Indian Motorcycle Chief Dark Horse 2019 Rider'S Manual Download | Manualshive

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M

MOOTTOORRCCYYCCLLEE NNOOIISSEE RREEGGUULLAATTIIOONN

Tampering with noise control systems is prohibited. Federal law prohibits the following acts or causing thereof:

• The removal or rendering inoperative by any person other than for the purposes of maintenance, repair, or replacement, of any device

or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate
purchaser or while it is in use, or

• The use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

Among those acts presumed to constitute tampering are:

•  Removal or puncturing of the muffler, baffles, header pipes, or any other component which conducts exhaust gasses.
•  Removal or puncturing of any part of the intake system.
•  Lack of proper maintenance.
•  Replacing any moving part of the vehicle, or parts of the exhaust system or intake system, with parts other than those specified by the

manufacturer.

This product should be checked for repair or replacement if the motorcycle noise has increased significantly through use. Otherwise, the
owner may become subject to penalties under state and local ordinances.

NNOOIISSEE EEM

MIISSSSIIOONN W

WAARRRRAANNTTYY

INDIAN MOTORCYCLE warrants that this exhaust system, at the time of sale, meets all applicable U.S. EPA Federal noise standards. This
warranty extends to the first person who buys this exhaust system for purposes other than resale, and to all subsequent buyers.

Warranty claims should be directed to:

•

An authorized INDIAN MOTORCYCLE dealer, or

•

INDIAN MOTORCYCLE COMPANY, 2100 Highway 55, Medina, MN 55340

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Summary of Contents for Chief Dark Horse 2019

Page 1: ...2 0 1 9 R I D E R S M A N U A L ...

Page 2: ...o minimize exposure avoid breathing exhaust do not idle the engine expect as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle WARNING Read understand and follow all of the instructions and safety precautions in this manual and on all product labels F...

Page 3: ...2019 Rider s Manual Chief Dark Horse Chief Vintage Indian Springfield Dark Horse Indian Springfield Chieftain Classic Chieftain Chieftain Dark Horse Chieftain Limited Roadmaster Roadmaster Limited ...

Page 4: ... built Any reprinting or reuse of the depictions and or procedures contained within whether whole or in part is expressly prohibited INDIAN INDIAN MOTORCYCLE INDIAN CHIEF CHIEF CHIEF DARK HORSE INDIAN SPRINGFIELD INDIAN SPRINGFIELD DARK HORSE CHIEFTAIN DARK HORSE CHIEFTAIN CHIEF ROADMASTER and ROADMASTER are trademarks of Indian Motorcycle Company iPhone iPod iPod nano and iPod touch are trademark...

Page 5: ...ny years to come We hope you will take as much pride in riding your new motorcycle as our team did in building it for you We urge you to read this rider s manual thoroughly It contains information essential to safe riding and proper maintenance of your motorcycle Your authorized INDIAN MOTORCYCLE dealer knows your motorcycle best and should be consulted for service and assistance Skilled technicia...

Page 6: ...ARNING WARNING indicates a hazardous situation that if not avoided may result in death to the operator bystanders or person s inspecting or servicing the vehicle CAUTION SAFETY ALERT CAUTION indicates a potential hazard that may result in minor personal injury or damage to the vehicle CAUTION CAUTION indicates special precautions that must be taken to avoid vehicle damage or property damage IMPORT...

Page 7: ...ety 9 Reporting Safety Defects 17 Instruments Features and Controls 21 Pre Ride Inspections 61 Operation 73 Maintenance 85 Cleaning and Storage 145 Specifications 153 Warranty 159 Maintenance Log 171 5 TABLE OF CONTENTS ...

Page 8: ...6 ...

Page 9: ...N NU UM MB BE ER R R RE EC CO OR RD DS S Record important identification numbers below Vehicle Identification Number VIN Engine Identification Number Master PIN Rider PIN Key Fob 1 Serial Number Key Fob 2 Serial Number Key Fob 3 Serial Number Key Fob 4 Serial Number 7 INTRODUCTION ...

Page 10: ... ER RA AT TI IN NG G M MO OT TO OR RC CY YC CL LE E O OU UT TS SI ID DE E T TH HE E U U S S A A If you plan to operate your motorcycle in countries other than the USA and Canada Service facilities or replacement parts may not be readily available Unleaded gasoline may not be available The use of leaded fuels will cause engine damage damage to your emissions systems and voiding of your warranty Gas...

Page 11: ...of the motorcycle and should remain with the motorcycle when ownership changes S SA AF FE E R RI ID DI IN NG G P PR RA AC CT TI IC CE ES S WARNING Improper use of a motorcycle can result in serious injury or death to you your passenger and others To minimize the risk of injury read and understand the information contained in this section before operating the motorcycle This section contains safety...

Page 12: ...nd in different weather conditions Know your skills and limits and ride within them Allow only licensed experienced operators to ride your motorcycle and then only after they have become familiar with its controls and operation Make sure all riders read and understand this rider s manual before riding Do not ride when you re fatigued ill or under the influence of alcohol prescription drugs over th...

Page 13: ...leaning the motorcycle in a curve as this could cause loss of control Do not tow a trailer Towing a trailer can make the motorcycle hard to handle Retract the sidestand fully before riding If the sidestand is not fully retracted it could contact the road surface and cause loss of control To maximize braking effectiveness use the front and rear brakes together Be aware of the following braking fact...

Page 14: ...eflective clothing to improve visibility to other motorists A motorist s failure to see or recognize a motorcycle is the leading cause of automobile motorcycle accidents Wear gloves a jacket heavy boots and long pants to prevent or reduce injury from abrasions lacerations or burns should the motorcycle fall Wear boots with low heels as high heels can catch on pedals or footrests The combination of...

Page 15: ... cargo weight limit of any accessory see accessory instructions and labels Do not attach cargo to an accessory not designed for that purpose Either circumstance could result in an accessory failure that could cause loss of control Always obey posted speed limits Do not attach anything to the motorcycle unless specifically designed for that purpose by INDIAN MOTORCYCLE S SA AD DD DL LE EB BA AG GS ...

Page 16: ...ating GVWR for your motorcycle Adjust ride height as needed See page 104 M MO OD DI IF FI IC CA AT TI IO ON NS S Modifying the motorcycle by removing any equipment or by adding equipment not approved by the manufacturer may void your warranty Such modifications could make the motorcycle unsafe to ride and could result in severe injury to operator or passenger as well as damage to the motorcycle So...

Page 17: ... or sparks in or near the area where refueling is performed or where gasoline is stored WARNING Gasoline and gasoline vapors are poisonous and can cause severe injury Do not swallow gasoline inhale gasoline vapors or spill gasoline If you swallow gasoline inhale more than a few breaths of gasoline vapor or get gasoline in your eyes see a physician immediately If gasoline spills on your skin or clo...

Page 18: ...finish and type to ensure safety Use only genuine INDIAN MOTORCYCLE replacement parts and ensure that all fasteners are tightened to the proper torque T TR RA AN NS SP PO OR RT TI IN NG G T TH HE E M MO OT TO OR RC CY YC CL LE E If you must transport the motorcycle Use a truck or trailer Do not tow the motorcycle with another vehicle as towing will impair the motorcycle s steering and handling Pos...

Page 19: ...owing Operator body weight Passenger body weight Weight of all rider s apparel and items in or on apparel Weight of any post production accessories and their contents Weight of any additional cargo on the motorcycle R RE EP PO OR RT TI IN NG G S SA AF FE ET TY Y D DE EF FE EC CT TS S If you believe that your vehicle has a defect that could result in a crash or cause injury or death you should imme...

Page 20: ... Vehicle Identification Number VIN side of steering head y Rear Wheel Service Warning under side cover w Vehicle Emission Control Information VECI u Saddlebag Cargo Warning e Noise Emission Control Information NECI i Rear Tip Over Bar Warning r Operator Warning Fuel Recommendation o Dashboard Cargo Capacity Warning t Shock Air Pressure Warning under side cover 18 SAFETY ...

Page 21: ...NOTE Models shown for reference only Safety label locations may vary depending on model a Trunk Trunk Rack Capacity Label s Lower Fairing Glove Box Cargo Capacity Label inside covers 19 SAFETY ...

Page 22: ...20 ...

Page 23: ...hone Storage Compartment if equipped o Front Brake Master Cylinder e Fuel Gauge if equipped a Throttle Grip r Speedometer Fuel Gauge if equipped s Front Brake Lever t Instrument Cluster if equipped d Auxiliary Light Switch if equipped y Ride Command if equipped f Fuel Cap u Tachometer if equipped g Ornamental Cap Do not remove 21 INSTRUMENTS FEATURES AND CONTROLS ...

Page 24: ...ow Beam Flash to Pass r Turn Signal Hazard Signal t Screen List Select if equipped y Audio Control Switch if equipped R RI IG GH HT T C CO ON NT TR RO OL L u Engine Stop Switch i Engine Start Run Switch o Cruise Control Switch a Windscreen Control Switch if equipped 22 INSTRUMENTS FEATURES AND CONTROLS ...

Page 25: ...ls Left Control Right Control The power switch must be ON for the toggle switches to function Use the right hand switch to navigate through menus or accept dialog boxes on Ride Command display Use the left hand switch to back out of menus decline dialog boxes hang up phone calls and toggle through display screens 23 INSTRUMENTS FEATURES AND CONTROLS ...

Page 26: ... CH HE ES S NOTE Models shown for reference only Safety label locations may vary depending on model q Auxiliary Light Switch if equipped e Power Locks if equipped w Power Switch r Heated Handgrips if equipped 24 INSTRUMENTS FEATURES AND CONTROLS ...

Page 27: ...atically when speed or distance reach predetermined levels To cancel a signal manually move the switch to the center position and push it inward Momentary Feature Move the turn signal switch left or right and hold it in that position for at least one second The momentary feature will activate and the signal will then cancel when the switch is released Emergency Flasher Switch Hazard Switch The haz...

Page 28: ...e 28 Power Switch The power switch is located above the instrument gauge Press and release the power switch to enable or disable all electrical power to the vehicle See page 27 Left Hand Trigger Switch Use the left hand switch to back out of menus decline dialog boxes hang up phone calls and toggle through display screens See page 23 Right Hand Trigger Switch Use the right hand switch to navigate ...

Page 29: ...power the vehicle will automatically power off after five minutes of inactivity Automatic power down can be overridden on bikes with RIDE COMMAND through the settings menu TIP The headlights and any accessories plugged into power ports will remain on until the power switch is turned off H HA AZ ZA AR RD D S SW WI IT TC CH H The power switch must be ON to activate the flashers but once activated th...

Page 30: ...motor will not engage during this time If a key fob is not available your personal identification number PIN can be entered using the turn signal switches to unlock the security system See page 137 D DR RI IV VI IN NG G K KE EY Y F FO OB B O OP PE ER RA AT TI IO ON N After starting the engine the Vehicle Control Module VCM will verify that the key fob is within range again when shifting from neutr...

Page 31: ...N NE ER R When the audio source is set to Tuner press left or right to navigate through preset stations Press and hold to seek Press once to advance to next preset station P PE ER RS SO ON NA AL L A AU UD DI IO O When audio source is set to Bluetooth Audio or USB iPod press left or right to navigate through audio tracks C CR RU UI IS SE E C CO ON NT TR RO OL L S SW WI IT TC CH H Cruise control can...

Page 32: ...te whether lights are on or off OFF Red Light ON Green Light The auxiliary lights turn off when the power switch is turned off The auxiliary lights automatically turn on when the engine starts if they were on when the engine was shut down The switch background light flashes if a fault exists with either auxiliary light H HA AN ND D G GR RI IP P H HE EA AT TE ER R S SW WI IT TC CH H I IF F E EQ QU ...

Page 33: ...the key fob is not detected the security light and or power switch will flash The system will not perform the lock or unlock command S SE EA AT T H HE EA AT TE ER R S SW WI IT TC CH HE ES S I IF F E EQ QU UI IP PP PE ED D The seat heater toggle switches are located on the lower left edge of the seat The driver s switch q is the left switch the passenger s switch w if equipped is on the right Toggl...

Page 34: ...S ST TE ER R C CR RU UI IS SE ER R M MO OD DE EL LS S The instrument cluster includes the speedometer indicator lamps and Multi Function Display MFD q Speedometer w Indicator Lamps e Multi Function Display 32 INSTRUMENTS FEATURES AND CONTROLS ...

Page 35: ...U UM ME EN NT T C CL LU US ST TE ER R B BA AG GG GE ER RS S A AN ND D T TO OU UR RI IN NG G M MO OD DE EL LS S q Speedometer w Indicator Lamps e Multi function Display r Tachometer 33 INSTRUMENTS FEATURES AND CONTROLS ...

Page 36: ...the corresponding turn signal is activated Both arrows flash when the hazard signal is activated If there is a problem in the signal system the lamps will flash at twice the normal rate Vehicle Speed When standard mode is selected speed displays in miles per hour When metric mode is selected speed displays in kilometers per hour High Beam The headlight switch is set to high beam This indicator wil...

Page 37: ...ry power is low requiring service Low Oil Pressure This lamp illuminates when oil pressure drops below a safe operating pressure while the engine is running If this lamp illuminates while the engine is running above idle speed turn the engine off as soon as safely possible and check the oil level If the oil level is correct and the lamp remains on after the engine is restarted turn the engine off ...

Page 38: ...lamp illuminates briefly when the power switch is turned ON This indicates proper function If this lamp illuminates while the engine is running see an authorized dealer promptly The light will remain on if the tilt sensor shuts down the engine If abnormal sensor or engine operation is detected the light will remain on as long as the fault condition exists Retrieve the error codes for diagnosis Sec...

Page 39: ...d bring it to the upright position Non fairing Models Fairing Models The segments of the fuel gauge q show the level of fuel in the fuel tank When the last segment clears a low fuel warning is activated All segments including the fuel icon will flash Refuel promptly M MU UL LT TI I F FU UN NC CT TI IO ON N D DI IS SP PL LA AY Y M MF FD D M MO OD DE ES S I IF F E EQ QU UI IP PP PE ED D The power sw...

Page 40: ... and 1 minute segments After completing the 1 minute segment step 4 will save the new settings and exit the clock mode G GE EA AR R P PO OS SI IT TI IO ON N Gear position displays at all times while the engine is running unless a fault occurs with the gear position sensor E EN NG GI IN NE E S SP PE EE ED D Engine speed displays in revolutions per minute RPM A AV VE ER RA AG GE E F FU UE EL L E EC ...

Page 41: ...ion 1 Press the right hand trigger until CYLdeAC displays 2 Hold down the right hand trigger CD ON or CD OFF will display 3 Toggle to turn cylinder deactivation on or off Press and hold hand right hand trigger to save settings CYLdeAC ON rear cylinder can deactivate CYLdeAC OFF rear cylinder cannot deactivate R RI ID DE E M MO OD DE ES S NOTE For models equipped with Ride Command ride modes can be...

Page 42: ... the desired setting 5 Press and hold the LEFT TOGGLE switch to save the setting and advance to the next display option 6 Repeat the procedure to change remaining display settings M MI IS SF FI IR RE E D DE ET TE EC CT TI IO ON N If a misfire is detected the check engine indicator lamp will begin to flash and fuel will be cut to the affected cylinder s The check engine indicator lamp will continue...

Page 43: ...the current ignition cycle When the power switch is turned OFF the code and message is lost but will reappear if the fault reoccurs after restarting the engine q Error Code Number 0 9 w Suspect Parameter Number SPN e Failure Mode Indicator FMI If the CHECK ENGINE indicator lamp illuminates retrieve the error codes from the display Error codes can also be viewed on Ride Command display if equipped ...

Page 44: ...N REQUIRED Engine oil pressure has dropped while the engine is running Oil pressure is below a safe operating pressure Stop the engine as soon as safely possible and check the oil level If the oil level is sufficient but LO OIL continues to display after restarting the engine stop the engine immediately 42 INSTRUMENTS FEATURES AND CONTROLS ...

Page 45: ...rating of your vehicle We recommend against the use of any hand held device while driving and encourage the use of voice operated systems when possible Make sure you are aware of all applicable local laws that may affect the use of electronic devices while driving For the most up to date information about your Ride Command display visit www my indianmotorcycle com The RIDE COMMAND Display has 5 bu...

Page 46: ... source adjust volume level and set radio presets Display On Off Button Press the Display On Off button to turn the Ride Command display on and off while motorcycle is in use Bluetooth Button Press the Bluetooth button to pair a phone or headset to the Ride Command display Navigation Button Press the Navigation button to access Ride Command navigation features if equipped find directions and look ...

Page 47: ...o the following Set the Time Format 12 hour or 24 hour Enable GPS Time if equipped which automatically sets the time to the time zone you are currently in Set the time Enable Disable Daylight Saving Time A AU UD DI IO O From the Audio Settings you can do the following Enable Automatic Volume Control Set the Equalizer settings Adjust the Fade and Balance Clear AM FM Presets Set the Radio Tuner Regi...

Page 48: ...gh low headlight beam switch to override this function and allow the headlights to operate when the engine is not running Turn the power switch on then toggle the high low headlight beam switch to turn the headlights on T TH HR RO OT TT TL LE E C CO ON NT TR RO OL L G GR RI IP P The throttle control grip is located on the right handlebar Use the throttle control grip to control engine speed While ...

Page 49: ... toward the handlebar To engage the clutch release the lever in a brisk but controlled manner G GE EA AR R S SH HI IF FT T L LE EV VE ER R The gear shift lever is located on the left side of the motorcycle Operate the lever with your foot Press downward on the toe lever to shift to a lower gear Lift upward on the toe lever to shift to a higher gear Release the lever after each gear shift See page ...

Page 50: ...orrect low tire pressure promptly Always inspect tire pressure and condition before each ride See page 66 The TPMS display may indicate an increase in tire pressure while riding a normal occurrence as tires warm up Riding into colder conditions may result in a drop in tire pressure as tires cool down Regardless of conditions low tire pressures should always be corrected promptly T TR RU UN NK K I ...

Page 51: ...E ED D 1 If applicable remove the left and right saddlebags and remove the trunk lock fastener q from each trunk latch 2 Disconnect the trunk harness multi plug w NOTE The trunk harness multi plug is located above the metal mounting plate y 49 INSTRUMENTS FEATURES AND CONTROLS ...

Page 52: ...3 Lift the trunk latches e to unlock the trunk from the mount 4 Lift up on the rear of the trunk r and slide rearward t to release the trunk from the motorcycle 50 INSTRUMENTS FEATURES AND CONTROLS ...

Page 53: ...eft and right saddlebags and remove the trunk lock fastener q from each trunk latch 2 Lift the trunk latches w to unlock the trunk from the mount 3 Lift up on the rear of the trunk e and slide rearward r to release the trunk from the motorcycle 51 INSTRUMENTS FEATURES AND CONTROLS ...

Page 54: ...d bag capacity is 22 lbs 10 kg of cargo per side Soft bag capacity is 15 lbs 6 8 kg of cargo per side H HA AR RD D B BA AG G R RE EM MO OV VA AL L 1 Remove the side cover 2 Unlock the electric saddlebag locks q if equipped TIP The provided key can also be used in the latch release buttons to unlock the saddlebag lids 3 Disconnect the saddlebag lock wiring near the seat 4 Press the lid latch releas...

Page 55: ...tion can result in loss of control accident and driving hazards for other motorists if saddlebag falls from the motorcycle Always make sure saddlebag are mounted properly S SO OF FT T B BA AG G R RE EM MO OV VA AL L 1 Unbuckle the saddlebag lid clasps and open the lid 2 Remove the saddlebag fastener bolts 3 Lift the saddlebag straight up and then straight out to remove WARNING Improper saddlebag i...

Page 56: ...e motorcycle until it is fully extended Always turn the handlebars to the left for maximum stability Lean the motorcycle to the left until the sidestand firmly supports the motorcycle CAUTION If the motorcycle weight is not resting on the sidestand it will not lock In this situation any movement of the motorcycle could cause the sidestand to retract slightly If the sidestand is not in the full for...

Page 57: ...tall the windshield Rotate the latches fully downward to secure the windshield W WI IN ND DS SH HI IE EL LD D A AD DJ JU US ST TM ME EN NT T I IF F E EQ QU UI IP PP PE ED D Use the windshield switch q to adjust windshield height for the best wind deflection Press up on the switch to adjust the windshield upward Press down on the switch to adjust the windshield downward Double tap up or down on the...

Page 58: ...iper For maximum brake effectiveness apply the front brake lever and the rear brake pedal together A AN NT TI I L LO OC CK K B BR RA AK KE E S SY YS ST TE EM M A AB BS S The anti lock brake system automatically adjusts brake pressure as needed to provide optimum braking control reducing the chance of wheel lock up during hard braking events or when braking on rough uneven slippery or loose surface...

Page 59: ...ring a hard braking event The anti lock brake system does not compensate for or reduce the risks associated with excessive speed reduced traction on rough uneven or loose surfaces poor judgment improper operation F FR RO ON NT T B BR RA AK KE E L LE EV VE ER R The front brake lever is located on the right handlebar This lever controls only the front brakes The front brakes should be applied simult...

Page 60: ...ency which could result in severe injury or death See page 80 for braking procedures P PA AS SS SE EN NG GE ER R F FL LO OO OR RB BO OA AR RD D S SU UP PP PO OR RT TS S I IF F E EQ QU UI IP PP PE ED D The passenger floorboard height and angle can be adjusted To adjust the angle loosen both attachment screws q Rotate the floorboard to the desired position using the indicator mark on the rear facing...

Page 61: ...el filler cap q is located on the right side of the console An ornamental cap w is located on the left side of the console Do not attempt to remove the ornamental cap 1 Turn the fuel cap counter clockwise to remove it 2 See page 74 for fueling instructions 3 To tighten the cap turn it clockwise until the seal compresses onto the tank then continue to tighten until the cap ratchets several times 59...

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Page 63: ...WARNING Read the entire Instruments Features and Controls section of this manual before riding your motorcycle A complete understanding of the features and capabilities of your motorcycle is essential to its safe operation Anything less may result in serious injury or death You must be familiar with all instruments and controls to perform the pre ride inspections TIP During the pre ride inspection...

Page 64: ...rn signal switch to the left Verify that front and rear left turn signals flash as well as the corresponding light on the indicator panel Move the switch to the center position and push it inward to cancel the signal Verify that the signals and the indicator light stop flashing Repeat the procedure for the right turn signals Emergency Flashers Press and hold the turn signal switch in for 1 second ...

Page 65: ... Clutch Check lever operation and freeplay Front Suspension Check for leaks debris and damage Steering Check for smooth operation by turning handlebars full left and full right Rear Suspension Inspect for leaks CHIEFTAIN ROADMASTER SPRINGFIELD Check shock movement and air pressure Ride Height Make sure preload is adjusted properly for load Rear Drive Belt Check for wear or damage Check drive belt ...

Page 66: ...at normal operating temperature when checking the oil level NOTICE Oil level will NOT be accurate if checked on a cold engine DO NOT ADD oil to bring level to the FULL mark on a cold engine as this can result in overfilling The oil fill cap dipstick is located on the left side of the motorcycle q A special tool is provided in the tool kit to assist with dipstick removal Always use the recommended ...

Page 67: ...e in the safe range do not add oil Oil should be added only if the proper oil check procedure is followed AND the level is below the safe mark q ADD Mark w FULL Mark 8 Do not overfill Overfilling can result in loss of engine performance and an oil saturated air filter Use a suction device to remove excess oil if overfilled TIP The approximate volume between the ADD and FULL marks on the dipstick i...

Page 68: ...re and condition before each ride Check tire pressure before riding when the tires are cold This will provide the most accurate reading as riding warms the tires and increases tire air pressure Tires remain warm for at least 3 hours after a ride Do not adjust tire pressure immediately after riding As tires cool the pressure will drop and result in underinflation Always check and adjust tire pressu...

Page 69: ...ry See page 114 F FR RO ON NT T B BR RA AK KE E L LE EV VE ER R 1 Pull the front brake lever toward the handlebar and hold it The lever should move freely and smoothly The lever should feel firm and continue to feel firm until released 2 Release the lever It should return to its rest position quickly when released 3 If the front brake lever fails to perform as stated service the brake lever before...

Page 70: ...RCYCLE dealer or other qualified dealer WARNING Brake fluid leaks or low brake fluid levels could cause brake system failure which could result in serious injury or death Do not operate the vehicle with low brake fluid levels or when leaks are evident dampness or stains from dried fluid See your authorized INDIAN MOTORCYCLE dealer or other qualified dealer T TH HR RO OT TT TL LE E Rotate the throt...

Page 71: ... dealer for service M ME EC CH HA AN NI IC CA AL L C CL LU UT TC CH H 1 Squeeze the clutch lever q toward the handlebar and release it It should move freely and smoothly and it should return to the rest position quickly when released If the lever fails to perform as stated service the clutch lever before riding 2 Freeplay gap is the amount of lever movement from the rest position to the point of c...

Page 72: ...on operation See page 107 S ST TE EE ER RI IN NG G 1 On level ground straddle the motorcycle and bring it to the fully upright position Turn the handlebars from stop to stop The action should be smooth but not loose 2 Make sure wires hoses and control cables do not interfere with smooth steering R RE EA AR R S SU US SP PE EN NS SI IO ON N Check the rear shock absorber mounting and inspect for leak...

Page 73: ...u discover cracks broken teeth or frayed edges replace the drive belt before riding See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer can assist F FU UE EL L L LE EV VE EL L For the most accurate reading sit on the motorcycle and bring it to the upright position before turning it on Cruiser Models Bagger and Touring Models The segments of the fuel gauge q show the ...

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Page 75: ...s so they seat and mate properly Read understand and follow all break in procedures to ensure the long term performance and durability of your engine NOTICE Failure to properly follow the engine break in procedures outlined in this manual can result in serious damage to the engine Avoid full throttle operation and other conditions that may place an excessive load on the engine during the break in ...

Page 76: ...ance must include inspection adjustments fastener tightening and an engine oil and filter change Performing break in maintenance at the required odometer reading helps ensure peak engine performance minimal exhaust emissions and maximum service life of the engine F FU UE EL LI IN NG G Always dismount the motorcycle and refuel on level ground with the sidestand down Review the fuel warnings See pag...

Page 77: ...al times NOTICE Fuel can damage painted surfaces and plastic parts If gasoline spills on the any part of the motorcycle immediately rinse it off with water or wipe it dry with a clean cloth P PR RI IM MI IN NG G T TH HE E F FU UE EL L S SY YS ST TE EM M If the motorcycle runs out of fuel prime the fuel system before attempting to restart the engine 1 Fill the fuel tank 2 Turn the power switch on 3...

Page 78: ...ithin range See page 28 3 Move the engine stop run switch to the RUN position 4 Shift the transmission to neutral 5 Apply the front brakes Disengage the clutch pull the clutch lever fully toward the handlebar 6 The motorcycle may be electrically activated by pressing either the starter switch or power switch Then with the throttle closed press and release the starter switch to start the engine The...

Page 79: ... to operating temperature TIP Do not rev the engine or put the transmission in gear immediately after starting the engine Allow the engine to idle for about 30 seconds after a warm start or at least one minute after a cold start longer in cold weather This will allow oil to reach all areas before the engine is put under load NOTICE Do not run the engine at high RPM with the clutch disengaged or th...

Page 80: ...d or rearward freely without disengaging the clutch If the power switch is ON the neutral indicator illuminates when the transmission is in neutral S SH HI IF FT TI IN NG G G GE EA AR RS S W WH HI IL LE E S ST TA AT TI IO ON NA AR RY Y To locate neutral when the motorcycle is stationary use one of the following techniques to load and unload the transmission 1 With the clutch disengaged lever pulle...

Page 81: ...ward the handlebar and close the throttle Move the toe shift lever downward until you feel it stop at the next gear Simultaneously release the clutch lever while opening the throttle WARNING Downshifting improperly could cause transmission damage loss of traction and loss of control which could result in serious injury or death Reduce speed before downshifting Always downshift within the recommend...

Page 82: ...ning the throttle rolling the throttle control grip rearward For even acceleration open the throttle with a smooth continuous motion When you reach the recommended speed for upshifting shift up one gear WARNING Accelerating abruptly could cause your body to shift rearward suddenly which could result in loss of control Accelerating abruptly could also cause loss of control on low traction surfaces ...

Page 83: ...us injury or death Follow all cruise operation procedures carefully Never use cruise control when roads are wet or slippery Do not use cruise control when riding in heavy or congested traffic C CR RU UI IS SE E C CO ON NT TR RO OL LT TI IP PS S Cruise control can be set in gears 3 6 Vehicle speed must be above 20 MPH 32 km h Set speed will vary slightly in hilly terrain Cruise control will not res...

Page 84: ...e cruise control will resume the previously set speed D DE EC CE EL LE ER RA AT TE E While cruise control is engaged tap and release left on the cruise control switch to decrease speed in approximately 1 MPH 1 2 km h increments Press and hold the left on the cruise control switch to decelerate to a new set speed resets when switch is released or to the minimum cruise speed of 20 MPH 32 km h C CA A...

Page 85: ...he foot of the sidestand to provide a firm surface The sidestand footrest must be strong enough and large enough to support the motorcycle s weight without sinking into the parking surface Asphalt becomes soft in hot weather A sidestand can sink into soft asphalt and the motorcycle may fall When parking on asphalt in hot weather use a sidestand footrest CAUTION Hot engine and exhaust components ca...

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Page 87: ...rmation in the Safety Maintenance section Before beginning any maintenance procedure read the instructions for the entire procedure Always position the motorcycle on a firm level surface before performing service Make sure the motorcycle will not tip or fall while elevated or while on the sidestand See the Elevating the Vehicle section for details Hot engine and exhaust components can cause burns ...

Page 88: ...ure optimum engine performance for the entire service life of the engine Your dealer will change engine oil inspect all fluids and serviceable components ensure that all fasteners are tightened and make other adjustments as needed P PE ER RI IO OD DI IC C M MA AI IN NT TE EN NA AN NC CE E Inspect clean lubricate adjust and replace parts as necessary When inspection reveals the need for replacement...

Page 89: ...mpression See page 139 I I I I I I Engine Oil Filter See page 93 R R R R R R R R R R R Crankcase Vent I I I I I I I I I I I I Engine Mount Fasteners I Oil Lines Oil System Inspection if equipped I I I I I I I I I I I I Air Filter See page 95 I I I I R I I R I I R I Exhaust System See page 139 I I I I I I I I I I I I Spark Plugs I I R I Maintenance Key I Inspect clean adjust correct or replace if n...

Page 90: ...I I I I Clutch Cable See page 111 I I L I L I L I L I L Clutch Lever Mechanical See page 110 L I L I L I L I L I L Diagnostic Codes I I I I I I I I I I I I Drive Belt Rear See page 71 I I I I I I I R I I I I Drive Belt Tension Adjustment I I See dealer or service manual for adjustment at indicated intervals and with each tire change thereafter Maintenance Key I Inspect clean adjust correct or repl...

Page 91: ...ve Emission Control System if equipped I I I I I I I I I I I I Fasteners See page 140 I I I I I I I I I I I I Front Brake Lever See page 67 L I L L L L L L L L L L ABS Components See page 118 I I I I I I I I I I I I Front Fork Oil See page 107 I I I R I I R I I R I Maintenance Key I Inspect clean adjust correct or replace if necessary P Perform R Replace Rebuild L Lubricate w proper lubricant Repl...

Page 92: ...ystem Lines Fittings I I I I I I I I I I I I Fuel Filter See page 94 R Gear Shift Lever I I I I I I I I I I I I Headlamp See page 125 I I I I I I I I Rear Suspension Rocker I I I I L I I L I I L I Rear Shock Unit See page 70 and page 102 I I I I I I I I I I I R Maintenance Key I Inspect clean adjust correct or replace if necessary P Perform R Replace Rebuild L Lubricate w proper lubricant Replace ...

Page 93: ... Pedal See page 112 I I I I I I I I I I I I Road Test See page 139 P P P P P P P P P P P P Sidestand Sidestand Safety Switch See page 68 L I I I I L I I I L I I I L I Steering Bearings See page 108 I I I I I I I I I I I I Suspension Linkage Rear I I I I I I I I I I I I Maintenance Key I Inspect clean adjust correct or replace if necessary P Perform R Replace Rebuild L Lubricate w proper lubricant ...

Page 94: ...wingarm Rear Axle See page 107 I I I I I I I I I I I I Throttle Body I I I I I I I I I I I I Throttle Control Grip L I L L L L L L L L L L Tires Wheels Spokes See page 118 I I I I I I I I I I I I Maintenance Key I Inspect clean adjust correct or replace if necessary P Perform R Replace Rebuild L Lubricate w proper lubricant Replace at specified interval or annually Replace as specified or every 2 ...

Page 95: ...r may illuminate when the engine is started If this occurs do not increase RPM above idle speed until the indicator turns off Operating above idle speed could result in damage to the engine 1 Change the oil and filter when the engine is warm If the engine is cold start the engine and allow it to run at idle for at least 5 minutes 2 Park the motorcycle with the sidestand down on a firm level surfac...

Page 96: ...tered position start the engine and run it at varied speeds up to 2500 RPM for approximately 3 minutes 14 Stop the engine and add an additional one quart 95 l of engine oil Do not overfill Overfilling can result in loss of engine performance and an oil saturated air filter Use a suction device to remove excess oil if overfilled 15 To ensure the oil level is within the safe operating range re check...

Page 97: ...able on page 87 1 Remove the air box cover screws q and remove the cover w 2 Remove the three air filter screws e and remove the air filter assembly 3 Remove the air filter r 4 Clean the filter sealing surface on the backing plate 5 Verify that the air box cover seal is properly seated in the groove around the outer edge of the air box backing plate 6 Position the air filter assembly against the a...

Page 98: ...ive belt will maximize belt and sprocket life and minimize drive line noise Clean the belt at every tire change Clean the belt more often if riding in dirty dusty or high debris environments 1 Mix a few drops of mild dish soap with a cup of warm water 2 Use a soft nylon brush to clean the belt and sprocket teeth with the soapy water Clean well in corner areas where road debris and belt dust can co...

Page 99: ...INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer can assist DO NOT attempt to check belt tension if the belt has been exposed to rain or washing within a 24 hour period or if the vehicle has been run at operating temperature within the last four hours Allow the vehicle to cool down to ambient temperature before measuring belt tension Replace the drive belt and both sprock...

Page 100: ...monitor condition External tooth cracks Replace belt Missing teeth Replace belt Chipping not serious OK to run but monitor condition Fuzzy edge cord OK to run but monitor condition Hook wear Replace belt Stone damage Replace belt if damage is on edge Bevel wear outboard edge only OK to run but monitor condition 98 MAINTENANCE ...

Page 101: ...can cause drive line noise and damage the drive belt causing possible belt failure and loss of control of the motorcycle NOTE Marks q and w are used as a reference for initial wheel alignment Marks should be in roughly the same position on both left and right sides of wheel 1 Place the motorcycle in an upright position with the front wheel clamped in a wheel vise 2 Make note of adjuster locations ...

Page 102: ... proper belt tension 6 When belt tension is correct check and adjust final wheel alignment as follows B BE EL LT T A AL LI IG GN NM ME EN NT T WARNING A drive belt that is not properly aligned can cause drive line noise and damage the drive belt causing possible belt failure and loss of control of the motorcycle NOTE To minimize change in belt tension use LEFT SIDE adjuster only to make final adju...

Page 103: ...begins to track down the center of the driven sprocket flange during forward wheel rotation NOTE It may be necessary to loosen the axle nut and tap the left end of the axle to ensure it moves forward when the adjuster is loosened The axle nut must be retightened to the ADJUSTMENT SPECIFICATION before proceeding 4 Rear wheel alignment is satisfactory when the drive belt remains centered on driven s...

Page 104: ...height is out of specification 1 Verify that tire pressure is at specification See page 120 2 Secure the motorcycle in an upright position by clamping the front wheel in a wheel vise 3 Remove the saddlebag if equipped 4 Apply a strip of tape q to the rear fender directly over the center of the rear axle 5 Using a suitable lift raise the motorcycle until the rear shock is completely extended 6 Meas...

Page 105: ...load as needed RECOMMENDED SUSPENSION SAG CHIEF MODELS 35mm 1 375 in 1 3 8 SPRINGFIELD MODELS 45mm 1 75 in 1 3 4 CHIEFTAIN MODELS 45mm 1 75 in 1 3 4 ROADMASTER MODELS 45mm 1 75 in 1 3 4 R RE EA AR R S SH HO OC CK K P PR RE EL LO OA AD D R RI ID DE E H HE EI IG GH HT T A AD DJ JU US ST TM ME EN NT T A AP PP PL LI IE ES S T TO O C CH HI IE EF F M MO OD DE EL LS S 1 Park the motorcycle with the sides...

Page 106: ...cover The label shows recommended pressures based on potential load weights Always inspect and adjust shock preload ride height based on your actual load weight in addition to adjusting shock air pressure Follow these guidelines when adjusting Park the motorcycle with the sidestand down on a firm level surface Remove all riders and cargo DO NOT exceed 150 PSI 1034 kPa in the shock Use the INDIAN M...

Page 107: ...TOTAL CARGO OCCUPANT WEIGHT lbs AIR PRESSURE psi MAX PRESSURE 150 PSI NO TRUNK PAINTED TRUNK 0 0 0 SELECT PRESSURE CORRESPONDING TO TOTAL CARGO AND OCCUPANT WEIGHT REMOVE ALL PASSENGERS AND CARGO BEFORE SETTING CHECKING SHOCK PRESSURE SET PRESSURE WITH BIKE ON SIDE STAND 150 0 0 175 0 10 200 0 17 225 10 24 250 17 45 275 24 65 300 32 85 325 40 97 350 52 110 375 67 119 400 82 127 425 98 136 450 114 ...

Page 108: ...ressure Refer to the label located on the inside of the left side cover 4 Install the hose fitting of the recommended gauge securely onto the air fitting Read the air pressure on the gauge 5 To reduce air pressure push the bleed button on the gauge Bleed pressure in small amounts until the desired pressure is attained 6 To increase pressure pump the handle until pressure increases to the desired a...

Page 109: ... swingarm or in the axle area see your dealer for service 4 With the transmission in neutral slowly rotate the rear wheel If the wheel does not rotate smoothly see your dealer for service F FR RO ON NT T F FO OR RK K S SU US SP PE EN NS SI IO ON N I IN NS SP PE EC CT TI IO ON N 1 Place the motorcycle on the sidestand and inspect the front forks If fork oil is present on the outer tube do not ride ...

Page 110: ...top to stop The action should be smooth but not loose Make sure wires hoses and control cables do not interfere with smooth steering 3 Position the front wheel straight ahead Grasp the front forks near the front axle and attempt to move the wheel front to back If there is front to back movement at the steering head see your dealer for service 4 If steering binds feels rough or uneven or if movemen...

Page 111: ...ssions canister to be sure they are secure The vent line coming from the tank should be connected to the black port The purge line should be connected to the gray or natural colored port F FU UE EL L S SY YS ST TE EM M C CO OM MP PO ON NE EN NT TS S 1 Inspect fuel hoses for cracks or damage 2 Inspect hose connections at the fuel tank q and at the fuel rail for dampness or stains from leaks The tan...

Page 112: ...H H L LE EV VE ER R F FR RE EE EP PL LA AY Y 1 Position the handlebars in the straight ahead position before measuring clutch lever freeplay 2 The clutch cable adjuster nut is located alongside the left down tube While holding the cable slide the rubber protective cover away from the lock nut Loosen the lock nut 3 Turn the cable adjuster inward or outward until clutch lever freeplay is 0 5 1 5 mm ...

Page 113: ...r be aware of the internal clutch switch Improper assembly can cause damage to the switch 5 Reconnect the clutch cable Reinstall the lever C clip and pin 6 Adjust clutch lever freeplay See page 110 7 Tighten the adjuster nut and slide the protective cover over the adjuster M ME EC CH HA AN NI IC CA AL L C CL LU UT TC CH H C CA AB BL LE E L LU UB BR RI IC CA AT TI IO ON N Lubricate control cable en...

Page 114: ...Use all purpose grease 2 Inspect brake pads as outlined on page 116 B BR RA AK KE E F FL LU UI ID D P PR RE EC CA AU UT TI IO ON NS S WARNING Using the wrong fluid or allowing air or contaminants into the fluid system can damage the system seals or result in a malfunction that could lead to serious injury or death Use only DOT 4 brake fluid from a sealed container Do not operate the front brake wi...

Page 115: ... from the right side of the vehicle 3 Wipe the fluid container and the area around the reservoir cover with a clean cloth 4 If the fluid level is low inspect brake pads as outlined on page 116 If pads are not worn beyond the service limit inspect the brake system for leaks 5 Remove the cover and diaphragm The fluid level should be above the minimum indicator mark w on the reservoir body q Add brak...

Page 116: ...ing on page 87 Do not attempt to change the anti lock brake system fluid Please see your dealer for this service Always add brake fluid from a new unopened container Always use the recommended fluid See page 158 1 Position the motorcycle on level ground in the fully upright position Position the handlebars so that the fluid reservoir is level Wipe the fluid container and the area around the reserv...

Page 117: ...s around hoses fittings reservoir and brake calipers Check for deterioration of hoses B BR RA AK KE E D DI IS SC C I IN NS SP PE EC CT TI IO ON N C CL LE EA AN NI IN NG G 1 Inspect brake discs q for nicks scratches cracks or other damage Inspect the thickness of each brake disc at four or more locations around the disc If any disc is worn to the minimum thickness at the thinnest point or if a disc...

Page 118: ...ial w has worn to 1 0 mm Please see your dealer for this service TIP After replacing pads allow up to 250 miles 500 km of operation in urban driving conditions not highway cruising to allow pads to mate with new rotors Brakes should be used frequently During this time brake performance will be less effective Avoid using brakes harshly unless in an emergency Brake efficiency will gradually increase...

Page 119: ...side of the caliper to view the friction material 3 Reinstall the caliper covers if equipped TORQUE Acorn Nuts q q 18 ft lbs 24 Nm Caliper Cover Screw w w 84 in lbs 9 5 Nm R RE EA AR R B BR RA AK KE E P PA AD D I IN NS SP PE EC CT TI IO ON N 1 Position the motorcycle on the sidestand with the handlebars turned to the left 2 Use an inspection mirror positioned at the front side of the caliper to vi...

Page 120: ... for loose bent broken or missing spokes if equipped To identify loose spokes grasp each spoke and try to move it side to side or up and down All spokes should be equally tight and have the same amount of flex Tighten loose spokes and replace bent broken or missing spokes see an authorized dealer WARNING Spokes adjusted or replaced improperly could distort the wheel make the motorcycle difficult t...

Page 121: ...specified by INDIAN MOTORCYCLE for your vehicle Always maintain proper tire pressure as recommended in the rider s manual and on safety labels T TI IR RE E R RE EP PL LA AC CE EM ME EN NT T NOTICE On models equipped with a TPMS the sensors are located 180 from the valve stem Use caution when servicing tires To avoid damaging a sensor break the bead at the valve stem then at 90 and 270 from the val...

Page 122: ...roximately 1 16 inch 1 6 mm The tread wear indicators appear as a solid band across the tread You may also use a depth gauge or an accurate ruler to measure the depth of the center tire tread on both front and rear tires T TI IR RE E P PR RE ES SS SU UR RE E Always check and adjust tire pressure when tires are cold Do not adjust tire pressure immediately after riding Wait at least 3 hours after ri...

Page 123: ... Dunlop American Elite 40 psi 276 kPa 40 psi 276 kPa Black Tires SPRINGFIELD Front 130 90 B16 73H Dunlop Elite 3 46 psi 317 kPa 46 psi 317 kPa Rear 180 60 R16 80H Dunlop Elite 3 41 psi 283 kPa 41 psi 283 kPa Black Tires CHIEF CHIEF DARK HORSE Front 130 90 B16 73H Dunlop Elite 3 36 psi 248 kPa 36 psi 248 kPa Rear 180 65 B16 81H Dunlop American Elite 40 psi 276 kPa 40 psi 276 kPa Black Tires SPRINGF...

Page 124: ...d the plugs before removing them Tool 12 mm plug socket CAUTION Wear eye and face protection when using pressurized air 5 Reinstall the spark plugs or install new plugs 6 Reinstall the spark plug boots S SI ID DE E C CO OV VE ER RS S Remove the left side cover to access the tool kit shock air fitting if equipped fuse box and diagnostic connector Remove both side covers to access the seat mounting ...

Page 125: ...he seat mount brackets to contact the rear fender S SE EA AT T R RE EM MO OV VA AL L R RO OA AD DM MA AS ST TE ER R 1 Remove the left side cover to access the tool kit 2 Remove the trunk 3 Disconnect the trunk harness from the main harness 4 Locate the seat mount brackets under the edge of the driver s seat Remove the seat mount bolt q from each side of the seat 5 Remove the rear bracket bolt w wa...

Page 126: ...bolt to specification TORQUE 96 in lbs 10 8 Nm S SE EA AT T I IN NS ST TA AL LL LA AT TI IO ON N R RO OA AD DM MA AS ST TE ER R 1 Position the seat by inserting the seat mounting tab from rear to front into the mount on the top of the frame 2 Reconnect the seat heater 3 Rotate the rear of the seat downward and position the side mount seat brackets onto the frame Do not allow the seat mount bracket...

Page 127: ... S E EQ QU UI IP PP PE ED D W WI IT TH H L LE ED D H HE EA AD DL LI IG GH HT TS S With the headlight switched to LOW beam the top of the highest intensity appears as a diamond shape should be 3 0 in 7 6 cm below the height of the headlight bulb when centered straight ahead at 25 feet 7 62 m H HE EA AD DL LI IG GH HT T I IN NS SP PE EC CT TI IO ON N P PR RO OC CE ED DU UR RE E Follow all steps belo...

Page 128: ...5 Start the engine and switch the headlight on to the specified mode INCANDESCENT HIGH LED LOW 6 Compare the position of headlight beam on the wall to the illustration below and adjust if necessary H HE EA AD DL LI IG GH HT T A AI IM M A AD DJ JU US ST TM ME EN NT T The headlamp adjustment screws q are located inside the headlamp housing 126 MAINTENANCE ...

Page 129: ...INDIAN MOTORCYCLE dealer A AP PP PL LI IE ES S T TO O C CH HI IE EF F M MO OD DE EL LS S S SP PR RI IN NG GF FI IE EL LD D 1 Remove the six bolts securing the front nacelle headlight shroud Pull this piece forward to access the headlight 2 Remove the sealing boot Press the looped end of the wire bulb retainer clip and swing the end toward the center of the bulb to release it from the latch tab 3 W...

Page 130: ...er of the bulb to release it from the latch tab 5 With the wire connector attached pull the bulb out Disconnect the wire harness 6 Install the new bulb and secure the retainer TIP Avoid touching a halogen lamp with bare fingers Oil from your skin leaves a residue causing a hot spot that will shorten the life of the lamp If a lamp is touched clean it thoroughly with denatured alcohol 7 Reinstall th...

Page 131: ... Follow with milk of magnesia beaten egg or vegetable oil Call physician immediately Eyes Flush with water for 15 minutes and get prompt medical attention Batteries may produce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in an enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN K KE EY Y F FO OB B B BA AT TT TE ER R...

Page 132: ...lways connect the negative black cable last 2 Remove the negative battery cable q from the battery terminal Position the cable well clear of the terminal Tool 10 mm wrench 3 Remove the fastener securing the battery cover to the frame crossmember 4 Lift the cover with the attached electronic module in place folding the wires toward the fuel tank Tool 5 mm hex key wrench NOTICE Do not allow the Vehi...

Page 133: ...ble first When reinstalling the battery always connect the negative black cable last NOTICE Do not remove the battery cables while the engine is running Doing so may damage the Electronic Control Unit ECU Take great care not to reverse the battery leads when installing the battery Reverse power applied to the ECU will damage it instantly 1 Inspect the battery box and cover for damage Be sure pads ...

Page 134: ...cable to the positive battery terminal TORQUE 45 in lbs 5 Nm 5 Install the negative cable last Route the starter ground cable beneath the frame ground cable on the negative battery terminal TORQUE 45 in lbs 5 Nm 6 Reinstall the battery cover and fastener TORQUE 84 in lbs 9 5 Nm 7 Reinstall the seat See page 124 132 MAINTENANCE ...

Page 135: ...arge should be a minimum of 12 5 DC volts Repeat the charging cycle if the charge is less than 12 5 DC volts Replace the battery if it fails to reach 12 5 volts after the second charge B BA AT TT TE ER RY Y C CH HA AR RG GI IN NG G A AN ND D M MA AI IN NT TE EN NA AN NC CE E IMPORTANT Read and follow the safety precautions listed on the battery and the proper battery charging procedures outlined i...

Page 136: ...rge cycle before disconnecting it A AG GM M B BA AT TT TE ER RY Y C CH HA AR RG GI IN NG G R RE EC CO OM MM ME EN ND DA AT TI IO ON NS S D DE EE EP PL LY Y D DI IS SC CH HA AR RG GE ED D B BE EL LO OW W 3 3 V VO OL LT TS S AGM batteries discharged to a voltage of 3 volts or less may not be recognized by the recommended automatic battery charger The minimum voltage threshold recognized by other bat...

Page 137: ...NDED CHARGE TIME 100 12 8 13 2 V None None Required 75 100 12 6 12 8 V May need slight charge If no charge given check again within 4 weeks 2 4 Hours STATE OF CHARGE VOLTAGE DC ACTION RECOM MENDED CHARGE TIME 50 75 12 3 12 6V Needs Charge 4 6 Hours 25 50 12 0 12 3V Needs Charge 6 8 Hours 0 25 12 0Vor less Needs Charge At Least 8 Hours Assuming 2 Amps constant current A AG GM M B BA AT TT TE ER RY ...

Page 138: ...he electrical system S ST TA AN ND DA AR RD D F FU US SE ES S The standard fuse box is located under the left side cover This fuse box houses all standard service fuses and the automatic circuit breakers Fuse application and size are provided on a label on the fuse box cover TIP Use the fuse puller provided in the tool kit to remove a fuse 1 Remove the left side cover See page 122 2 To release the...

Page 139: ... the oil cooler DO NOT splice or cut any wires DO NOT tap in to any power or ground on the motorcycle unless specifically directed to do so by the INDIAN MOTORCYCLE instructions that come with the kit DO NOT back probe electrical connectors on the vehicle unless directed to do so by the INDIAN MOTORCYCLE Service Manual DO NOT power any accessories from the diagnostic connector under left side cove...

Page 140: ...Please read the entire procedure before beginning 1 Turn the power switch on Do NOT start the engine The security light and or power switch will turn on briefly until the key fob is detected or until the valid current PIN is entered 2 Push or hold the turn signal CANCEL switch for 10 seconds until the security light and or power switch turn on NOTE On models with Infotainment Display a pop up wind...

Page 141: ... AU US ST T S SY YS ST TE EM M I IN NS SP PE EC CT TI IO ON N Check the exhaust system for stains from leaking exhaust gasses Replace damaged or leaking exhaust gaskets Check all exhaust system fasteners Tighten loose clamps and fasteners Do not overtighten See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer can assist E EL LE EV VA AT TI IN NG G T TH HE E M MO OT TO...

Page 142: ...ice Manual or an authorized INDIAN MOTORCYCLE dealer can assist 2 Always replace stripped damaged or broken fasteners before riding Use genuine INDIAN MOTORCYCLE fasteners of equal size and strength F FA AS ST TE EN NE ER R T TO OR RQ QU UE ES S Some procedures and fastener torques are not listed in this manual See the INDIAN MOTORCYCLE Service Manual or an authorized INDIAN MOTORCYCLE dealer can ...

Page 143: ...w Fully charge the battery See page 133 Spark Plug s Fouled Inspect spark plugs Spark Plug Wire s Disconnected or Loose Be sure spark plug wires are securely fastened Low Compression Please see your dealer for an engine compression test S ST TA AR RT TE ER R M MO OT TO OR R C CL LI IC CK KS S D DO OE ES S N NO OT T T TU UR RN N O OR R T TU UR RN NS S S SL LO OW WL LY Y POSSIBLE CAUSE POSSIBLE REME...

Page 144: ...Oil Level Incorrect Or Wrong Type Inspect level and quality of oil See page 64 Loose Broken Shorted Ignition Coil Wires Inspect coil primary wires Please see your dealer Air Intake Restricted Inspect air filter See page 95 Intake Leaks Inspect air box throttle body and intake boot joints S SH HI IF FT TI IN NG G D DI IF FF FI IC CU UL LT TI IE ES S O OR R H HA AR RD D T TO O F FI IN ND D N NE EU U...

Page 145: ...erformance does not return after these inspections POSSIBLE CAUSE POSSIBLE REMEDY ACTION Dust Dirt On Brake Disc s Clean disc Worn Pads Or Disc Brake Disc Damage Inspect pads Brake Fluid Level Low Or Fluid Contaminated Inspect fluid level fluid condition A AN NT TI I L LO OC CK K B BR RA AK KE E L LI IG GH HT T R RE EM MA AI IN NS S I IL LL LU UM MI IN NA AT TE ED D O OR R I IL LL LU UM MI IN NA A...

Page 146: ...144 ...

Page 147: ... or for answers to your cleaning and detailing questions please see your INDIAN MOTORCYCLE dealer W WA AS SH HI IN NG G T TH HE E M MO OT TO OR RC CY YC CL LE E NOTICE Do not use pressurized water to wash the motorcycle Water may seep in and deteriorate wheel bearings brake caliper assemblies brake master cylinders electrical connectors steering head bearings and transmission seals Do not direct a...

Page 148: ...e with clean warm water For stubborn stains such as grease or oil use a citrus based cleaner Spray the cleaner onto the area and rub gently with a soft sponge Allow the cleaner to sit for a couple of minutes then rinse well with clean warm water Repeat as needed NOTICE Never use a polishing buffing wax or any sponge that has an abrasive surface when cleaning a matte finish These products will buff...

Page 149: ...ely by rinsing with water Use a soft cloth to absorb any remaining residue and dab dry To remove bug remnants or road tar use only products that are specifically designed for this purpose Follow the product manufacturer s recommendations to prevent potential damage to the finish Follow with a wash using the methods described in this section Always brush away any ice or snow do not scrape off Chips...

Page 150: ...tems on motorcycles can get extremely dirty with normal use It is acceptable to wipe down leather products with a sponge and clean water especially after a long ride If extremely dirty use a small amount of mild soap in the water and follow with a clean water rinse L LE EA AT TH HE ER R C CA AR RE E D DR RE ES SS SI IN NG G INDIAN MOTORCYCLE Leather Care Dressing is a leather conditioner formulate...

Page 151: ... RC CH HA AS SE E A A T TA AN N L LE EA AT TH HE ER R R RE E S ST TO OR RE E K KI IT T O OR R T TH HE E I IN ND DI IA AN N M MO OT TO OR RC CY YC CL LE E L LE EA AT TH HE ER R C CA AR RE E D DR RE ES SS SI IN NG G A Please see your authorized INDIAN MOTORCYCLE dealer for these products and for all of your motorcycle care needs Q Q C CA AN N I I U US SE E T TH HE E L LE EA AT TH HE ER R C CA AR RE ...

Page 152: ...T TO OR RC CY YC CL LE E To prepare the motorcycle for storage begin by cleaning and polishing the motorcycle as outlined beginning on page 145 Polish chromed and other metal surfaces Apply protectant to exposed rubber vinyl and plastic parts Do not apply rubber protectant to the tire tread surfaces F FU UE EL L S ST TA AB BI IL LI IZ ZE ER R Add fresh fuel to fill the fuel tank and add fuel stabi...

Page 153: ...ture of 32 to 90 F 0 to 32 C 7 While in storage fully charge the battery once a month See page 133 M MA AI IN NT TE EN NA AN NC CE E D DU UR RI IN NG G S ST TO OR RA AG GE E During extended storage periods maintain tire pressure and battery voltage at the recommended levels R RO OD DE EN NT TS S Mice and other rodents are often the worst enemy of a stored motorcycle If the motorcycle will be store...

Page 154: ...to prevent moisture from building up on the motorcycle which can cause oxidation of metal surfaces R RE EM MO OV VA AL L F FR RO OM M S ST TO OR RA AG GE E 1 Install a fully charged battery 2 Check the oil level If the motorcycle was stored in an area subject to wide swings in temperature and humidity such as outdoors change the engine oil before starting the engine NOTICE During storage temperatu...

Page 155: ...3 mm Wheelbase 68 1 in 1730 mm 67 in 1701 mm 65 7 in 1668 mm 65 7 in 1668 mm 65 7 in 1668 mm Ground Clearance 5 5 in 140 mm 5 6 in 142 mm 5 6 in 142 mm 5 6 in 142 mm 5 5 in 140 mm Rake frame Trail 29 6 1 in 155 mm 25 5 2 in 133 mm 25 5 9 in 150 mm 25 5 9 in 150 mm 25 5 9 in 150 mm W WE EI IG GH HT T CHIEF SPRINGFIELD SPRINGFIELD DARK HORSE CHIEFTAIN CHIEFTAIN DARK HORSE CHIEFTAIN LIMITED ROADMASTE...

Page 156: ... MODELS CHIEFTAIN MODELS ROADMASTER MODELS Engine Oil 5 5 qts 5 2 l with filter at oil change 5 5 qts 5 2 l with filter at oil change Fuel 5 5 gal 20 8 l 5 5 gal 20 8 l Fuel Reserve fuel light on 1 0 gal 3 8 l 1 0 gal 3 8 l Fork Oil 20 3 oz 599 cc 18 8 oz 557 cc E EN NG GI IN NE E ALL MODELS Engine Type ThunderStroke 111 Air Cooled Configuration V Twin Displacement 111 cu in 1811 cc Cooling System...

Page 157: ...o 1 564 1 Transmission Type 6 Speed Constant Mesh Foot Shift 1st Gear Ratio 2 733 1 2nd Gear Ratio 1 864 1 3rd Gear Ratio 1 385 1 4th Gear Ratio 1 103 1 5th Gear Ratio 0 943 1 6th Gear Ratio 0 811 1 Gear Shift Pattern 1 Down 5 Up Final Drive Type Belt Drive 152 Tooth Transmission 30 Tooth Rear Wheel 66 Tooth Ratio 2 2 1 Overall Gear Ratio 1st Gear 9 403 1 2nd Gear 6 411 1 3rd Gear 4 763 1 4th Gear...

Page 158: ...ast Aluminum 3 5 in x 19 in Cast Aluminum 3 5 in x 16 in Cast Aluminum Rear Wheel Size Type 5 in x 16 in Cast Aluminum 5 in x 16 in Spoked Vintage 5 in x 16 in Cast Aluminum 5 in x 16 in Cast Aluminum 5 in x 16 in Cast Aluminum Front Tire Type Size 130 90 B16 73H Dunlop Elite 130 90 B16 67H American Elite Vintage 130 60B19 61H Dunlop American Elite Dark Horse 130 90 B16 73H Dunlop Elite 3 130 60B1...

Page 159: ...Chief Dark Horse Chieftain Chieftain Limited H8 35W Roadmaster Non Serviceable LED Tail Brake Light Non Serviceable LED Turn Signal Non Serviceable LED License Plate Non Serviceable LED Front Fender Light Non Serviceable LED Speedometer Non Serviceable LED Indicator Lights Non Serviceable LED 157 SPECIFICATIONS ...

Page 160: ...T TI IO ON N We recommend the use of INDIAN MOTORCYCLE Premium Synthetic Blend 20W 40 Engine Oil for your motorcycle This oil is formulated with synthetic based oil and premium engine additive which have physical properties that meet API SM and ILSAC GF 4 specifications Do not blend oil additives with engine oil If oil must be added in an emergency and the recommended oil is not available choose o...

Page 161: ...may vary by international region based upon local laws and regulations R RE EG GI IS ST TR RA AT TI IO ON N At the time of sale the Warranty Registration Form must be completed by your dealer and submitted to INDIAN MOTORCYCLE within ten days of purchase Upon receipt of this registration INDIAN MOTORCYCLE will record the registration for warranty No verification of registration will be sent to the...

Page 162: ... snow water dirt or other foreign substance ingestion contamination improper maintenance modified components use of aftermarket or unapproved components accessories or attachments unauthorized repairs or repairs made after the warranty period expires or by an unauthorized repair center This warranty excludes damages or failures caused by abuse accident fire or any other cause other than a defect i...

Page 163: ... BREACH OF THIS WARRANTY INDIAN MOTORCYCLE SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE THIS EXCLUSION OF CONSEQUENTAL INCIDENTAL AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAI...

Page 164: ...dealer photo identification from the country of the selling dealer s authorized location as proof of residence Upon residence verification the servicing dealer will be authorized to perform the warranty repair I IF F Y YO OU U M MO OV VE E If you move to another country be sure to contact INDIAN MOTORCYCLE Customer Assistance and the customs department of the destination country before you move Ve...

Page 165: ...egistered outside of the country where it was purchased and you have not followed the procedure set above your vehicle will no longer be eligible for warranty or service bulletin coverage of any kind other than safety bulletins Vehicles registered to Government officials or military personnel on assignment outside of the country where the vehicle was purchased will continue to be covered by the Li...

Page 166: ...t which conducts exhaust gasses Removal or puncturing of any part of the intake system Lack of proper maintenance Replacing any moving part of the vehicle or parts of the exhaust system or intake system with parts other than those specified by the manufacturer This product should be checked for repair or replacement if the motorcycle noise has increased significantly through use Otherwise the owne...

Page 167: ...e parts such as the fuel injection system the ignition system catalytic converter and engine computer Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists INDIAN MOTORCYCLE will repair your motorcycle at no cost to you including diagnosis parts and labor M MA AN NU UF FA AC CT TU UR RE ER R S S W WA AR RR RA AN NT TY Y C CO OV VE ER...

Page 168: ...rnia Air Resources Board P O Box 8001 9528 Telstar Avenue El Monte CA 91734 8001 INDIAN MOTORCYCLE COMPANY hereinafter INDIAN MOTORCYCLE warrants that each new 2015 and later INDIAN motorcycle that includes as standard equipment a headlight taillight and stoplight and is street legal A is designed built and equipped so as to conform at the time of initial retail purchases with all applicable regul...

Page 169: ...gs if failure occurs prior to the first scheduled replacement and hoses clamps fittings and tubing used directly in these parts Since emission related parts may vary from model to model certain models may not contain all of these parts and certain models may contain functionally equivalent parts In the State of California only Emission Control System emergency repairs as provided for in the Califo...

Page 170: ...roperly installed Use of replacement parts or accessories not conforming to INDIAN MOTORCYCLE specifications which adversely affect performance and or Use in competitive racing or related events B Inspections replacement of parts and other services and adjustments necessary for required maintenance C Any motorcycle on which the odometer mileage has been changed so that actual mileage cannot be rea...

Page 171: ...THE EXCLUSION OR LIMITATION OF ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU B NO EXPRESS EMISSION CONTROL SYSTEM WARRANTY IS GIVEN BY INDIAN MOTORCYCLE EXCEPT AS SPECIFICALLY SET FORTH HEREIN ANY EMISSION CONTROL SYSTEM WARRANTY IMPLIED BY LAW INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO THE EXPRESS EMISSION CO...

Page 172: ... part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs However INDIAN MOTORCYCLE is not liable for these parts The owner is responsible for the performance of all required maintenance Such maintenance may be performed at a service establishment or by any individual The warranty period begins on the date the motorcycle is delivered to an ...

Page 173: ...M MA AI IN NT TE EN NA AN NC CE E L LO OG G MAINTENANCE PERFORMED MILES KM NOTES PERFORMED BY 171 MAINTENANCE LOG ...

Page 174: ...172 ...

Page 175: ...ning 115 Brake Fluid 158 Brake Fluid Precautions 112 Brake Hoses Connections 112 Brake Light Replacement 129 Brake Pads 116 Brakes 56 Front Brake Lever 57 Rear Brake Pedal 58 Braking 80 Break In Maintenance 86 C Capacities 154 Carrying a Passenger 12 Carrying Cargo 12 Changing Your Security System PIN 138 Chassis 156 Clean and Protect the Motorcycle 150 Cleaning Products 145 Clock 38 Clutch Lever ...

Page 176: ...k Horse 73 Fuel Range 38 Fuel Recommendation 158 Fuel Stabilizer 150 Fuel System Components 109 Fueling 74 Fuse Replacement 136 G Gear Position 38 Gear Shift Lever 47 Gloss Clear Coat Finish Care 146 Gross Vehicle Weight Rating 17 GVWR 17 H Hand Grip Heater Switch 30 Headlight Aim Inspection 125 Headlight Aim Adjustment 126 Headlight Beam Switch 30 Headlight Lamp Replacement 127 129 Headlights 46 ...

Page 177: ...neral Inspections 63 Mechanical Clutch 69 Rear Brake Fluid Level 68 Rear Brake Pedal Inspection 67 Rear Drive Belt 71 Rear Suspension 70 Sidestand 68 Steering 70 Throttle 68 Tire Condition 66 Tire Pressure 66 Tire Tread Depth 66 Tires 66 Priming the Fuel System 75 Protective Apparel 12 R Rear Brake Fluid 113 Rear Brake Pad Inspection 117 Rear Brake Pedal 112 Rear Drive Belt Cleaning 96 Rear Drive ...

Page 178: ... 149 Storage Park and Cover 152 Suspension Inspection 107 Swing Arm Rear Axle Inspection 107 Switches 22 23 25 28 31 Hazard Switch 27 Power Switch 27 T Tachometer 37 Taillight Replacement 129 Temperature 38 Throttle Control Grip 46 Throttle Control Inspection 110 Tire Condition 120 Tire Inflation 150 Tire Pressure 120 Tire Pressure Chart 121 Tire Pressure Monitoring System 48 Tire Replacement 119 ...

Page 179: ......

Page 180: ...To locate your nearest dealer visit www indianmotorcycle com Indian Motorcycle Company 2100 Highway 55 Medina MN 55340 Phone 1 877 204 3697 French 1 800 268 6334 Part No 9929709 Rev 01 Printed in USA ...

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