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Original operating instructions

SafetyController

CR7132

80004329 / 00

08 / 2017

UK

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Summary of Contents for CR7132

Page 1: ...Original operating instructions SafetyController CR7132 80004329 00 08 2017 UK ...

Page 2: ...ganisationen erfolgen Programmierung und wesentliche Ergänzungen zu dieser Anleitung Neben dem Programmiersystem CODESYS und dem Softwaretool Downloader werden zur Inbetriebnahme und Programmierung der Steuerung folgende Dokumente benötigt Wichtige Hinweise zum CR7n32 für die von Ihnen verwendeten Softwarestände Systemhandbuch SafetyController Programmierhandbuch CODESYS Sollten Ihnen diese Dokume...

Page 3: ... may only be carried out by the corresponding supervisory organisations Programming and important additions to these instructions In addition to the programming system CODESYS and the software tool Downloader the following documents are required for programming and commissioning of the controller Important notes on CR7n32 for the software versions used by you System manual SafetyController Program...

Page 4: ... matériel et logiciel ne doivent être effectuées que par les organismes de contrôle correspondants Programmation et ajouts importants à cette notice Outre le système de programmation CODESYS et l outil logiciel downloader les documents suivants sont nécessaires pour la mise en service et la programmation du système contrôle commande Remarques importantes pour CR7n32 pour les versions du logiciel q...

Page 5: ...enti di controllo corrispondenti Programmazione e supplementi rilevanti per questo manuale Oltre al sistema di programmazione CODESYS e al software Downloader sono necessari i seguenti documenti per la messa in funzione e la programmazione del sistema di controllo Indicazioni importanti relative al CR7n32 per le versioni software utilizzate manuale del sistema SafetyController manuale di programma...

Page 6: ...orrespondientes organismos de control Programación y suplementos fundamentales de estas instrucciones Además del sistema de programación CODESYS y de la herramienta Downloader para la puesta en marcha y programación del controlador son necesarios los siguientes documentos Indicaciones importantes sobre el CR7n32 para las versiones de software que usted utiliza Manual del sistema SafetyController M...

Page 7: ...ogramação e complementos essenciais deste manual Além do sistema de programação CODESYS e a ferramenta de software Downloader são necessários os seguintes documentos para a colocação em funcionamento e a programação do controlador Avisos importantes sobre o CR7n32 para as versões de software que você usa Manual de sistema SafetyController controlador de segurança Manual de programação CODESYS Caso...

Page 8: ...oftware mogen echter alleen geschieden door de desbetreffende keuringsinstanties Programmering en belangrijke aanvullingen op deze handleiding Als toevoeging op de programmeer omgeving CODESYS en software tool downloader zijn de volgende dokumenten nodig om de controller te programmeren en te autoriseren Belangrijke mededelingen betreffende de CR7n32 voor de door u toegepaste software versies Syst...

Page 9: ...foretages af de pågældende kontrolorganisationer Programmering og væsentlige supplementer til denne vejledning Ud over programmerings systemet CODESYS og software værktøjet downloader kræves der følgende dokumenter for programmering og idriftsættelse af controlleren Vigtige oplysninger vedrørende CR7n32 i forbindelse med de software versioner du anvender Systemhåndbog SafetyController Programmerin...

Page 10: ...saavat kuitenkin suorittaa ainoastaan vastaavat tarkastusorganisaatiot Ohjelmointi ja tärkeitä lisäyksiä näihin käyttöohjeisiin CODESYS ohjelmointijärjestelmän ja downloader lataustyökalun lisäksi controllerin ohjelmoinnissa ja käyttöönotossa tarvitaan seuraavat dokumentit Tärkeitä huomautuksia laitteelle CR7n32 koskien käyttämiäsi ohjelmistoversioita Järjestelmäkäsikirja SafetyController Ohjelmoi...

Page 11: ...får dock endast utfärdas av relevanta övervakningsorganisationer Programmering och viktiga tillägg till dessa instruktioner Utöver utvecklingsmiljön CODESYS och programvaran downloader behövs följande dokument för programmering och handhavande av controllern Viktiga anvisningar för CR7n32 gällande de programversioner som används av dig Systemhandbok SafetyController Programmeringshandbok CODESYS S...

Page 12: ...ις αντίστοιχες εποπτικές οργανώσεις Προγραμματισμός και σημαντικές προσθήκες σε αυτές τις οδηγίες Επιπρόσθετα από το σύστημα προγραμματισμού CODESYS και το εργαλείο λογισμικού downloader απαιτούνται και τα ακόλουθα έγγραφα για τον προγραμματισμό και την έναρξη λειτουργίας του ελεγκτή Σημαντικές σημειώσεις σχετικά με το CR7n32 για τις εκδόσεις λογισμικού που χρησιμοποιείται από εσάς Εγχειρίδιο συστ...

Page 13: ...of the connectors 9 5 2 Ground connection 10 5 3 Fuses 10 5 4 Laying the supply and signal cables 11 5 4 1 GND connections of the Ex connection side 11 5 5 Frequency and analogue inputs 11 5 6 Supply low side digital outputs BL 12 5 7 Connection technology 12 5 8 USB interface 13 5 8 1 Hardware requirement 13 5 8 2 Short circuit protection 13 6 Set up 14 6 1 Interfaces and system requirements 14 6...

Page 14: ...nd trademarks All trademarks and company names are subject to the copyright of the respective companies 7 5 Ex side input characteristics 24 7 6 Ex side output characteristics 25 7 7 St side wiring 26 7 8 Ex side wiring 27 8 Maintenance repair and disposal 28 9 Approvals standards 28 ...

Page 15: ... handling of the device Read this document before use to familiarise yourself with operating conditions installation and operation Keep this document during the entire duration of use of the device Adhere to the safety instructions 1 1 Symbols used Instructions Reaction result Designation of keys buttons or indications Cross reference Important note Non compliance can result in malfunction or inte...

Page 16: ...nnect any independently supplied output load circuits The connection terminals may only be supplied with the signals indicated in the technical data and or on the device label and only the approved accessories of ifm electronic may be connected 2 4 Housing temperature As described in the technical specifications below the device can be operated in a wide ambient temperature range Because of the ad...

Page 17: ...s with the welding electrode or the earth terminal of the welding device Protect the controller against weld slag 3 Functions and features The freely programmable controllers of the SafetyController series are rated for use under difficult conditions e g extended temperature range strong vibration intensive EMC interference Observe the operating conditions 7 2 Test standards and regulations WARNIN...

Page 18: ...nector is damaged when placed and locked Screws to be used examples Standard Button head hexagon socket screws M5 x L ISO 7380 Cylinder screws with hexagon socket and low head M5 x L DIN 7984 Cutting screws for metric ISO thread with low head DIN 7500 Example button head hexagon socket screw 4 2 Installation position Align the controller so that the cable entries of the connectors face downwards P...

Page 19: ...stress Use compensating elements if there is no flat mounting surface available Mounting surface 4 4 Heat dissipation Ensure sufficient heat dissipation as the internal heating of the electronics is conducted away via the housing In case of sandwich mounting of controllers use spacers Heat dissipation and sandwich mounting ...

Page 20: ...ors Note the device label CR7132 R360 SafetyControllerEX 32 Made in Germany ifm electronic Germany www ifm com 45128 Essen AC 1207 E 50403162 Operating voltage 8 32 V DC S N 123456789012 Assignment of the connectors on the device label WARNING Inversion of the connectors can lead to unstable start up of the machine NOTE Inversion of the connectors can lead to damage to the reference voltage output...

Page 21: ...ixing 5 3 Fuses The individual electric circuits must be protected in order to protect the whole system Connection side Description Potential Pin no Fuse Standard St Safety Supply voltage sensors module VBB S St 10 2 A time lag Supply voltage outputs VBB O St 19 15 A Supply voltage via relay VBB R St 01 15 A Extended Ex Non Safety Supply voltage relay VBB Rel Ex 51 2 A time lag Supply voltage outp...

Page 22: ...s must be laid separately Connect supply and ground cables to the controller and to the sensors actuators via the respective common star point If a prewired connection cable is used remove the cores with unused signal inputs and outputs Unused cores in particular core loops lead to interference coupling that can influence the connected controller 5 4 1 GND connections of the Ex connection side Con...

Page 23: ...utput Q03 output Q09 output Q11 load load 1 2 BH output Q VBBO VBBR Supply low side digital outputs BL 1 Outputs of the output group VBBO 2 Outputs of the output group VBBR Supply low side outputs BL via a high side output BH of the same output group 5 7 Connection technology NOTE Only connect the 55 pole connectors when the supply voltage is disconnected No hot plugging is permitted ...

Page 24: ...o the controller The cable length A considerably influences the quality of the USB data transmission Connection USB connector to notebook PC temporary Use a connection cable with the designation Full Speed High Speed USB connection cable with twisted and screened cores Do not make a connection using several USB connection cables Remove the connection cable after the programming or service works 5 ...

Page 25: ...7132 SafetyController system manual 6 2 Programming via USB interface Note in general The controller can be connected to any USB interface The number of the COM port does not change Only connect one controller for programming to the PC Special USB and COM port drivers are required 6 2 1 Install the USB drivers These drivers provide a virtual COM port i e another artificial serial interface on the ...

Page 26: ... No not this time Prevents the automatic search for a new Windows update Click on Next to continue Select Install from a list or specific location Enables the targeted search and selection of the required driver Click on Next to continue ...

Page 27: ...logue window Alternatively enter the storage location directly Only if the Windows installation wizard has found a valid driver file can you change to the next dialogue box with Next Windows carries out a Windows logo test The result of the system internal test does not have any effect on the function of the software Acknowledge the possible message Windows logo test not passed with Continue The s...

Page 28: ...ting for the COM port in the Windows device manager 1 Open the device manager The service program device manager can for example be accessed via Start Control Panel Device Manager 2 Select the entry with a double click in the directory Ports COM LPT As an alternative Right mouse click Properties 3 Click on Port settings in the following dialogue box 4 Select Advanced and redefine the COM port in t...

Page 29: ...name 6 3 Uninstall the drivers If a driver is to be updated the installed drivers have to be deinstalled first of all Disconnect the USB connection between the controller and the PC Open the service program Software via the start menu Control Panel Uninstall the drivers successively with Change Remove ...

Page 30: ...vidually sealed cores e g EC2084 Electrical data Input output channels total 80 32 inputs 48 outputs Inputs Conﬁgurable Digital for positive negative sensor signals positive with diagnostic capabilities Analogue 0 10 32 V 0 20 mA ratiometric Frequency 30 kHz 16 of the inputs safety related inputs Outputs Conﬁgurable Digital positive negative switching high low side Digital positive switching high ...

Page 31: ...tputs each via a relay according to IEC 62061 and ISO 13849 Physical memory Flash 4 Mbytes RAM 2 Mbytes Remanent memory 128 Kbytes Memory allocation See system manual www ifm com Data sheet search CR7132 More information Software programming Programming system CODESYS version 2 3 IEC 61131 3 Display elements Status indication Three colour LED R G B Operating states No longer valid if the colours a...

Page 32: ...atory use UN ECE R10 Emission standard Immunity with 100 V m ISO 7637 2 2004 Pulse 1 severity level IV function state C Pulse 2a severity level IV function state A Pulse 2b severity level IV function state C Pulse 3a severity level IV function state A Pulse 3b severity level IV function state A Pulse 4 severity level IV function state A Pulse 5 severity level III function state C data valid for th...

Page 33: ...kHz default 35 Hz Voltage input 0 32 V A Input resistance 50 7 kΩ Input frequency 1 kHz default 35 Hz Voltage input ratiometric A Input resistance 50 7 kΩ Input frequency 1 kHz default 35 Hz Frequency input FRQ Input resistance 3 2 kΩ Input frequency 30 kHz Switch on level 0 35 0 48 UB Switch off level 0 29 UB Digital input BL H Input resistance 3 2 kΩ Input frequency 50 Hz default 35 Hz Switch on...

Page 34: ... channel pair Q01 Q03 Q09 Q11 Output frequency 20 250 Hz per channel Control range 8 x 0 01 2 A 0 02 4 A 8 x 0 01 2 A Setting resolution 1 mA Control resolution 1 2 mA Load resistor 3 Ω at 12V DC 6 Ω at 24V DC Reference voltage VREF OUT sensor supply For sensors and joysticks 5 10 V 400 mA accuracy 7 Short circuit proof and overload protected 10 V reference only from a supply voltage UB 13 V Inter...

Page 35: ...ut resistance 390 Ω Input frequency 1 kHz default 35 Hz Voltage input 0 10 V A Input resistance 65 6 kΩ Input frequency 1 kHz default 35 Hz Voltage input 0 32 V A Input resistance 50 7 kΩ Input frequency 1 kHz default 35 Hz Voltage input ratiometric A Input resistance 50 7 kΩ Input frequency 1 kHz default 35 Hz Frequency input FRQ Input resistance 3 2 kΩ Input frequency 30 kHz Switch on level 0 35...

Page 36: ...lled output PWMI H bridge channel pair Q01_E Q03_E Q09_E Q11_E Output frequency 20 250 Hz per channel Control range 8 x 0 01 2 A 0 02 4 A 8 x 0 01 2 A Setting resolution 1 mA Control resolution 1 2 mA Load resistance 3 Ω at 12V DC 6 Ω at 24V DC Q16_E Q31_E Digital output BH Switching voltage 8 32 V DC Switching current 16 x 2 A Diagnosis via voltage feedback Wire break short circuit Internal relay...

Page 37: ...14 Q04 PWM BH 2 A L 13 Q05 PWM BH 2 A L 12 Q06 PWM BH 2 A L 11 Q07 PWM BH 2 A L 02 Q08 PWM BH 2 4 A L 03 Q09 PWM BH L 2 4 A H L 04 Q10 PWM BH 2 4 A L 05 Q11 PWM BH L 2 4 A H L 06 Q12 PWM BH 2 A L 07 Q13 PWM BH 2 A L 08 Q14 PWM BH 2 A L 09 Q15 PWM BH 2 A L Outputs Supply DC GND Output DC Output GND 37 GND Output DC 42 GND relay A BL H FRQ 10 VBB S Interfaces 47 CAN1_H 29 CAN1_L CAN 46 CAN2_H 28 CAN...

Page 38: ...ht to make technical alterations without prior notice 21 08 2017 CR7132 page 9 CR7132 Technical data Control systems Wiring Ex side Abbreviations A BH BL FRQ H PWM VBBn Analogue Binary high side Binary low side Frequency pulse inputs H bridge function Pulse width modulation Supply of the outputs via relays 1 3 and 2 4 ...

Page 39: ...t contain any components which can be repaired by the user The device must only be repaired by the manufacturer Dispose of the device in accordance with the national environmental regulations 9 Approvals standards Test standards and regulations 7 Technical data The EC declaration of conformity and approvals can be found at www ifm com ...

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