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6.4  Brake TEST 

 

Under "brake-TEST", a predefined pressure is applied to the trailer brake line. The display (1) 
shows  the  set target  brake  pressure  under "p target"  and the  current  pressure  in  the trailer 
brake line under "p actual". The values have the unit [kPa]. The operating status of the device 
is listed under "Status". 

The operating states are as follows: 

-

 

Status: Stop 

-

 

Status: Atten. (Attention) 

-

 

Status: Run  

"Status: Stop.": 

In the "Stop" status, no brake pressure is applied to the trailer brake line. The control valve is 
de-energised.  The  sub-item  "brake-TEST"  always  starts  in  the  status  "Stop".  It  is  also  only 
possible to exit the sub-item in the "Stop" status by pressing the "Exit" key (3). 

"Status: Atten.": 

To  activate  the  locking  function,  press  the  "Atten.  (2)  changed  from  status  "Stop"  to  status 
"Attention". The red LED (8) in the control unit now lights up. The unit is now ready to control 
the set brake pressure.  

If the brake is actuated in the "Atten." status,  the locking function goes 
out and the red LED (8) switches off. Continuing by pressing the "Start" 
button (2) would result in an error message "Pressure switch triggered". 
Use  the  purple/yellow button  (10,  3) to  switch  back to  the "Stop"  status 
and then reactivate the locking function 

"Status: Run": 

By pressing the "Start" button (2) from the "Atten." status, the set brake pressure is controlled 
and the VBox trigger signal is set. If an external start/stop button is connected, it is only possible 
to start via this button. Starting via the keyboard is only possible without a connected external 
start/stop button. Any key can be used to cancel the print output. Triggering the pressure switch 
(15) also leads to an abort and the red LED (8) switches off. 

 

Adjust the target pressure:

 

The target pressure can only be changed in the "Stop" status. The two arrow keys " 

 " (10) 

and " 

 " (9) are used for this purpose. Briefly pressing on the button changes the value by 10 

kPa and if held for longer it will change by 100 kPa. The target pressure can be adjusted in the 
range from 0 to 800 kPa. 

 

Start/stop VBox recording: 

Under Status "Atten." the whole recording can be started or stopped by VBox. If recording is 
active, "Rec ON" (green background) appears in the upper left of the display (1). By pressing 
the "Rec OFF" button (9) the recording is deactivated and "Rec OFF" (yellow background) is 
shown in the display (1) 

 

 

 

Caution 

Summary of Contents for BTU-100

Page 1: ...Edition 06 2021 D 04 B 51602 EN 00 INSTALLATION AND OPERATING INSTRUCTIONS BTU 100 Brake Test Unit...

Page 2: ...e Steam is our passion and we offer you the entire programme for the safe and economic operation of your plants especially in the steam and condensate sector Please read the installation and operating...

Page 3: ...6 1 2 2Limitations of use 7 1 2 3Avoidance of risks and damage 7 1 3 Exclusion of liability 7 2 General information 7 3 Introduction 8 3 1 Scope of delivery 9 4 Design 9 4 1 Control unit a 9 4 2 Pneu...

Page 4: ...6 8 Measuring point control pressure 15 6 9 Settings 15 6 10 Info 16 7 External start stop button 16 8 Alerts 16 8 1 Alert Warning Perform zero calibration of pressure sensor 16 8 2 Alert Beware Press...

Page 5: ...asks IGEMA GmbH accepts no liability for damage to property or personal injury caused by unqualified persons or by failure to observe these installation and operating instructions If no sufficiently q...

Page 6: ...e accident prevention regulations and system specific safety instructions Read and observe the commissioning and operating instructions The device may only be used and put into operation by appropriat...

Page 7: ...xpertise Read and observe the commissioning and operating instructions carefully and keep them in a safe place Take note of and follow the commissioning and operating instructions printed in bold and...

Page 8: ...Requirements for the testing and performance of braking systems and trailer braking coupling and vehicles equipped therewith 2 2 3 type 0 test for vehicles of categories R and S Due to the defined tes...

Page 9: ...ion cable 1 5m f 1x Adapter cable power supply DIN9680 standard vehicle plug 0 2m g 1x Protection and transport case Hand held Control unit and accessories 4 Design 4 1 Control unit a Index Descriptio...

Page 10: ...0 8 bar 30 50 80 kPa 16 Pressure gauge for supply pressure outlet 17 Supply pressure outlet Red 18 Test connection M16x1 5 external thread 19 Electronics box ECU 20 Cable connection to the control uni...

Page 11: ...is designed for a voltage of 12 24V DC A DIN 9680 plug and a standard vehicle plug in the form of an adapter cable are available as connection options 5 2 Connection diagram 5 3 Pin assignment Control...

Page 12: ...s the customer s logo with the following information is displayed Last service Serial number This information can also be displayed later under the menu item Info Press the OK button 2 to enter the ma...

Page 13: ...in an error message Pressure switch triggered Use the purple yellow button 10 3 to switch back to the Stop status and then reactivate the locking function Status Run By pressing the Start button 2 fro...

Page 14: ...the target pressure can be changed in run mode The two arrow keys 10 and 9 are used for this purpose Briefly pressing on the button changes the value by 10 kPa and if held for longer it will change b...

Page 15: ...he required supply pressure for supplying the test vehicle A test connection 18 for measuring and recording by means of external devices is available Additional information about the precision pressur...

Page 16: ...ure If the external start stop button is connected the device blocks triggering via the control unit 8 Alerts The following alerts may appear on the display during operation Warning Perform zero calib...

Page 17: ...ing function is interrupted in the Attention and Run status This means that during operation the active control is deactivated and the brake pressure from the towing vehicle is available in the contro...

Page 18: ...18 Enter 9 Menu layout Key Blue Yellow External start stop button External start stop button Target pressure Rec ON OFF Atten Start Exit All buttons 3 seconds OK OK...

Page 19: ...er Enter Enter Down Target pressure Exit Language Rec ON OFF Exit Enter OK Down Exit Key Blue Yellow External start stop button External start stop button Target pressure Rec ON OFF Atten Start Exit A...

Page 20: ...20 Enter Exit...

Page 21: ...21 10 Technical data Voltage 12 24 V DC Power 33 W Max operating pressure 1000 kPa...

Page 22: ...22 11 Declaration of conformity...

Page 23: ...23...

Page 24: ...24...

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