Ilmvac MP 1201 Ep Operation Manual Download Page 1

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Operation Manual

Diaphragm pumps 4-headed

Types

MP 301 Vp, MPC 301 Vp

MP 601 Tp, MPC 601 Tp

MP 901 Zp, MPC 901 Zp
MP 1201 Ep, MPC 1201 Ep

4000722

2006-03-20

Summary of Contents for MP 1201 Ep

Page 1: ...Operation Manual Diaphragm pumps 4 headed Types MP 301 Vp MPC 301 Vp MP 601 Tp MPC 601 Tp MP 901 Zp MPC 901 Zp MP 1201 Ep MPC 1201 Ep 4000722 2006 03 20...

Page 2: ...owed without the prior written permission of ILMVAC GmbH All rights under the copyright laws are expressly reserved by ILMVAC GmbH We reserve the right to make changes and amendments ILMVAC GmbH Am Vo...

Page 3: ...3 Device Data 13 4 3 1 Order numbers 14 5 Installation and Operation 15 5 1 Unpacking 15 5 2 Installation and Connection 15 5 3 Operation 15 5 4 Storage 15 5 5 Scrap Disposal 16 6 Maintenance and Ser...

Page 4: ...onnel for diaphragm pumps The personnel operating and maintaining the diaphragm pumps must have the technical competence required to perform the work that has to be done The user must authorize the op...

Page 5: ...of the Warning notes Take note of the warning notices They are in the following box CAUTION WARNING Hazard which may lead to serious injuries or material damage 1 7 Product Standards Safety Regulatio...

Page 6: ...electrical power supply system The electrical power supply system must have a protective connector according to DIN VDE 0100 410 IEC 60364 4 41 The protective connector must not have any breaks The c...

Page 7: ...ions Test the strength and leak tightness of the connecting lines and the connected apparatus Prevent environmental poisons e g mercury getting into the diaphragm pumps Fulfil the requirements for exa...

Page 8: ...ive gases and vapours Generating a vacuum down to an ultimate pressure 1 mbar Use in physical and chemical laboratories in trade and industry Use for vacuum filtration vacuum distillation and vacuum d...

Page 9: ...nt to aggressive gases Connection pump head Aluminium PTFE with carbon fibre reinforcing Seal EPDM EPDM Screw fitting PA PP PVDF PP Valves PEEK PEEK Diaphragm NBR fabric reinforced with a PTFE layer N...

Page 10: ...pressure and Increasing the operating temperature Fig 2 MPC 1201 Ep with gas ballast valve 1 The gas ballast valve is only provided as standard for MPC type diaphragm pumps The fit ting into other pum...

Page 11: ...00903 Manifold 2 PP M12 x 1 2 x G L 6 400911 Manifold 4 PP M12 x 1 2 x G I 7 400917 Manifold 5 SS M12 x 1 1 x G DN 16 KF 8 829217 3 O ring EPDM 12 x 2 829217 O ring FPM 12 x 2 9 829919 1 Straight thre...

Page 12: ...sions are identical for all pump types stated here Fig 3 Dimensions of MPC 601 Tp 1 Gas ballast valve for MPC only 2 Intake port for hose DN 8 3 Pressure port for hose DN 8 4 2 Intake Pressure Pumping...

Page 13: ...18 9 9 Max inlet pressure bar 1 Max outlet pressure bar 1 Intake and pressure ports Vacuum hose nozzle NW 8 Max ambient temperature C 40 Max operating gas temperature C 60 Bearing maintenance free Ref...

Page 14: ...0522 230 V 50 60 Hz UK 4000522 01 230 V 50 60 Hz CH 4000522 02 115 V 50 60 Hz US 4000522 03 MPC 901 Zp 230 400 V 50 60 Hz CEE 4000522 04 230 V 50 60 Hz CEE 4000312 230 V 50 60 Hz UK 4000312 01 230 V 5...

Page 15: ...ection 1 Set the diaphragm pump on a flat and horizontal surface 2 Remove the protective caps on the suction and pressure ports 3 Prepare the connections 4 Connect the NW 8 vacuum connector to the suc...

Page 16: ...Scrap Disposal CAUTION The diaphragm pumps must be disposed of in accordance with the 2002 96 EU gui deline and the specific national regulations Contaminated diaphragm pumps must be decontaminated ac...

Page 17: ...d here and that which is permitted to be done by the user All other maintenance and service work may only be performed by the manufacturer or a dealer authorized by him Beware of the pump parts being...

Page 18: ...enew defective parts if necessary Wear protective gloves Parts must be renewed at the intervals stated in this Operating Manual or as speci fied by the user internally Do not clean with compressed air...

Page 19: ...be performed by the manufacturer or authorized workshops WARNING The user shall be liable for the consequences of an incorrect damage report or a contaminated pump The statements in the damage report...

Page 20: ...nd seal the leak replace the seals and hoses if necessary Diaphragm pump leaks pipes or hoses Check the hose connections be tween the pump heads replace the hoses and screwed clamping rings if necessa...

Page 21: ...s not liable for any damage caused by the installation of any parts not sup plied by the manufacturer 8 1 Maintenance kit Designation Order no Maintenance kit 402042 The maintenance kit consists of De...

Page 22: ...Spare Parts Overview 8 2 Exploded view diaphragm pump Fig 6 Exploded view MPC 601 Tp 22 4000722...

Page 23: ...0785 01 400785 01 400785 01 14 Pump head 4 400643 01 400643 01 400643 01 15 Connection head 4 400901 400901 400901 16 PP insert 4 400902 01 400902 01 400902 01 17 Pressure washer 4 400680 400680 40068...

Page 24: ...5 01 14 Pump head 4 400643 01 400643 01 400643 01 15 Connection head 4 400901 400901 400901 16 PP insert 4 400902 01 400902 01 400902 01 17 Pressure washer 4 400680 400680 400680 18 Tightening washer...

Page 25: ...mp head 4 400643 01 400643 01 400643 01 15 Connection head 4 400901 400901 400901 16 PP insert 4 400902 01 400902 01 400902 01 17 Pressure washer 4 400680 400680 400680 18 Tightening washer 4 400617 4...

Page 26: ...e Foot 2 400784 01 400784 01 13 Rubber pad 1 400785 01 400785 01 400785 01 14 Pump head 4 400643 01 400643 01 400643 01 15 Connection head 4 400901 400901 400901 16 PP insert 4 400902 01 400902 01 400...

Page 27: ...d 1 400785 01 400785 01 400785 01 14 Pump head 4 400705 02 400705 02 400705 02 15 Connection head 4 400901 400901 400901 16 PTFE insert 4 400902 400902 400902 17 Pressure washer 4 400680 400680 400680...

Page 28: ...705 02 400705 02 400705 02 15 Connection head 4 400901 400901 400901 16 PTFE insert 4 400902 400902 400902 17 Pressure washer 4 400680 400680 400680 18 Tightening washer 4 400707 400707 400707 19 Diap...

Page 29: ...Pump head 4 400705 02 400705 02 400705 02 15 Connection head 4 400901 400901 400901 16 PTFE insert 4 400902 400902 400902 17 Pressure washer 4 400680 400680 400680 18 Tightening washer 4 400707 40070...

Page 30: ...2 400784 01 400784 01 400784 01 13 Rubber pad 1 400785 01 400785 01 400785 01 14 Pump head 4 400705 02 400705 02 400705 02 15 Connection head 4 400901 400901 400901 16 PTFE insert 4 400902 400902 400...

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