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IMER INTERNATIONAL S.p.A.

IMER MORTAR MIXERS

7.  MECHANICAL  SAFETY
The hazardous points on the IMER mortar mixer are protected
by means  of  suitable  safety devices, which must remain fitted
at  all  times  and  kept  in  perfect  condition,  such  as  the  electric
motor  cooling  fan  guard,  the  grid  on  the  hopper,  the  vibro-
screen and the hopper cover to prevent contact with the mixer.
All  elements  are  connected  to  a  safety  sensor:  when  disen-
gaged, all  moving  parts  of the machine  are shut down.

8.  TRANSPORT  (see  fig.3/4)

 

-  Caution!  Before  moving  the  mortar  mixer,  always

detach  the  power  plug.
Before moving the mortar mixer the air hose and material delivery
line must be removed.
Only a minimal amount of the material should be in the hopper
when  handling.
Move the machine by means of the specific handles.

 

-  Caution!  Before  lifting  the  mortar  mixer,  always

disassemble  the  compressor  for  separate  transport.

 

-  Caution!  Before  lifting  the  machine,  always  check

that  all  machine  components  are  correctly  secured  and
fitted  in  place.
To lift the machine, use the three specific attachment points.

 

-  Caution!   Lift  with  care  to  avoid  hazardous

oscillations

 

-  Caution!  Never  use  points  other  than  as  specified

in  figure  3  to  lift  the  machine.
Use lifting equipment suited to the overall weight of the machine
indicated in table 1.

9.  INSTALLATION
Position  the  mortar  mixer  in  a  suitably  ventilated  environment
where it does not constitute an obstruction either during use or
cleaning  at  the  end  of  the  work  shift  and  where  a  minimum
quantity  of  pipelines  is  required.
Place the machine according to the application in a clear area if
ready-to-use  bags  are  fed  into  the  machine:  below  the  mixer
outlet  in  the  case  of  mixes  being  mixed  on  site.  The  machine
must  always  be  placed  on  a  flat  surface  or  slightly  inclined
towards  the  material  outlet.
Route machine pipelines as required by the product application,
avoid  excessive  bends  or  kinks  on  the  hoses.  If  pipelines  are
routed upwards, secure the lines to scaffolding or other support
points.
Apply  or  connect  the  accessories  required  fro  the  specific
application,  with  reference  to  paragraph  4.2
Always connect the remote control supplied in the case of use
without  compressed  air  or  when  using  compressors  with
capacity  of  over  400  l/min 

10.  CONNECTIONS
10.1  ELECTRICAL  CONNECTION  (see  fig.5)

 

-  Ensure  that  the  power  supply  voltage,  mains

frequency and electrical connection  (socket, fuses, cable)
correspond  to  specifications  in  table  1.
The electrical power line must be fitted with protection against
current overload (e.g.  by means of fuses or a thermal magnetic
cut-out)  and  against  indirect  contact  (e.g.   with  a  differential
circuit  breaker).  The  electric  cable  wire  size  must  take  into
account  the  operating  currents  and  length  of  the  line  to  avoid
excessive  voltage  drops.
Avoid  use  of  extension  leads  wound  on  drums.  The  power
cable  must  be  suitable  for  frequent  movements  and  with  an
abrasion  resistant  sheath  (e.g.  type  H07RN-F).
Before  connecting  the  mortar  mixer  to  the  electrical  mains,
ensure  that  all  safety  devices  are  fitted  and  are  in  perfect
condition, and check in particular that the hopper grid is secured
in place, that the extension in good condition and that the plugs
and  sockets  are  not  wet.
Connect the mortar mixer socket on the electrical panel to the
mains.

                                  FIG.3

 

 

FIG.4

 

 

FIG.5

10.2  AIR  CONNECTION
FOR  SPRAYING  ONLY
In the case of compressors with outputs up to  400 l/min connect
the air delivery directly to the jet as in the case of control of the
machine  by  means  of  the  incorporated  pneumatic  control  (see
par.4.2).
The machine can be controlled by means of the electric pendant
control supplied. This solution is also possible for compressors
with output below 400 l/min.

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Summary of Contents for 1106040

Page 1: ...NITEUSE MORTAR MIXER VERPUTZMASCHINE ENFOSCADORA 1106040 Manuale uso manutenzione ricambi Manuel utilisation entretien pièces de rechange Operating maintenance spare parts manual Handbuch für Bedienung Wartung und Ersatzteile Manual de uso mantenimiento y recambios EL PDF compression OCR web optimization with CVISION s PdfCompressor ...

Page 2: ...MIE 6 TREMIE 7 TABLEAU ELECTRIQUE 8 MOTOREDUCTEUR 9 AGITATEUR 10 ROTOR VIS EXCENTRIQUE 11 STATOR VIS EXCENTRIQUE 12 TUBE SORTIE MATERIAU 13 FIXATION A CAMES 14 CAPTEUR MACHINE 15 RACCORDS AIR 1 RÜTTELSIEB 1a SENSOR RÜTTLER 1b RÜTTLER 2 TRICHTERDECKEL 2a SENSOR DECKEL 3 SPRÜHPISTOLE 4 SACKPRESSE 4a KURBEL 4b WALZE 5 TRICHTERGITTER 6 TRICHTER 7 SCHALTTAFEL 8 GETRIEBEMOTOR 9 RÜHRWERK 10 ROTOR EXZENTE...

Page 3: ...OPERATION AND MAINTENANCE manual must be kept by the Site Manager and be always available for consultation The manual is considered part of the machine and must be stored for future reference EN 12100 2 through to scrapping of the machine itself If the manual is lost or damaged a replacement copy can be ordered from the manufacturer The manual contains the EC declaration of conformity 98 37 EC imp...

Page 4: ... application In general the greater the air flow rate the finer the material spray delivered The 180 l min compressor is suitable for most products which after spraying on walls require manual distribution thick applications plaster grouting finishing mortar etc A compressor with greater output is required for all products which once sprayed uniformly onto the walls do not need special spreading o...

Page 5: ...owards the material outlet Route machine pipelines as required by the product application avoid excessive bends or kinks on the hoses If pipelines are routed upwards secure the lines to scaffolding or other support points Apply or connect the accessories required fro the specific application with reference to paragraph 4 2 Always connect the remote control supplied in the case of use without compr...

Page 6: ...rotate slowly Depending on the machine configuration wait until the grout in the hopper reaches the level of the mixer or until the coloured product is delivered from the jet At this point shut down the machine by means of the pneumatic or electric control fill the hopper and start work as required Adjust the quantity of material delivered from the jet as required by means of pushbuttons and When ...

Page 7: ...usly if any residual pressure is present The material pressure gauge must indicate 0 bar and the pipelines excluding the clogged sections must be flexible The personnel assigned for this task must be specially trained in these procedures In the event of any doubt as to the presence of residual pressure never open the couplings Reconnect the pipelines and spray jet set the main switch to the correc...

Page 8: ...are free of dust and dirt and if necessary clean using compressed air Check weekly that the plug and socket contacts are clean dry and rust free Every six months arrange for an inspection of the machine by an authorised IMER service centre Spent oil is a special waste Therefore it must be disposed of according to current legislation Always keep notices and symbols on the machine legible 15 REPAIRS...

Page 9: ...o that of a plastering mortar by adding water Work with lower flow rates Material flow to the gun stops A red light illuminates on the electrical panel ERR00 ERR04 Clogging Material hose clogged Spray jet clogged Low level of binder in mix Sand not suitable for mix Remove obstruction Connection to compressor detached Bodies in mix with too large section Use sand with constantly optimal particle si...

Page 10: ...NATIONAL S p A INTONACATRICI IMER Fig 1 tav 1 3 25 2 1 5 6 8 7 9 10 11 12 15 13 14 13 14 14 27 16 17 18 29 26 28 28 4 19 20 21 22 24 30 23 31 32 13 33 PDF compression OCR web optimization with CVISION s PdfCompressor ...

Page 11: ...E WHEEL RAD RUEDA 17 2224719 ROSETTA RONDELLE WASHER UNTERLEGSCHEIBE ARANDELLA 25X50X4 18 2226700 COPIGLIA GOUPILLE SPLIT PIN SPLINT PASADOR D 3 5 Z 19 3224232 BOCCOLA TRASMISSIONE MOTORE DOUILLE TRANSMISSION MOTEUR MOTOR TRANSMISSION BUSHING BUCHSE MOTORANTRIEB CASQUILLO TRANSMISIÓN MOTOR 20 3224231 FLANGIA GUARNIZIONE BRIDE JOINT FLANGE SEAL DICHTUNGSFLANSCH BRIDA JUNTA 21 3224230 GUARNIZIONE JO...

Page 12: ...ART STOP INVERSION INVERSION START STOP START STOPP INICIO PARADA INVERSIÓN AUGMENTE INCREASE BEWEGUNGSUMKEHR AUMENTAR DIMINUE DECREASE STEIGERN DISMINUIR MICRO SECURITE SAFETY MICRO SICHERHEITSMIKROSCHALTER MICROINT SEGURIDAD LIGNE LINE LINIE LÍNEA COMMANDE A DISTANCE REMOTE CONTROL REMOTE KONTROLLE MANDO REMOTO INV FAULT INV FAULT INV FAULT FALLO INVERS U1 INVERTER IMER U1 INVERSEUR IMER IMER U1...

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