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Index Braille BASIC, Service Manual

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INDEX BASIC

Version 3.0

SERVICE MANUAL

BOX 155 • S-954 23 GAMMELSTAD • SWEDEN • PHONE +46-(0)920 203080 • T46-(0)920 203085 • E-MAIL [email protected] • http://www.indexbraille.com

Summary of Contents for BASIC

Page 1: ...INDEX BASIC Version 3 0 SERVICE MANUAL BOX155 S 95423GAMMELSTAD SWEDEN PHONE 46 0 920203080 TELEFAX 46 0 920203085 E MAILinfo indexbraille com http www indexbraille com ...

Page 2: ......

Page 3: ...s 10 LED indicator 11 Removing the Printinghead 12 Printinghead 14 Removing the Mainboard 17 Mainboard 19 Opening the Sidecovers 20 Mounting the Printinghead 22 Test Printinghead 24 Front panel 28 Powersupply voltage 29 Stabilize the Printinghead motor 30 Sparepartlist 31 Fault detection 37 Serial numbers dates 39 FAQ s 40 Support form 41 To receive current pricelist please contact Index Contents ...

Page 4: ...rvicemanual v 3 0 4 BOX 155 S 954 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com Save carton Unit should only be shipped in original packing Unpacking ...

Page 5: ...l v 3 0 5 BOX 155 S 954 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com When shipping Always remember to lock the printinghead Remove transport locker Unpacking ...

Page 6: ...Index Basic Servicemanual v 3 0 6 BOX 155 S 954 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com Paperhandling ...

Page 7: ...0 7 BOX 155 S 954 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com Locked Unlocked Paperhandling Papersensor Note If changing tractors be sure that the dots are aligned ...

Page 8: ...Index Basic Servicemanual v 3 0 8 BOX 155 S 954 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com Paperhandling unlock ...

Page 9: ...dex Basic Servicemanual v 3 0 9 BOX 155 S 954 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com Stretch paper lock Paperhandling Double click ...

Page 10: ...Index Basic Servicemanual v 3 0 10 BOX 155 S 954 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com Fuse T 4 0 Fuse T 6 3 Fuses ...

Page 11: ...920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com 1 2 3 4 5 6 7 8 1 12 V Light 12V DC Ok 2 40 V Light 40V DC Ok 3 5 V Light 5V DC Ok 4 5 On line Light ON LINE 6 7 Paper moving sensor On off during printout 8 Papersensor Light Paper IN LED indicator ...

Page 12: ...Index Basic Servicemanual v 3 0 12 BOX 155 S 954 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com dismount Removing the Printinghead ...

Page 13: ...Index Basic Servicemanual v 3 0 13 BOX 155 S 954 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com Removing the Printinghead ...

Page 14: ...Index Basic Servicemanual v 3 0 14 BOX 155 S 954 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com Printinghead ...

Page 15: ...cemanual v 3 0 15 BOX 155 S 954 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com Paper direction 1 13 Printinghead On line Power on and then on line again ...

Page 16: ...Index Basic Servicemanual v 3 0 16 BOX 155 S 954 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com x 6 x 7 x 5 Printinghead ...

Page 17: ... 0 17 BOX 155 S 954 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com Removing the Mainboard ATTENTION Observe precautions for handling Electrostatic sensitive devices ...

Page 18: ...ex Basic Servicemanual v 3 0 18 BOX 155 S 954 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com Printinghead Paperfeed Removing the Mainboard ...

Page 19: ... for hammers F Fifo and buffer circuite for controlmodule G CPU MC68230 FC 16 H Controlcircuite for stepmotor fan feeder fifo clock and LED I Power for FLASH programming J FLASH memory K Paper moving sensor connector L D ram circuite M Mach circuite N Controlcircuite for keyboard speachcircuite and timerclock O Parallellport decoder P Serialport decoder Q Speach circuite R Keyboard decoder S Keybo...

Page 20: ...Index Basic Servicemanual v 3 0 20 BOX 155 S 954 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com X 4 X 2 Opening the Sidecovers ...

Page 21: ...Index Basic Servicemanual v 3 0 21 BOX 155 S 954 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com X 2 Opening the Sidecovers ...

Page 22: ...Index Basic Servicemanual v 3 0 22 BOX 155 S 954 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com Mounting the Printinghead ...

Page 23: ...dex Basic Servicemanual v 3 0 23 BOX 155 S 954 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com Connect the cable Mounting the Printinghead ...

Page 24: ...in the FIFO memory passing a buffer step 74AC834 and controls the seven driving circuits U35 41 for constant current regulation to the hammers via the power transistors T3 T15 Test hammers and driving electronic Make a test printout POWER ON ON LINE and ON LINE again Normal impact Picture A Or POWER ON ON LINE and OFF LINE again Light impact to evaluate hammers Evaluate the test printout and check...

Page 25: ...Servicemanual v 3 0 25 BOX 155 S 954 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com Picture A Picture B Picture C Test Printinghead Paper direction ...

Page 26: ...0 Ohm If there is any additional friction on the plunge clean the plunge of the hammer with a soft clutch If there still is additional friction it will be necessary to exchange the hammer When the printing head is separated check that the tip of the anvil have a correct sphere form In case of a electronic problem a Check that the printhead cable is without damages b Check the resistance over the 1...

Page 27: ...ad run the self test again POWER ON ON LINE and then ON LINE OFF LINE Check the printout and if necessary adjust the impact level and the vertical alignment on the printer via the support software Hammer Type Transistor Driving circut Name on MTP 3055E x13 UDN2916 x7 Circuit diagram No 1 Negative T4 U35 in 1 44 out 3 6 Mag B No 2 Positive T3 U35 in 24 25 out 18 23 Mag A No 3 Negative T6 U36 in 1 4...

Page 28: ...PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 PIN 7 PIN 8 PIN 9 GROUP SW01 1 SW09 NORMAL SW08 ON LINE SW16 SETUP SW04 A SW10 Z FOLDING SW14 FORMFEED SW17 ITEM SW03 10 SW11 SPLIT PAGE SW15 SINGLE DOUBLE SW19 VALUE SW05 MULTIPLE SW07 REPEAT SW06 HELP SW18 C SW02 B SW13 REFORM SW12 OFF LINE SW20 X1 PIN 6 X2 PIN 3 X3 PIN 2 X4 PIN 1 Y1 PIN 9 Y2 PIN 8 Y3 PIN 7 Y4 PIN 5 Y5 PIN 4 Front panel ...

Page 29: ...emanual v 3 0 29 BOX 155 S 954 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com 36 5 V 50 60 Hz 4 5A 42 V Connect to transistor MJ 11016 Powersupply voltage ...

Page 30: ...TAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com Stabilize the Printinghead motor old Basic up to serialno 21400 approx 31023 13040 2 6 mm 32055 32012 ST 3 5x32 Note Remove Mainboard before drilling the hole ...

Page 31: ...080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com 23068 35081 32045 32035 60079 60080 35092 32055 16000 32012 16002 16010 16025 23090 32012 35095 16022 30040 40000 35031 35100 43004 41002 40020 40010 43005 18010 35090 16026 35020 43006 31713 30030 Sparepartlist ...

Page 32: ...E 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com Sparepartlist 21034 18052 x13 23033 x2 18010 x2 23041 x2 21024 23080 21040 11011 x5 23068 43010 x 7 x 6 _ x 6 x 7 22040 22031 60042 11050 x2 12030 35070 11075 x2 23051 22021 22011 405x14mm ...

Page 33: ...33 BOX 155 S 954 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com Sparepartlist 34030 32024 40000 32035 43010 32055 32012 40020 31033 35090 43005 23066 23064 32120 32057 ...

Page 34: ...4 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com Sparepartlist 31042 11011 60080 41002 32057 35081 11050 x2 16025 x2 62100 30018 30018 40110 31053 31033 35092 23064 23066 40100 30017 ...

Page 35: ... SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com Sparepartlist 60004 60022 60042 61699 61355 61016 60720 61370 61356 11056 31053 41002 40000 23090 31042 31033 32012 40010 32057 31023 23035 23033 393x14mm 405x14mm ...

Page 36: ...6 BOX 155 S 954 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com Sparepartlist 16022 30017 31713 18051 x2 35032 30018 61692 60061 16025 32057 31042 31023 61990 31053 31033 ...

Page 37: ...ad cable Bad vertical Gear wheel not fixed to Clean the motor axle and gear wheel than glue it alignment the stepper motor with Locktite 638 Worn out or smashed Exchange the gearbar on the printing head gear bar on printhead Printer calculation Reduce the speed on option print quality resolutionlimitation maximum 0 3 mm Software bad adjusted Run the hammer program Printinghead motor not See page 2...

Page 38: ...need and select if the software page at name and position is OK http www braille se b name BAXXXYYY EXE where XXX is the language YYY is the version no c Move the file example baeng303 exe to an empty temporary directory c temp d Extract the file example baeng303 exe with the command baeng303 exe d This will extract the files and directories on TEMP directory e Delete source file example baeng303 ...

Page 39: ...ss Distance after file 1 or 2 1 is normal and 2 is the settings for the acoustic cabinet 21077 22 8 97 ME 3 13 Bug fix Print out nonsens on first line SW Training mode removed New plastic spring PH Improved connection to the ball bearing 21281 14 2 98 ME Rubber axles based on a steel Improved printout quality axle 3 14 Test version for Japan Never released 21506 29 5 98 SW 3 15 Bug fix Centronics ...

Page 40: ...nd install driver as default 4 Vertical alignment old Everest and new Volt Hammer software Loose gear wheel Basic Everest 5 Windows DOS Braille tables Use BRLED to create user defined tables 6 Problem to download new software to embosser Shut down Win 95 Port setting to SPP try RESTORE option 7 Dots are not good on brand new Everest with Springs are to weak Problem selfadjusting after new printing...

Page 41: ...nd your support requests to Index Braille This form is also available at www indexbraille com suppreq htm Name Title Organisation Department Mailing address Shipping address City Zip Code State Country Phone Fax E mail Type of embosser Serial number Software version Communication type Connected as Port Type of Computer Operating system Braille Editor Fault Description Support form ...

Page 42: ...Index Basic Servicemanual v 3 0 42 BOX 155 S 954 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com ...

Page 43: ...Index Basic Servicemanual v 3 0 43 BOX 155 S 954 23 GAMMELSTAD SWEDEN PHONE 46 920 203080 TELEFAX 46 920 203085 www indexbraille com E MAIL info indexbraille com ...

Page 44: ...D dokument index servicemanual smanba PM65 990907 ...

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