA AT TT TE ER RY Y C CH HA AR RG GI IN NG G If your motorcycle will not be used for a period of four 4 weeks or longer a maintenance charger should be connected to the battery A maintenance charger can be purchased through your authorized INDIAN MOTORCYCLE dealer or other qualified dealer The ...

Page 109: ...batteries The charger can be found on the Polaris PG A website Batteries that fall below 12 5V run the risk of sulfation a condition whereby sulfate crystals form inside the battery and significantly reduce performance AGM chargers are designed specifically for charging AGM type batteries and use high frequency pulses to partially reverse sulfation IMPORTANT The use of non AGM battery chargers may...

Page 110: ...g the charger on Reversing polarity when charging can damage electrical components and risk personal injury Be careful not to let battery cable clamps touch each other 3 After the charging sequence has initiated disconnect the fully charged battery Always disconnect the fully charged battery positive first followed by low battery positive low battery negative and finally fully charged battery nega...

Page 111: ...the recommended battery charger while in storage 3 Batteries will self discharge more quickly when dirty Periodic cleaning of the battery terminals using a terminal brush will help maximize battery life Wash terminals with a solution of one tablespoon baking soda and one cup water Rinse well with tap water and dry off with clean shop towels Coat the terminals with dielectric grease or petroleum je...

Page 112: ...details 2 Press the fuse box release tab w inward and slide the fuse box rearward to remove it from the bracket Use care to avoid pulling or stretching the wires 3 Bend the cover clips e slightly away from the cover to remove the cover NOTICE Use the fuse puller provided in the tool kit to remove a fuse 4 After replacing a fuse reinstall the fuse box cover 5 Reinstall the fuse box to the bracket M...

Page 113: ...side of the starter solenoid with an inline fuse and connect the ground wire to the chassis ground located at the left rear section of the frame under the seat DO NOT splice or cut any wires DO NOT tap in to any power or ground on the motorcycle unless specifically directed to do so by the INDIAN MOTORCYCLE instructions that come with the kit DO NOT back probe electrical connectors on the vehicle ...

Page 114: ...e exhaust TORQUE 27 3 in lbs 3 0 3 N m E EX XH HA AU US ST T S SY YS ST TE EM M C CO OM MP PO ON NE EN NT TS S N NO OR RT TH H A AM ME ER RI IC CA AN N M MO OD DE EL LS S NUMBER DESCRIPTION TORQUE IF APPLICABLE q Muffler Hanger Nut 19 ft lbs 26 N m w Exhaust Clamps 40 ft lbs 54 N m e Muffler Hanger Fasteners 19 ft lbs 26 N m r Exhaust Mount Nut 50 ft lbs 68 N m 112 MAINTENANCE ...

Page 115: ...rcycle tips or falls Make sure the motorcycle will not tip or fall while elevated or while on the sidestand Some procedures require raising the motorcycle to remove weight from the component being inspected Elevate the motorcycle by placing a stable flat platform jack or lift mechanism on a firm flat surface and lifting under the engine crankcase The platform should be a minimum of 12 in 30 cm squ...

Page 116: ... problem or if the inspection repair exceeds your mechanical ability or tool resources Do not perform any inspection or repair with the engine running E EN NG GI IN NE E C CR RA AN NK KS S B BU UT T W WI IL LL L N NO OT T S ST TA AR RT T POSSIBLE CAUSE POSSIBLE REMEDY ACTION Low fuel Verify fuel level Fuel pump doesn t operate Turn engine STOP switch to RUN Turn the ignition key on The fuel pump s...

Page 117: ... joints S SH HI IF FT TI IN NG G D DI IF FF FI IC CU UL LT TI IE ES S O OR R H HA AR RD D T TO O F FI IN ND D N NE EU UT TR RA AL L POSSIBLE CAUSE POSSIBLE REMEDY ACTION Clutch damage Replace clutch Clutch cable not adjusted properly Please see your dealer for inspection and adjustment POSSIBLE CAUSE POSSIBLE REMEDY ACTION Shift linkage not adjusted properly Please see your dealer for inspection a...

Page 118: ...E REMEDY ACTION Dust Dirt On Brake Disc s Clean disc See the Brake Disc Inspection Cleaning section Worn Pads Or Disc Brake Disc Damage Inspect pads See the Brake Disc Inspection Cleaning section Brake Fluid Level Low Or Fluid Contaminated Inspect fluid level fluid condition See the Front Brake Fluid Level and Rear Brake Fluid Level sections A AN NT TI I L LO OC CK K B BR RA AK KE E L LI IG GH HT ...

Page 119: ... or for answers to your cleaning and detailing questions please see your INDIAN MOTORCYCLE dealer W WA AS SH HI IN NG G T TH HE E M MO OT TO OR RC CY YC CL LE E NOTICE Do not use pressurized water to wash the motorcycle Water may seep in and deteriorate wheel bearings brake caliper assemblies brake master cylinders electrical connectors steering head bearings and transmission seals Do not direct a...

Page 120: ...eded NOTICE Never use a polishing buffing wax or any sponge that has an abrasive surface when cleaning a matte finish These products will buff the matte surface of the finish and result in a glossy finish Never clean matte finishes with a pressure washer as this will further imbed contaminants into the clear coat and may damage labels and decals G GL LO OS SS S C CL LE EA AR R C CO OA AT T F FI IN...

Page 121: ...sh from use Regular care will help keep premium leather products looking their best E EX XP PO OS SU UR RE E T TO O S SU UN N There are many environmental elements that will contribute to the aging of leather products Regular exposure to the sun along with heat from the sun and exhaust system or engine components may rapidly fade the leather Heat from the sun will dry the leather potentially causi...

Page 122: ...ycle is regularly exposed to the elements or parked in the sun 1 Wipe down leather with a sponge and clean water 2 Wipe down leather with a dry towel and allow it dry at room temperature Do not use heat to accelerate drying time 3 With a clean cloth lightly rub the dressing into the leather and wipe off any excess Be cautious not to allow droplets or globs of the treatment to sit on an area of the...

Page 123: ...source or any type of electric motor F FU UE EL L S ST TA AB BI IL LI IZ ZE ER R Add fresh fuel to fill the fuel tank and add fuel stabilizer Do not overfill Ride the motorcycle or start and run the engine for 15 minutes in a well ventilated area to distribute the stabilizer throughout the fuel system T TI IR RE E I IN NF FL LA AT TI IO ON N Inflate the tires to normal pressure See the Tire Pressu...

Page 124: ... to remember to remove them when you take the motorcycle from storage P PA AR RK K A AN ND D C CO OV VE ER R T TH HE E M MO OT TO OR RC CY YC CL LE E 1 Park the motorcycle in its storage location Block the frame to take some of the weight off the front and rear wheels NOTICE Starting the motorcycle periodically during storage is NOT recommended Water vapor is a by product of the combustion process...

Page 125: ...o form in the crankcase and mix with engine oil Running the engine with oil that contains condensation can cause engine damage 3 Inspect the storage area for signs of fluid leaks Identify and perform service to any leaking components 4 Remove any intake or exhaust mesh covers installed for rodent protection 5 Make sure the fuel tank is at least 3 4 full 6 Perform the pre ride inspections See page ...

Page 126: ...124 ...

Page 127: ... Laden 25 6 in 649 mm Wheelbase 62 0 in 1576 mm Ground Clearance 5 1 in 129 mm Rake frame Trail 29 4 7 in 119 9 mm WEIGHT Dry Weight without fuel fluids 537 lbs 244 kg Wet Weight with fuel fluids 557 lbs 253 kg Gross Vehicle Weight Rating GVWR 988 lbs 449 kg Gross Axle Weight Rating GAWR Front 371 lbs 168 kg Rear 675 lbs 306 kg Maximum Load Capacity riders cargo accessories 431 lbs 196 kg CAPACITI...

Page 128: ...d Tappets Bore and Stroke 3 898 x 2 898 99 mm x 73 6 mm Fuel System Throttle Body Bore Closed Loop Fuel Injection 60 mm Exhaust System Split Dual Exhaust w Crossover Rev Limit 8300 RPM Idle RPM 1150 50 RPM Fully Warm Lubrication System Semi Dry Sump Spark Plug Gap NGK MR7F 030 inch 0 80 mm CHASSIS Front Suspension Type Travel Telescopic Fork 4 7 in 120 mm Front Fork Tube Diameter 41 mm Rear Suspen...

Page 129: ...tch Gear 77 Teeth Clutch Type Wet Multi Plate Primary Reduction Ratio 1 674 1 Transmission Type 6 Speed Constant Mesh Foot Shift 1st Gear Ratio 2 769 1 2nd Gear Ratio 1 882 1 3rd Gear Ratio 1 500 1 4th Gear Ratio 1 273 1 5th Gear Ratio 1 125 1 6th Gear Ratio 0 966 1 Gear Shift Pattern 1 Down 5 Up Final Drive Type Belt Drive 141 Tooth Transmission 28 Tooth Rear Wheel 66 Tooth 127 SPECIFICATIONS ...

Page 130: ... 16 in x 3 5 in Cast Rear Wheel Size Type 16 in x 3 5 in Cast Front Tire Type Size Pirelli MT60RS 130 90B16 67H Rear Tire Type Size Pirelli MT60RS 150 80B16 77H ELECTRICAL Alternator 460W 3000 RPM Battery 12 volt 13 amp hour 245 CCA cold cranking amps Maintenance Free AGM Voltage Regulator 14 5 volts 32 amp Lamps all bulbs are 12 volt Headlight Osram HB2 12V 60 55W LL 128 SPECIFICATIONS ...

Page 131: ...B BB BE ER R T TW WE EN NT TY Y DIMENSIONS DIMENSIONS AND SPECIFICATIONS MAY VARY WITH FEATURES OPTIONS AND ACCESSORIES Overall Length US 87 5 in 2223 mm International 89 5 in 2274 mm Overall Width 39 2 in 995 mm Overall Height 46 5 1181 mm Seat Height North American Unladen 26 1 in 662 mm Laden 25 6 in 649 mm Non North American Unladen 27 9 in 709 mm Laden 27 4 in 695 mm Wheelbase 62 0 in 1576 mm...

Page 132: ...th filter at oil change 4 5 qts 4 25 L total for new rebuilt dry engine Fuel 3 3 gal 12 5 L Fuel Reserve fuel light on 5 gal 1 9 L Fork Oil 18 6 oz 550 cc Radiator Coolant 2 75 qts 2 6 L ENGINE Engine Type Liquid Cooled V Twin 60 degrees Displacement 69 cu in 1133 cc Compression Ratio 10 7 1 Valve Train DOHC 4 Valves Per Cylinder Graded Tappets Bore and Stroke 3 898 x 2 898 99 mm x 73 6 mm Fuel Sy...

Page 133: ... Rear Suspension Type Travel Dual Shocks 2 in 51 mm Swingarm Steel Front Brakes Single 298 mm Rotor 2 Piston Caliper Rear Brakes Single 298 mm Rotor 1 Piston Caliper DRIVE SYSTEM Primary Drive Gear Drive Wet Clutch Crank Gear 46 Teeth Clutch Gear 77 Teeth Clutch Type Wet Multi Plate Primary Reduction Ratio 1 674 1 Transmission Type 6 Speed Constant Mesh Foot Shift 1st Gear Ratio 2 769 1 2nd Gear R...

Page 134: ...Final Drive Type Belt Drive 141 Tooth Transmission 28 Tooth Rear Wheel 66 Tooth Ratio 2 357 1 Overall Gear Ratio 1st Gear 10 926 1 2nd Gear 7 427 1 3rd Gear 5 918 1 4th Gear 5 022 1 5th Gear 4 439 1 6th Gear 3 810 1 WHEELS AND TIRES Front Wheel Size Type 16 in x 3 5 in Spoked Rear Wheel Size Type 16 in x 3 5 in Spoked 132 SPECIFICATIONS ...

Page 135: ...2V 60 55W LL Tail Brake Light Non serviceable LED Front Turn Signal Non serviceable LED Rear Turn Signal Non Serviceable LED License Plate Non Serviceable LED Speedometer Non Serviceable LED Indicator Lights Non Serviceable LED Position Bulb W5W I IN ND DI IA AN N S SC CO OU UT T B BO OB BB BE ER R S SI IX XT TY Y DIMENSIONS DIMENSIONS AND SPECIFICATIONS MAY VARY WITH FEATURES OPTIONS AND ACCESSOR...

Page 136: ...el fluids 531 lbs 241 kg Wet Weight with fuel fluids 551 lbs 250 kg Gross Vehicle Weight Rating GVWR 988 lbs 449 kg Gross Axle Weight Rating GAWR Front 371 lbs 168 kg Rear 675 lbs 306 kg Maximum Load Capacity riders cargo accessories 437 lbs 198 kg CAPACITIES Engine Oil 3 4 qts 2 8 3 8 L with filter at oil change 4 5 qts 4 25 L total for new rebuilt dry engine Fuel 3 3 gal 12 5 L Fuel Reserve fuel...

Page 137: ...ion 54 mm Exhaust System Split Dual Exhaust w Crossover Rev Limit 8300 RPM Idle RPM 1100 50 RPM Fully Warm Lubrication System Semi Dry Sump Spark Plug Gap NGK MR7F 030 inch 0 80 mm CHASSIS Front Suspension Type Travel Telescopic Fork 4 7 in 120 mm Front Fork Tube Diameter 41 mm Rear Suspension Type Travel Dual Shocks 2 in 51 mm Swingarm Steel Front Brakes Single 298 mm Rotor 2 Piston Caliper Rear ...

Page 138: ...d Constant Mesh Foot Shift 1st Gear Ratio 2 769 1 2nd Gear Ratio 1 882 1 3rd Gear Ratio 1 500 1 4th Gear Ratio 1 273 1 5th Gear Ratio 1 036 1 6th Gear Ratio N A Gear Shift Pattern 1 Down 4 Up Final Drive Type Belt Drive 141 Tooth Transmission 28 Tooth Rear Wheel 66 Tooth Ratio 2 357 1 Overall Gear Ratio 1st Gear 10 926 1 2nd Gear 7 427 1 3rd Gear 5 918 1 136 SPECIFICATIONS ...

Page 139: ...agon 130 90B16 67H Rear Tire Type Size North America Kenda K673 150 80 16 71H Non North America Pirelli Night Dragon 150 80B16 77H ELECTRICAL Alternator 460W 3000 RPM Battery 12 volt 13 amp hour 245 CCA cold cranking amps Maintenance Free AGM Voltage Regulator 14 5 volts 32 amp Lamps all bulbs are 12 volt Headlight Osram HB2 12V 60 55W LL Tail Brake Light RY10W Front Turn Signal Non serviceable LE...

Page 140: ...ELECTRICAL License Plate Non Serviceable LED Speedometer Non Serviceable LED Indicator Lights Non Serviceable LED Position Bulb North America N A International W5W 138 SPECIFICATIONS ...

Page 141: ... the use of INDIAN MOTORCYCLE Synthetic Blend 15W 60 Engine Oil for your motorcycle This oil is formulated with synthetic based oil and premium engine additive which have physical properties that meet API SM and ILSAC GF 4 specifications Do not blend oil additives with engine oil If oil must be added in an emergency and the recommended oil is not available choose only a high quality 15W 60 motorcy...

Page 142: ...140 ...

Page 143: ...e product is used commercially when it is used in connection with any work or employment that generates income or is licensed for a commercial purpose during any part of the warranty period The duration of this warranty may vary in your jurisdiction based upon local laws and regulations R RE EG GI IS ST TR RA AT TI IO ON N At the time of sale the Warranty Registration Form must be completed by you...

Page 144: ...adjustment or altitude compensation snow water dirt or other foreign substance ingestion contamination improper maintenance modified components use of aftermarket or unapproved components accessories or attachments unauthorized repairs or repairs made after the warranty period expires or by an unauthorized repair center This warranty excludes damages or failures caused by abuse accident fire or an...

Page 145: ...N OF CONSEQUENTAL INCIDENTAL AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS EXCLUDED FROM THIS LIMITED WARRANTY ALL OTHER IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY ARE LIMITED IN DURATION TO THE ABOVE 24 MONTH 6 M...

Page 146: ...r country be sure to contact INDIAN MOTORCYCLE Customer Assistance and the customs department of the destination country before you move Vehicle importation rules vary considerably from country to country You may be required to present documentation of your move to INDIAN MOTORCYCLE in order to continue your warranty coverage You may also be required to obtain documentation from INDIAN MOTORCYCLE ...

Page 147: ...e of the country where the vehicle was purchased will continue to be covered by the Limited Warranty Please work with your dealer to resolve any warranty issues Should your dealer require any additional assistance they will contact the appropriate person at INDIAN MOTORCYCLE M MO OT TO OR RC CY YC CL LE E N NO OI IS SE E R RE EG GU UL LA AT TI IO ON N Tampering with noise control systems is prohib...

Page 148: ... The California Air Resources Board and INDIAN MOTORCYCLE are pleased to explain the emission control system warranty on your 2015 or later INDIAN MOTORCYCLE In California new motor vehicles must be designed built and equipped to meet the state s stringent anti smog standards INDIAN MOTORCYCLE must warrant the emission control system on your motorcycle for the periods of time listed below provided...

Page 149: ...0 or the California Air Resources Board P O Box 8001 9528 Telstar Avenue El Monte CA 91734 8001 INDIAN MOTORCYCLE warrants that each new 2015 and later INDIAN MOTORCYCLE that includes as standard equipment a headlight taillight and stoplight and is street legal A is designed built and equipped so as to conform at the time of initial retail purchases with all applicable regulations of the United St...

Page 150: ...gs if failure occurs prior to the first scheduled replacement and hoses clamps fittings and tubing used directly in these parts Since emission related parts may vary from model to model certain models may not contain all of these parts and certain models may contain functionally equivalent parts In the State of California only Emission Control System emergency repairs as provided for in the Califo...

Page 151: ...roperly installed Use of replacement parts or accessories not conforming to INDIAN MOTORCYCLE specifications which adversely affect performance and or Use in competitive racing or related events B Inspections replacement of parts and other services and adjustments necessary for required maintenance C Any motorcycle on which the odometer mileage has been changed so that actual mileage cannot be rea...

Page 152: ...BILITY TO USE THE INDIAN MOTORCYCLE FOR ANY PURPOSE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU B NO EXPRESS EMISSION CONTROL SYSTEM WARRANTY IS GIVEN BY INDIAN MOTORCYCLE EXCEPT AS SPECIFICALLY SET FORTH HEREIN ANY EMISSION CONTROL SYSTEM WARRANTY IMPLIED BY LAW INCLUDING ANY WARRANTY OF MERCHANTABIL...

Page 153: ... A AD DD DI IT TI IO ON NA AL L I IN NF FO OR RM MA AT TI IO ON N Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs However INDIAN MOTORCYCLE is not liable for these parts The owner is responsible for the performance of all required maintenance Such maintenance may be performed at a service establishment or by any ind...

Page 154: ...152 ...

Page 155: ...M MA AI IN NT TE EN NA AN NC CE E L LO OG G M MA AI IN NT TE EN NA AN NC CE E L LO OG G MAINTENANCE PERFORMED MILES KM NOTES PERFORMED BY 153 MAINTENANCE LOG ...

Page 156: ...154 ...

Page 157: ...g a Passenger 14 Cleaning Products 117 Clock 34 Clutch Lever 37 Component Identification Indian Scout Bobber 21 Indian Scout Bobber Sixty 23 Indian Scout Bobber Twenty 22 Component Locations Console 24 Coolant Level Inspection 70 Cooling System 69 Crankcase Breather Hoses 86 D Diagnostic Functionality 35 Display Units Standard Metric 34 Drive Belt Alignment 78 Drive Belt Maintenance Drive Belt Ten...

Page 158: ...umber Record 7 Idle Timer Shutdown Notification 57 Ignition Light Key Switch 30 Indicator Lamps 31 Information Labels 19 Instrument Cluster 31 K Key Identification Number 8 L Leather Care 119 Leather Care Dressing 120 Left Control 25 Limited Warranty 141 LUBRICANTS AND FLUIDS 143 M Maintenance During Storage 122 Maintenance Log 153 Maintenance Table Table Key 64 Maintenance Major 64 Matte Clear Co...

Page 159: ...nsion Inspection 50 REGISTRATION 141 Removal From Storage 123 Reporting Safety Defects 18 Reporting Safety Defects Canada 18 Right Control 25 Road Test 113 Road Tests 64 Rodents 122 S Saddlebags 14 Safe Riding Practices 9 Motorcycling Has Inherent Risks 9 Safety During Service Procedures 63 Safety Labels 19 Safety Maintenance 17 Safety Symbols 4 Seat Removal Indian Scout Bobber Scout Bobber Sixty ...

Page 160: ...tion 97 Tire Inflation 121 Tire Pressure 46 97 Tire Pressures 98 Tire Replacement 96 Tire Tread Depth 47 97 Tires 46 96 Trademarks 2 Transporting the Motorcycle 15 Trip Odometer 33 Troubleshooting 114 W Warning Symbols 4 Warranty Information 7 Washing the Motorcycle 117 Wheel Alignment 95 Wheel Inspection 95 Windshield Care if equipped 118 158 INDEX ...

Page 161: ......

Page 162: ...To locate your nearest dealer visit www indianmotorcycle com Part No 9931589 Rev 02 Printed in USA Indian Motorcycle Company 2100 Highway 55 Medina MN 55340 Phone 1 877 204 3697 French 1 800 268 6334 ...

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Indian Motorcycle SCOUT BOBBER 2021, Owner'S Manual

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