IFM AC422S User Manual Download | Manualshive

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Original operating instructions

Fail-safe SmartPLC

SafeLine

with Ethernet/IP slave interface

AC422S

80283446/00

03/2019

UK

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Summary of Contents for AC422S

Page 1: ...Original operating instructions Fail safe SmartPLC SafeLine with Ethernet IP slave interface AC422S 80283446 00 03 2019 UK ...

Page 2: ...ents 8 6 1 Operating and connection elements 8 6 2 LED indicators 9 6 2 1 Device LED H1 9 6 2 2 Interface LEDs on X6 X7 9 6 2 3 Interface LED on X8 9 7 Electrical connection 10 7 1 Wiring 10 7 2 Connect the supply voltage 11 7 2 1 Standard configuration 24 V power supply and AS i power supply supplies 11 7 3 Connect sensors actuators 12 8 Operation 12 8 1 Notes on the EMC compliant operation 12 8 ...

Page 3: ...3 UK 9 Diagnostics 17 10 Maintenance repair and disposal 17 11 Approvals tests 17 12 Additional documents 17 13 Technical data 18 13 1 Safety classification 19 14 Scale drawing 20 ...

Page 4: ...s document before using the device Keep this document during the service life of the device 1 1 Symbols used Instructions Reaction result Designation of keys buttons or indications Cross reference Important note Non compliance may result in malfunction or interference Information Supplementary note 2 Safety instructions 2 1 General Observe these operating instructions Adhere to the warning notes o...

Page 5: ...es in your own country WARNING In case of improper handling of the product the safety and physical integrity of persons and machinery cannot be guaranteed Death or serious irreversible injuries may result Note all remarks on installation and handling given in these instructions The device must only be used under the specified operating conditions and in accordance with use as prescribed below 3 It...

Page 6: ... actuator data on the integrated WEB server allows device configuration via the WEB server 4 1 Electrical voltage supply Device supply from 24 V AUX 4 2 Configuration interfaces X3 and X8 RJ45 twisted pair 10 Mbps and 100 Mbps TCP IP Transport Control Protocol Internet Protocol UDP IP User Datagram Protocol EtherCAT Master including FSoE Fail Safe over EtherCAT Modbus TCP master slave 3S fail safe...

Page 7: ...tion of the device and machinery is only guaranteed when installation is correctly carried out The installation and connection must comply with the applicable national and international standards Responsibility lies with the person installing the device Fix the device onto a 35 mm raised rail Vertical installation upright Adhere to a minimum distance of 30 mm between the ventilation holes perforat...

Page 8: ...nt Avoid excessive dust vibration and shock The air circulation through the vents must not be impeded Avoid installation in direct vicinity of frequency inverters or other interfering sources 6 Operating connection and display elements 6 1 Operating and connection elements 12 0 11 1 Device LEDs H1 green yellow red 2 Softkeys ...

Page 9: ...ont panel signals the state of the device and the connected systems LED status Description Green LED on Device has been started There is no warning message There is no error message Yellow LED flashes slowly 0 5 Hz There is a warning message There is no error message Red LED flashes quickly 2 Hz There is an error message 6 2 2 Interface LEDs on X6 X7 LED status Description Green LED on Physical co...

Page 10: ...electrical connection between the fail safe SmartPLC SafeLine AC422S terminal X1 pin 5 FE and the ground of the installation 7 1 Wiring Terminal X1 Pin Description AS i 2 1 AS i for AS i line 2 AS i 2 2 AS i for AS i line 2 AS i 1 3 AS i for AS i line 1 AS i 1 4 AS i for AS i line 1 FE 5 Functional earth 6 not connected Terminal X2 Pin Description 24 V 1 24 V device supply GND 2 GND Terminal X4 Pi...

Page 11: ...S i 2 of terminal X1 to the AS i power supply e g AC1254 of the second AS i bus Power must be applied simultaneously to the Safe IO module terminal X4 and to the device terminal X2 24 V device supply Connect the pins 24 V and 0 V of terminal X2 to a 24 V DC power supply 18 32 V SELV PELV 24 V Safe IO power supply Connect the pins 24 V and GND of terminal X4 to a 24 V DC power supply 18 32 V SELV P...

Page 12: ...ent of 0 5 A per output Do not exceed a switching frequency of 25 Hz when connecting the inductive loads DC 13 8 Operation 8 1 Notes on the EMC compliant operation Use voltage supplies for the device that are not simultaneously used for the supply of known interfering sources e g large inductive loads motor starters frequency converters etc If the switching outputs of the device are used to contro...

Page 13: ...n the display is switched off after 10 minutes without operation Activate the display by pressing any button 8 2 1 Language selection Change the user language of the device by pressing the button and the button or button simultaneously ...

Page 14: ...14 8 3 Navigation 8 3 1 Navigation elements xxx xxx xxx 1 Focus 2 Operating area 3 Softkey labelling e g menu OSC 4 Navigation compass 5 Navigation status bar 6 Main navigation bar 7 Info bar ...

Page 15: ...t IP Display modify the parameters of the Ethernet IP interface IP address Subnet mask Gateway address Configuration interfaces 1 and 2 Display modify the parameters of the Ethernet configuration interface DHCP IP address Subnet mask Gateway address Addressing AS i 1 Slave overview AS i line 1 with the option to change AS i addresses Addressing AS i 2 Slave overview AS i line 2 with the option to ...

Page 16: ...nformation of the Ethernet IP interface Safety Settings information and diagnostics of the safe controller Safety Safety functions not available Further details device manual 8 3 3 OSC Online Support Center It is accessed via the softkey OSC on the start screen Events warning and error messages with time stamp are displayed in plain text Current version History ...

Page 17: ...ing message Information message Error message All messages are displayed in plain text in the Online Support Center OSC 10 Maintenance repair and disposal Replace the buffer battery of the real time clock as required type CR2032 Dispose of the device in accordance with the national environmental regulations 11 Approvals tests EMC Functional safety TÜV Rheinland AS Interface AS i Safety at Work UL ...

Page 18: ...C 18 32 DC Input current mA 7 Outputs Output function Transistor PNP according to IEC 61131 2 Voltage range V 24 DC 18 32 DC External supply to SELV PELV Max current load per output mA 500 Max inductance mH 400 Max switching frequency Hz 25 Utilisation category DC 13 according to IEC 60947 5 1 Electrically isolated yes Short circuit protection yes Interfaces Programming interface Ethernet Data int...

Page 19: ...der coated steel sheet galvanised Makrolon Displays operating elements Display Full graphic LCD display LED function display 1 x combined LED red green 13 1 Safety classification Meets the requirements of EN ISO 13849 1 2015 category 4 PL e IEC 61508 2010 SIL 3 Mission Time TM 20 years Safety related reliability PFHd 1 h 1 21 10 08 PFD 1 04 10 04 ...

Page 20: ...20 14 Scale drawing 106 2 93 135 5 128 2 ...

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