IEMCA MASTER865 VERSO MP SIII Manual For Use And Maintenance Download Page 1

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MASTER865 VERSO MP SIII

MANUAL FOR USE AND MAINTENANCE

Rel.

Date

31/12/2013

Cod.

3810M05450

S/N

COMPILER:

Bosi Andrea

APPROVAL:

Sbarzaglia Ivan

This manual is a translation of the original document

AUTOMATIC BAR FEEDER

ATTACHMENTS LIST

MANUAL FOR USE AND MAINTENANCE

KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE

Summary of Contents for MASTER865 VERSO MP SIII

Page 1: ...od 3810M05450 S N COMPILER Bosi Andrea ON APPROVAL Sbarzaglia Ivan This manual is a translation of the original document AUTOMATIC BAR FEEDER ATTACHMENTS LIST MANUAL FOR USE AND MAINTENANCE KEYBOARD INSTRUCTION MANUAL SPARE PARTS BOOK SCHEMATICS EC CONFORMITY DECLARATION FOR MACHINE ...

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Page 3: ... TLX 550879 MANUFACTURER IEMCA division of IGMI S p A ADDRESS Via Granarolo 167 48018 Faenza RA ITALY Tel 0546 698000 Fax 0546 46338 0546 46224 TLX 550879 TYPE OF DOCUMENT MANUAL FOR USE AND MAINTENANCE PRODUCT AUTOMATIC BAR FEEDER MODEL MASTER865 VERSO MP SIII ...

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Page 5: ...OPERATING CYCLE 6 2 3 BAR FEEDER SAFETY DEVICES 10 2 4 SAFETY PLATES LOCATION AND DESCRIPTION 11 2 5 VERSION DESCRIPTION 12 2 6 TECHNICAL DATA 14 2 6 1 Noise levels 20 2 7 ACCESSORIES FOREWORD 21 2 7 1 Bush holder device Description 21 3 SAFETY PROCEDURES GENERAL INFORMATION nome caricatore 1 3 1 GENERAL SAFETY REGULATIONS 2 3 2 HANDLING AND INSTALLATION Safety 3 3 3 ADJUSTMENTS AND SETUP Safety 3...

Page 6: ...ment 10 4 4 6 Bar feeder fastening 15 4 5 LUBRICATION OIL FILLING 16 4 6 ELECTRICAL CONNECTION 16 4 7 PNEUMATIC DEVICE LAYOUT 17 4 7 1 PNEUMATIC CONNECTION 19 4 7 2 BAR FEEDER MOVEMENT WITHOUT POWER SUPPLY 19 4 8 SOFTWARE PARAMETERIZATION 20 5 ADJUSTMENTS AND SETTING UP nome caricatore 1 5 1 ADJUSTMENT AND SETUP FOREWORD 2 5 2 GENERAL ADJUSTMENTS FOREWORD 2 5 2 1 Feeding chain Adjustment 2 5 2 2 P...

Page 7: ...AR FEEDER STOP 16 6 11 CYCLE PERFORMING MODE IN THE STEP BY STEP FUNCTION 17 7 BAR FEEDER MAINTENANCE MASTER 865 VERSO 1 7 1 MAINTENANCE GENERAL RULES 2 7 2 SCHEDULED MAINTENANCE 3 7 2 1 Lubricating oil Level check 4 7 2 2 Lubricating oil Change 4 7 2 3 Air filter unit Check 5 7 3 LUBRICATION POINT DIAGRAM 6 8 TROUBLES CAUSES CURES MASTER 865 VERSO 1 8 1 GENERAL FAILURES 2 8 2 FEEDING INTO COLLET ...

Page 8: ...ble 6 10 5 Revolving tips øGR 32 45 Table 7 10 6 Revolving tips øGR 51 70 Table 9 11 COLLETS MASTER 865 VERSO 1 11 1 CONVERSION TABLES 001 3 11 2 HEXAGONAL BARS unit of measurement millimetres Table 3 11 3 SQUARE BARS unit of measurement millimetres Table 5 11 4 HEXAGONAL BARS unit of measurement inches Table 6 11 5 ROUND BARS unit of measurement inches Table 7 11 6 CONVERSION TABLE Inches Millime...

Page 9: ...5 11 22 COLLETS FOR BARS 076 27 11 23 COLLET FOR BARS Table 27 11 24 COLLETS FOR BARS 381P 30 11 25 COLLET FOR BARS Table 30 11 26 EJECTORS 381P 011 381P 021 33 11 27 381P 021 EJECTORS Guide channels ø33 46 Table 33 11 28 381P 011 EJECTORS Guide channels ø52 71 Table 35 11 29 PIPE COLLETS 386P 37 11 30 PIPE COLLETS Table 37 11 31 RINGS FOR COLLETS 078 225 39 11 32 RINGS FOR COLLETS Table 39 ...

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Page 11: ...ION nome caricatore EN 1 Pag 1 1 INDEX 1 1 WARRANTY CONDITIONS 2 1 2 PURPOSE OF THE MANUAL 3 1 3 MANUFACTURER AND BAR FEEDER IDENTIFICATION 4 1 4 ASSISTANCE REQUEST 4 1 5 GLOSSARY AND TERMINOLOGY 4 1 6 ATTACHMENT LIST 5 ...

Page 12: ...assembly and coupling of the bar feeder to the lathe In particular prior to the first start up accurately make sure that the bar feeder is correctly aligned with the lathe and fixed with the expansion plugs as shown in chapter 4 The product warranty is valid only if the bar feeder is installed by an authorized technician with Original Installation Certificate Please ask the technician who will mak...

Page 13: ...s DANGER WARNING indicates impending danger which might cause serious injuries exert the maximum caution WARNING CAUTION indicates that it is necessary to adopt suitable behaviours so as to avoid accidents or damages to property INFORMATION these are technical instructions of particular importance For a quick search of the topics see the table of contents This manual which contains all the instruc...

Page 14: ...sting technical assistance for the bar feeder always specify the data shown on the identification plate 1 5 GLOSSARY AND TERMINOLOGY Some recurrent words in the manual are here described in order to provide a more complete understanding of their meaning Routine maintenance set of operations necessary to ensure the appropriate operation and efficiency of the bar feeder Usually these operations are ...

Page 15: ... is an electrotechnic device able to stop a circuit in case of overvoltage Threading tool the tap is a threading device which can be used manually with the tap wrench or mechanically fitted to the tap wrench It kirves the female threads inside the holes for the internal screw threads and nuts The thread carried out with the tap wrench is called tapping An actuator is a mechanism through which an a...

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Page 17: ...nts 3 2 1 2 Hydraulic system Main components 4 2 1 3 Pneumatic system Main components 5 2 2 OPERATING CYCLE 6 2 3 BAR FEEDER SAFETY DEVICES 10 2 4 SAFETY PLATES LOCATION AND DESCRIPTION 11 2 5 VERSION DESCRIPTION 12 2 6 TECHNICAL DATA 14 2 6 1 Noise levels 20 2 7 ACCESSORIES FOREWORD 21 2 7 1 Bush holder device Description 21 ...

Page 18: ...der can be used to feed bars pipes and various sections The guide channel is completely closed during machining a pump is provided to maintain a continuous oil flow inside the guide channel creating a hydrodynamic support effect these features allow the bar to rotate at high r p m with no vibrations and no surface damaging Thanks to the use of a BRUSHLESS and electronically controlled motor the ba...

Page 19: ...pusher H Feeding chain transmits the motion from the motor drive to the bar pusher L Guide channel opening closing cylinder Y Upper guide channel unlocking M Pneumatic bar drop control levers control the bar during the drop into the guide channels N Clamps hold the bar during the loading and removal from the collet of the bar pusher P Facing device sends a signal during the bar passage Q Remnant r...

Page 20: ...he following cycle it is forced by pump 2 of tank 1 it flows into the guide channels 4 and bush holder device 5 in order to lubricate the bars during the machining From these two devices the oil is gathered in the recovery tank 6 and filtered in the oil tank from where it flows again for a new lubrication cycle ...

Page 21: ...CTION UNIT F GUIDE CHANNEL PNEUMATIC LOCKING UNIT G GUIDE CHANNEL OPENING UNIT POS Description POS Description 1 FILTER 12 CYLINDER 2 PRESSURE GAUGE 13 SOLENOID VALVE 3 CYLINDER 14 CYLINDER 4 REGULATOR 15 REGULATOR 5 SOLENOID VALVE 16 SOLENOID VALVE 6 CYLINDER 17 CYLINDER 7 REGULATOR 18 SOLENOID VALVE 8 SOLENOID VALVE 19 CYLINDER 9 CYLINDER 20 REGULATOR 10 SOLENOID VALVE 21 SOLENOID VALVE 11 VALVE...

Page 22: ...NG CYCLE The automatic mode controls the movements of the bar feeder according to the sequence described below The bar pusher A makes bar B move forwards into the lathe until the bars are finished The bar pusher A and remnant C reach the forwards limit stop position ...

Page 23: ...r pusher A moves forwards and the remnant falls in the box E then the bar pusher moves backwards the clamps D open and close to perform the remnant drop check During the drop remnant C enables control device E If the remnant is still inserted in the bar pusher collet the bar feeder stops otherwise it continues its cycle The upper guide channels G are lifted together with the bar pusher H and also ...

Page 24: ...that falls into the lower guide channels N with the help of levers H The first feeding carriage P starts its stroke When the first feeding carriage P completes its stroke the required space for the bar pusher introduction has been created The first feeding carriage performs its return stroke ...

Page 25: ...e channels G close the bar pusher H is positioned along the spindle axis The clamps D close the bar pusher A moves forwards the bar N is inserted into the bar pusher collet The bar pusher A and bar N perform their facing stroke A new automatic working cycle is started ...

Page 26: ... feeder and lathe functions do not stop until the guide channels remain closed avoiding dangers situations for the operator If at the guide channel opening the loading is not yet finished the bar feeder and the lathe stop By closing the guard it is possible to restart the cycle D Fixed guard made of transparent material to allow visual inspection of the bar feeder devices E Fixed guard prevents an...

Page 27: ...e safety enclosures D Wear safety gloves and shoes Do not manually lift loads exceeding 15 kg E Warning danger of electric contact F Warning danger of material falling G Warning fix the bar feeder to the ground H Maximum overall weight of the magazine loadable bars L Warning axial displacement N Warning follow the correct assembly direction of the guide channels ...

Page 28: ...N nome caricatore 2 Pag 12 12 2 5 VERSION DESCRIPTION Bar length Model Version Maximum length mm ft Minimum length mm ft MASTER 865 VERSO 19 1870 6 1 600 1 9 21 2300 7 54 800 2 62 33 3300 10 8 1000 3 2 38 3800 12 4 43 4300 14 1 ...

Page 29: ...caricatore EN 2 Pag 13 13 Maximum bar pusher extension Model Version Version A Maximum extension mm MASTER 865 VERSO 19 N 1100 19 21 33 38 43 L 1350 33 38 43 LL 1600 38 43 XLL 1850 B Revolving tip C Nipple A01MP_MUM_02_05_04 C B A ...

Page 30: ...EN 2 TECHNICAL INFORMATION nome caricatore 2 Pag 14 14 2 6 TECHNICAL DATA Overall dimensions version 19 21 Model Version A mm B mm MASTER 865 VERSO 19 2500 2200 21 3000 2615 ...

Page 31: ...2 TECHNICAL INFORMATION nome caricatore EN 2 Pag 15 15 Overall dimensions versions 33 38 43 Model Version A mm B mm Z mm MASTER 865 VERSO 33 4120 2250 3300 38 4620 2750 3800 43 5120 3250 4300 ...

Page 32: ...er 43 4300 mm 14 1 ft Magazine capacity working width 270 320 mm e g no 34 bars of Ø 8 mm no 4 bars of Ø 80 mm Maximum bar weight 120 kg Adjustable feeding speed 150 mm sec Adjustable return speed 950 mm sec Maximum remnant length ø 8 65 mm 400 mm ø 66 80 mm 250 mm Minimum remnant length 110 mm Bar change time with 3000 mm bar 40 sec according to the bar ø Power supply voltage 230 400 Volt Mains f...

Page 33: ...height Model Screw position XB mm High base XA mm Low base MASTER 865 VERSO 2 1221 1254 905 939 3 1255 1289 940 974 4 1290 1324 975 1009 5 1325 1359 1010 1044 6 1360 1394 1045 1079 7 1395 1429 1080 1114 8 1430 1464 1115 1149 9 1465 1499 1150 1184 10 1500 1534 1185 1220 ...

Page 34: ...CAUTION barstock diameters for any guide channel are only given as an example A barstock diameter approximately 10 mm smaller than the guide channel diameter may cause vibration and failure to the bar feeder Therefore it may be necessary to slow down the bar rotation speed or to change the guide channel diameter in order to obtain the best performance WARNING CAUTION the collet external diameter s...

Page 35: ...Agip Acer 150 Api Api Cis 150 Aral Aral Degol Tu 150 Castrol Magna 150 Chevron Circulating Oil 150 Elf Movixa 150 Esso Nuto 150 Fina Solina 150 IP IP Hermea 150 Klüber Crucolan 150 Olio FIAT Daphne Hidrobak 150 HL Roloil Arm V 150 Shell Vitrea 150 Tellus C 150 Tamoil Hydralic Oil 100 Texaco Rando oil HD 150 Total Cortis 150 Oil quantity 80 litres ...

Page 36: ...eter use of a front guide bush of suitable diameter if supplied use of bars with a straightness within the set limits maximum deflection in mm equal to 0 5 of the bar length use of a spindle liner having the same diameter as the bar feeder guide channel diameter spindle rotation speed suitable for the material to be machined as to the bar feeder use of oil having features suitable for the diameter...

Page 37: ...ay be used by only changing the diameter of the half bushings to greatly extend the range of diameters which can be machined without having to replace the guide channel OPERATION When the bar is dropped into the guide channel the two half bushes are open The closing phase is controlled by a pneumatic cylinder when the bar feeder has completed the bar loading cycle The oil flow for the machined bar...

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Page 39: ...NERAL SAFETY REGULATIONS 2 3 2 HANDLING AND INSTALLATION Safety 3 3 3 ADJUSTMENTS AND SETUP Safety 3 3 4 USE AND OPERATION Safety 4 3 5 BAR FEEDER MAINTENANCE Safety 5 3 6 EC CONFORMITY DECLARATION 6 3 7 General Description of Supply 7 3 8 RESIDUAL RISKS 8 3 9 FORESEEABLE MISUSES 13 ...

Page 40: ...t compliance with the instructions in this manual ensures the operator safety The user and expert operator must perform the specified duties only Do not tamper with the safety devices for any reason whatsoever Comply strictly with the health and safety regulations at work issued by the relevant authorities in each country IEMCA declines any liability whatsoever for injury to persons or damage to p...

Page 41: ...ng and cleanliness of the working environment are of the utmost importance as far as personal safety is concerned The connection to the electrical installation must be carried out by skilled personnel only Make sure that the electrical installation is connected to an efficient earthing system by means of an appropriate cable 3 3 ADJUSTMENTS AND SETUP Safety Carry out the adjustments as described i...

Page 42: ...king cycle as recommended Do not put hands or anything else near or inside the moving parts or parts in tension Remove bracelets watches rings and ties If necessary use strong work gloves with five fingers which do not reduce the grip sensitivity or power Wear work shoes as well as personal protection devices provided for by the safety regulations in force in all countries Inform the maintenance p...

Page 43: ... in accordance with the foreseen procedures before carrying out the lubrication or other operations Do use matches lighters or torches as lightning means during operations with inflammable fluids Keep drain oil in suitable containers and deliver it to companies specialized in the storage and disposal of polluting waste products Avoid environmental pollution Use original IEMCA spare parts only Cons...

Page 44: ...y that the machine AUTOMATIC BAR FEEDER is in compliance with the requirements of 2006 42 EC regulation and with the national implementing regulations is in compliance with the following European regulations o 2006 95 EC regulation low tension o 2004 108 EC regulation electromagnetic compatibility Otherwise he declares that the person in charge for the technical issue editing is Mr Giampaolo Moran...

Page 45: ...request Applicable Safety Regulation According to Directive 2006 42 EC article 2B the bar feeder is an interchangeable equipment and is supplied with the appropriate safety devices Together with the supply you will find the EC declaration of conformity in compliance with the above mentioned Directive The list of the safety devices is shown in section 2 paragraph 2 3 of this manual The bar feeder s...

Page 46: ...ollow these indications wait 60 sec until the capacitor is discharged remove the three phase voltage by operating on the disconnecting device upstream from the supply line or disconnect the interface connector FLUID LEAKAGE RISK It is forbidden to top up the lubricating oil tank while the oil pump is running Do not let the oil or coolant leak from the lathe out to the bar feeder Here are some exam...

Page 47: ...lacement or maintenance work inside the bushing holding equipment should only be performed after switching the bar feeder off 2 With the bar feeder in automatic mode there is a potential crushing risk if you reach your hands and arms into the guide channel area bar pusher movement ...

Page 48: ...CNC sliding headstock lathes 3 The technician will perform installation without securing the bar feeder to the ground However in the report to the customer certifying that installation has been completed he will state that the customer requested that the machine be not secured to the ground BREAKING RISK DURING OPERATION 1 After performing scheduled or unscheduled maintenance work remove any forei...

Page 49: ... referenced above Stop the oil flow using the cock provided put the bar feeder in manual mode and switch off the oil pump by pressing the key on the keyboard ACCESS TO THE INTERVENTION POINTS USED FOR MAINTENANCE 1 Press the stop button before moving the bar pusher forward using the crank 2 During the work phase if protection guards have been removed it is strictly forbidden to insert the crank in...

Page 50: ...EQUENCE OF PHASES It is very important that the operator knows the sequence of the bar feeder work phases These can be found in the Instruction Manual supplied with the machine DIFFERENTIAL CURRENT DEVICE UPSTREAM FROM THE MACHINE USED TO PREVENT HAZARDOUS CONDITIONS IN CASE OF A FAILURE Make sure that the bar feeder is powered by a three phase power supply protected through a differential switch ...

Page 51: ...y the manufacturer Do not load bars made of flammable materials Do not load bars with a greater straightness than the one recommended by the manufacturer Do not load bars with sizes or shapes different than those recommended by the manufacturer Do not interfere with any body part on the bar feed axis Do not approach the bar feeder with open flames or very hot objects for examples cigarettes Danger...

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Page 53: ... 5 4 4 BAR FEEDER INSTALLATION FOREWORD 6 4 4 1 Backing plates and support feet Installation 6 4 4 2 Height Adjustment 7 4 4 3 Preliminary positioning 8 4 4 4 Sleeve Installation 9 4 4 5 Levelling and alignment 10 4 4 6 Bar feeder fastening 15 4 5 LUBRICATION OIL FILLING 16 4 6 ELECTRICAL CONNECTION 16 4 7 PNEUMATIC DEVICE LAYOUT 17 4 7 1 PNEUMATIC CONNECTION 19 4 7 2 BAR FEEDER MOVEMENT WITHOUT P...

Page 54: ...A WITHOUT PACKAGING B WITH PALLET the bar feeder is placed on a pallet and wrapped with protective film C WITH CRATE the bar feeder is contained in a crate and wrapped with protective film 4 2 LIFTING DANGER WARNING lifting and handling shall be carried out using suitable means and performed by skilled personnel only ...

Page 55: ...ay special attention to the motor area B INFORMATION Use minimum length belts as shown in the table The dimensions specified may change on the basis of the magazine and the front rear coupling positions In the rear position the minimum belt length is approx 500 mm shorter than the one of the belts at the front position of the bar feeder Model Version Rear mm Front mm MASTER 865 VERSO 19 2500 2500 ...

Page 56: ...TALLATION nome caricatore 4 Pag 4 4 4 2 2 Bar feeder with pallet Lifting Use a hook type lifting device of suitable load capacity 4 2 3 Bar feeder with crate Lifting Use a hook type lifting device of suitable load capacity ...

Page 57: ...elimited to prevent collisions between the operator and any handling equipment or means of transport travelling near the bar feeder The selected area should be illuminated and provided with an electric and pneumatic power supply socket During operation the bar feeder will release small amounts of oil mist Install the bar feeder in a suitably ventilated area The bar feeder has not been designed for...

Page 58: ...ut the bar feeder installation check the lathe stability make sure that it is firmly fixed to the ground and that the spindle axis is perfectly in horizontal position 4 4 1 Backing plates and support feet Installation Position the bar feeder next to the lathe Lift it and install the plates as shown in the figure ...

Page 59: ...lts and remove screws C in the front and rear bases WARNING CAUTION during the lifting and installation phases pay special attention to the motor area B lift or lower the bar feeder according to the necessary X value see table tighten screws C remove the crosspiece and the eyebolts used for lifting purposes Working axis height The height of the working axis may be adjusted according to the data in...

Page 60: ...sions of both machines The coupling distance B should not exceed the bar pusher maximum extension A Maximum bar pusher extension Model Version Version A Maximum extension mm MASTER 865 VERSO 19 N 1100 19 21 33 38 43 L 1350 33 38 43 LL 1600 38 43 XLL 1850 Roughly adjust the height of the working axis and the alignment with the lathe by turning the screws of plates A ...

Page 61: ...LATION nome caricatore EN 4 Pag 9 9 4 4 4 Sleeve Installation Install the sleeve A in the bush holder device Install the oil recovery tank B Connect the lubrication pipe C to the sleeve Connect the drain pipe D to the tank ...

Page 62: ...test accuracy by experienced personnel WARNING CAUTION a mistake during the alignment may be the major cause of a bad operation of the bar feeder and of its consequent damage WARNING CAUTION do not perform manual movements i e using the special crank when the electric power supply is on PRELIMINARY PROCEDURE Remove the upper guard To bring the bar pusher to the backwards limit stop in manual mode ...

Page 63: ...aricatore EN 4 Pag 11 11 Press button and to select the semiautomatic function Press several times until the upper guide channels open GUIDE CHANNEL FULL OPENING should appear on the display Remove the first and last lower guide channel ...

Page 64: ...D INSTALLATION nome caricatore 4 Pag 12 12 LEVELLING Rest the special shelf on the supports A Check the levelling by positioning the level crosswise and lengthwise Carry out the required corrections by turning screw A ...

Page 65: ...age B check with a sliding caliper the alignment near bushing C and spindle D use a tolerance of 0 15 mm in the four directions It is also possible to carry out the alignment by placing a bar in the guide channels Proceed as follows prepare a perfectly straight ground bar with an external diameter equal to the maximum spindle bar passage and with a length equal to the double coupling distance plac...

Page 66: ... required corrections should be carried out Adjust the height by turning screw A of the support feet carry out lateral adjustments with calibrated mallet blows on the plate sides During this phase any adjustment carried out during the levelling phase should be preserved therefore in most cases it is necessary to find the correct adjustment of the bar feeder position ...

Page 67: ...the major cause of a bad operation of the bar feeder and of its consequent damage Drill the floor and fix the backing plates with expansion plugs Use the higher number of expansion plugs to ensure a correct fastening Check the levelling and alignment once more Remove all the equipment used for the levelling and alignment phases and restore the initial bar feeder conditions ...

Page 68: ...ON DANGER WARNING this type of operation should only be entrusted to skilled personnel with precise technical competence and specific abilities to comply with the applicable standards and regulations in force The feeder must be electrically connected to the lathe which in turn must be connected to the electrical installation in compliance with the applicable regulations in force The bar feeder is ...

Page 69: ... channel locking C4 Cylinder Enables the guide channel upstroke and downstroke C5 Cylinder Enables the controls device upstroke and downstroke C6 Cylinder Enables the short feed gate upstroke C7 Cylinder Enables the bushing opening and closing A142 Solenoid valve unit Cylinder or piston control device see description Solenoid valve box S1241 Distributor pressure switch Dispenses and adjusts the su...

Page 70: ...Control device solenoid valve Control device upstroke B 12 Guide channel control solenoid valve Guide channel opening B 14 Guide channel control solenoid valve Guide channel closing C Clamp control solenoid valve Clamp closing D Guide channel locking solenoid valve Guide channel locking E Bar solenoid valve Bar drop upstroke F Flag control solenoid valve Flag upstroke ...

Page 71: ...ve section 4 7 2 BAR FEEDER MOVEMENT WITHOUT POWER SUPPLY Without power supply or in case of an emergency it is possible to move the pneumatic units using the solenoid valves manually By means of a small screwdriver turn switch A to position 1 With the same tool turn switches B placed on each solenoid valve to move the unit INFORMATION For the movement description of each solenoid valve refer to t...

Page 72: ... 4 Pag 20 20 4 8 SOFTWARE PARAMETERIZATION The bar feeder software should be correctly parameterized according to the working needs and the lathe type For further information on how to carry out this operation check the Keyboard instruction manual ...

Page 73: ...ETUP FOREWORD 2 5 2 GENERAL ADJUSTMENTS FOREWORD 2 5 2 1 Feeding chain Adjustment 2 5 2 2 Pressure switch Adjustment 4 5 3 BAR FEEDER SETUP 5 5 3 1 Guide channels half bushes bar pusher and collet Replacement 5 5 3 2 BAR PUSHER REPLACEMENT PROCEDURE 14 5 3 3 Bar selectors Adjustment 16 ...

Page 74: ... during its life also adjustments depending on the bar dimensions and the magazine type 5 2 GENERAL ADJUSTMENTS FOREWORD All the necessary adjustments for correct bar feeder operation are included They may become necessary for maintenance troubleshooting or component replacement 5 2 1 Feeding chain Adjustment Remove the screw E lift the rear lever and move the bar feeder body backwards WARNING CAU...

Page 75: ...s Loosen both screws A and adjust the chain tension by turning screw B Restore the bar feeder initial operating conditions WARNING CAUTION Perform the chain adjustment by means of a torque wrench tighten screw B by setting the torque to 4N meter then tighten both fixing screws A Move the bar feeder body forwards and lift the rear lever ...

Page 76: ...ent After unscrewing the glass protection the pressure switch can be properly adjusted by turning the relevant adjusting screw D Proper setting is 4 5 bar 0 45 MPa WARNING CAUTION Do not further turn anticlockwise when the green pointer is on 0 This may cause damage to the pressure switch ...

Page 77: ...hine Refer to table Guide channel bar pusher bar and pipe diameter section 2 5 3 1 Guide channels half bushes bar pusher and collet Replacement Press pupa_boss _avvio dito to start the bar feeder press and to select the semiautomatic function Press several times until the upper guide channels open GUIDE CHANNEL FULL OPENING should appear on the display Press and open the upper guard ...

Page 78: ...ING UP nome caricatore 5 Pag 6 6 Remove the bar pusher from both supports For the bar pusher replacement refer to the next section Disassemble the first feeding pin B from the flag A Remove snap shut hook guides towards the top ...

Page 79: ...e the bar pusher supports with those of new diameter Remove the screw E lift the rear lever and move the bar feeder body backwards WARNING CAUTION before performing this operation open the upper guard Remove the oil recovery device C and sleeve D A01MP_MUM_05_03_ E ...

Page 80: ...ove the lower half bushing Close the upper half bushing by turning the shaft again then replace it Turn the shaft and fit the lower half bushing Close the half bushes completely and install the cover Remove the lathe spindle liner if required and install a suitable liner for the new diameter if necessary Assemble sleeve D of the new diameter and the oil recovery C ...

Page 81: ...rds and lower the rear lever turn screw E clockwise to block the lever WARNING CAUTION gradually bring the bar feeder body up to the stop placed on the tank thereby eliminating the risk of damaging the displacement device Assemble the guide channels of the new diameter A01MP_MUM_05_03_01 E ...

Page 82: ...ar diameter and profile see GUIDE CHANNELS BAR PUSHER REVOLVING TIPS and COLLETS section INFORMATION contact IEMCA service department for further information WARNING CAUTION At every collet change model 381p 381p 011 381p 021 e 386p it is necessary to install the grub screw H and the counter screw L ...

Page 83: ...hould be at least 0 5 mm smaller than the bar pusher external diameter Install the collet in the bar pusher and make sure that the rings are riveted in their special recess to prevent accidental loosening of the collet and or its connection Assemble the first feeding pin B of the new diameter on the flag A ...

Page 84: ...y position the bar pusher in the radial direction so that in the next phase of the upper guide channel closing the coupling between the bar pusher and the first feeding carriage B occurs correctly WARNING CAUTION the above mentioned positioning has to be always assured Therefore during the setup or maintenance operations if the bar pusher is struck involuntarily it has to be correctly repositioned...

Page 85: ...USTMENTS AND SETTING UP nome caricatore EN 5 Pag 13 13 Press the start buttons together with to close the guide channels The machine is now ready to load the bar Perform a cycle in the STEP by STEP function ...

Page 86: ...pusher replacement In particular by pressing the bar pusher is positioned past the clamp device the guide channels open the bar pusher moves to the completely backwards position and the bar drop control devices are lifted allowing for the bar pusher removal INFORMATION If during the above mentioned operations is released the procedure will stop By pressing the button again the procedure will start...

Page 87: ... Close the bar feeder guard reset the start button pupa_boss _avvio enter in manual mode and press to move the bar pusher forwards until the clamp position is exceeded of at least 200 mm Close the guide channels and Restore the machining cycle of the bar feeder ...

Page 88: ...ING UP nome caricatore 5 Pag 16 16 5 3 3 Bar selectors Adjustment Adjust the position of the selectors A so that only the first bar B is positioned on the path of movement of the lifting devices C Turn knob D for the adjustment ...

Page 89: ...GNAL DESCRIPTION 8 6 4 BAR FEEDER TOOLING 9 6 5 BARS TO BE MACHINED FEATURES AND PREPARATION 9 6 5 1 BAR STRAIGHTNESS Measurement 11 6 6 BAR MAGAZINE LOADING 12 6 7 AUTOMATIC CYCLE START 13 6 8 BAR LOADING PROCEDURE 14 6 9 LUBRICATING OIL FLOW ADJUSTMENT 17 6 10 BAR FEEDER STOP 17 6 11 CYCLE PERFORMING MODE IN THE STEP BY STEP FUNCTION 18 ...

Page 90: ...rt the bar feeder even when the Lathe MAN AUT signal is in Manual mode INFORMATION When the bar feeder is in Automatic mode the bar feeding is possible only when the Lathe MAN AUT signal is in Automatic mode INFORMATION By pressing the Manual mode button on the hand held keyboard it is possible to prevent the bar feeder Automatic start by the lathe ...

Page 91: ...ot powered Position I ON the machine is powered 4 BAR FEEDER STOP BUTTON red light press this button to stop the bar feeder and reset the Errors 5 EMERGENCY STOP PUSH BUTTON stops the bar feeder in case of emergency For restart release the push button manually 6 BAR FEEDER START BUTTON AND REMNANT DETECTION DISABLING BUTTON green light press the button to start the bar feeder and hold it down unti...

Page 92: ... Selects the manual mode 7 Selects the semiautomatic function Press to select press again to unselect 8 Multifunction Selects the previous parameter Moves the selection cursor leftwards 9 Activates the step by step operating cycle every time the button is pressed one step is performed 10 Multifunction Sets the font Turns on off the oil pump Press to turn on the pump and press again to turn it off ...

Page 93: ...6 USE AND OPERATION MASTER 865 VERSO EN 6 Pag 5 5 15 Lifts and lowers the bar selectors LED on when selector switches are at their down position ...

Page 94: ...then the key release both buttons and the key only when the movement is finished 22 Multifunction Sets the numerical value Recalls the main menu MAIN MENU 23 Multifunction Sets the numerical value Recalls the selection cursor 24 Multifunction Stops the selection function Restores the value prior to the non confirmed modification 25 Confirms the entered data 26 Sets the comma 27 Bar feeder start bu...

Page 95: ...ION MASTER 865 VERSO EN 6 Pag 7 7 In Automatic mode if pressed the half bushes will open and close according to the selected sequence If pressed again the half bushes will remain open during the entire operating cycle ...

Page 96: ...ndicates that the bar feeder is in the automatic mode FIXED RED LIGHT indicates that the bar feeder is not operating or that it is in the manual mode OPTIONAL BLINKING BLUE LIGHT indicates that the bar feeder is carrying out the bar change FIXED BLUE LIGHT indicates that the PLC battery is exhausted OPTIONAL ...

Page 97: ...ting oil flow 6 5 BARS TO BE MACHINED FEATURES AND PREPARATION WARNING CAUTION do not insert bars having different sizes than the ones set by the manufacturer Refer to the VERSION DESCRIPTION paragraph in section 2 for the maximum bar length INFORMATION the bar must not have a straightness defect above 0 5 per 1 000 Please find hereafter some advices to optimise the bar feeder performances Usually...

Page 98: ...re If bars with front remnant ejection have to be machined we advise to chamfer the bar rear end as shown in the figure When machining bars having a diameter equal to or only slightly smaller than the bar pusher diameter it is necessary to turn the bar rear ends diameter D should be suitable for the collet installed in the bar pusher PIPES If pipes are to be machined the rear end of the pipe must ...

Page 99: ... 25 mm Good 0 25 S max 0 5 mm Average 0 5 mm Problematic In order to obtain a reliable value it is necessary to repeat the measurements on the whole bar length by positioning it on a series of supports at a distance of 500 mm from each other and comparing the values registered between the different prisms INFORMATION The bar straightness is obviously proportional to the rigidity of the material an...

Page 100: ...hexagonal square bars etc is allowed accepting that this will lead to higher wear of the guide channel in comparison to round bars bar rotation speed decrease in comparison to round bars The higher wear of the guide channel is due to the shape of the bars as well as to the material straightness and rigidity 6 6 BAR MAGAZINE LOADING WARNING CAUTION do not manually lift weights exceeding those fores...

Page 101: ...position I ON Press to start the bar feeder Press to select the manual mode Carry out a bar feeder zero setting in the following way press the start buttons and INFORMATION The zero axis can be performed with open or closed guide channels Before performing the zero axis make sure the bar pusher is not in the back limit stop position Load one bar in the guide channels and start the automatic cycle ...

Page 102: ...R RETURN AFTER REMNANT DROP Press and to select the SEMIAUTOMATIC function Press phase BAR PUSHER RETURN Press phase CLAMP CLOSING Press phase DROP REMNANT REMOVAL Press phase CLAMP OPENING AFTER REMOVAL Press phase REMNANT DROP FEEDING Press phase CLAMP CLOSING DROP CONTROL Press phase CLAMP OPENING AFTER DROP CONTROL Press phase ZERO AXIS Press phase GUIDE FULL OPENING SEMIAUTOMATIC Procedure MA...

Page 103: ...e there is a bar in the guide channels that has prevented the short feed gate resetting Push to drop the bar into place Press Phase BAR LOADING Press Phase BAR FIRST FEEDING Press Phase CARRIAGE RETURN SEMIAUTOMATIC procedure Press Phase GUIDE AND CLAMP FULL CLOSING Press Phase BAR INTRO INTO COLLET Press Phase CLAMP WORKING POSITION Press Phase FACING ...

Page 104: ...ION MASTER 865 VERSO 6 Pag 16 16 Push to raise the bar drop control device Push to raise the bar from magazine and rest it on bar drop control device Push for about 2 secs to activate AUTOMATIC mode MANUAL Procedure Push ...

Page 105: ...AR FEEDER EMERGENCY STOP WARNING CAUTION if the emergency stop is activated whilst the lathe is working before restarting the working cycle check that no dangerous conditions have been created due to the sudden stop Example if the tool was removing chips before restarting the lathe distance the tool from the piece To stop the bar feeder in emergency press one of the emergency buttons of the bar fe...

Page 106: ...is mode may be used for many reasons as for instance to check a complete bar change cycle to check the bar feeder mechanics et cetera Procedure press to start the bar feeder press and to select the semiautomatic function press the bar feeder performs the first step press the bar feeder performs the second step and so on ...

Page 107: ... MASTER 865 VERSO EN 7 Pag 1 1 INDEX 7 1 MAINTENANCE GENERAL RULES 2 7 2 SCHEDULED MAINTENANCE 3 7 2 1 Lubricating oil Level check 4 7 2 2 Lubricating oil Change 4 7 2 3 Air filter unit Check 5 7 3 LUBRICATION POINT DIAGRAM 6 ...

Page 108: ...ommended as it increases the operator safety as well Do not use petrol or solvents which would damage the painted and transparent parts the cable sheaths etc INFORMATION oxidation can damage metal parts and electric equipment To protect the bar feeder during long inactivity periods disconnect it from the mains voltage remove the compressed air and cover it with a cloth of suitable material Any pro...

Page 109: ...r Regularly 200 500 1250 2500 MASTER 865 VERSO Revolving tip and collet Wear test Half bushings Wear test Lubrication system Oil level check Oil change Guide channels Integrity and cleanness check Guide channel opening screw Greasing Feeding chain Lubrication Tensioning check Guide channel opening belt Wear test Air filter Check Keyboard battery Replacement PLC battery Replacement ...

Page 110: ...ubricating oil Change WARNING CAUTION wear personal protections according to the regulations in force INFORMATION keep drain oil in suitable containers and deliver it to companies specialized in the storage and disposal of polluting waste products Avoid environment pollution Remove cover A and grid B Empty the tank with the use of an auxiliary pump or by means of the drain plug C Clean the tank bo...

Page 111: ...itch set to a pressure of 4 5 bar To adjust the pressure switch proceed as follows remove the pressure gauge glass protection turn the adjusting screw D counterclockwise to increase pressure or clockwise to decrease it once finished replace the pressure gauge glass protection WARNING CAUTION should the pressure switch pointer show a Pressure 0 do not possibly turn the adjusting screw D clockwise a...

Page 112: ...EN 7 BAR FEEDER MAINTENANCE MASTER 865 VERSO 7 Pag 6 6 7 3 LUBRICATION POINT DIAGRAM Grease Oil ...

Page 113: ...7 BAR FEEDER MAINTENANCE MASTER 865 VERSO EN 7 Pag 7 7 Grease position A using the suitable grease pump inserted in the lubricator ...

Page 114: ......

Page 115: ...8 TROUBLES CAUSES CURES MASTER 865 VERSO EN 8 Pag 1 1 INDEX 8 1 GENERAL FAILURES 2 8 2 FEEDING INTO COLLET Failures 2 8 3 BAR FEEDING Failures 2 ...

Page 116: ... pneumatic devices do not respond to controls No air Check the air system The first feeding and feeding are stopped unexpectedly Motor thermal circuit breaker burnt Reset the motor circuit breaker with the special buttons 8 2 FEEDING INTO COLLET Failures TROUBLES CAUSES SOLUTIONS Bar fails to enter collet Collet diameter not suitable for bar diameter Change collet Excessive rag on bar rear end Tri...

Page 117: ...ETHANE GUIDE CHANNELS 2 9 2 1 Disassembly of insert guide channels 2 9 2 2 Polyurethane guide channel assembly 4 9 2 3 Insert guide channels Replacement for bar diameter variation 8 9 2 4 Insert guide channels Replacement due to failure 17 9 3 PLC BATTERY REPLACEMENT 20 9 4 RECOMMENDED SPARE PARTS 21 9 5 DISPOSAL OF THE BAR FEEDER OR PARTS OF IT 21 ...

Page 118: ...ent of the feeding chain is a very complex operation contact IEMCA service department 9 2 REPLACEMENT OF THE GUIDE CHANNELS WITH INSERTS WITH POLYURETHANE GUIDE CHANNELS 9 2 1 Disassembly of insert guide channels Remove the bar pusher A and the first feeding C together with the driving flag B ...

Page 119: ... REPLACEMENT MASTER 865 VERSO EN 9 Pag 3 3 Remove the guide channel fixing parts A the bar pusher supports B the upper C and lower D guide channels Replace the metal strap of L 795 with a metal strap of L 455 ...

Page 120: ...e spacers on the upper guide channel support assemble spacers H 22 5 code 380010911 A on the supports before the collet device and spacers H 12 5 code 380010901 B on the supports after the collet device Assemble the fastening pin of the upper guide channel code 380010961 on the upper clamp support ...

Page 121: ...ins of the guide channels Assemble pins code 380010921 on the upper guide channel supports Assemble pins code 380010931 on the lower guide channel supports Replace the bar drop control levers The new bar drop control devices have been modified in the area indicated in the figure ...

Page 122: ...nt is used for several guide diameters The following table indicates the diameter field of each component type Guide channel diameter Code Bar pusher support Code Flag Code Flag pin 21 26 381019641 380600181 380600141 33 38 381019631 380600181 380600151 43 52 381019621 380600181 380600161 57 86 381019611 380600181 380600171 For an easier identification each single component indicates the operation...

Page 123: ...ording to the attached diagrams For a correct assembly it is necessary to make sure that the guide channel is completely inserted in the quick coupling pins Snap In Assemble the guide channels as shown in the figure The slot A for the flag passage must be on the side of the bar pusher displacement carriage ...

Page 124: ...iameter variation Press pupa_boss _avvio dito to start the bar feeder press and to select the semiautomatic function Press several times until the upper guide channels open GUIDE CHANNEL FULL OPENING should appear on the display Press and open the upper guard Remove the bar pusher from both supports ...

Page 125: ...MENT MASTER 865 VERSO EN 9 Pag 9 9 Remove the block A and then the first feeding carriage B Remove the lower guide channels using the special wrench provided Replace the bar pusher supports with those of new diameter ...

Page 126: ...he upper guard Remove the oil recovery device C and sleeve D Lower spring G and remove cover F completely open the two half bushings by manually turning shaft E and remove the lower half bushing Close the upper half bushing by turning the shaft again then replace it Turn the shaft and fit the lower half bushing Close the half bushes completely and install the cover A01MP_MUM_05_03_ E ...

Page 127: ...er if necessary Assemble sleeve D of the new diameter and the oil recovery C Move the bar feeder body forwards and lower the rear lever turn screw E clockwise to block the lever WARNING CAUTION gradually bring the bar feeder body up to the stop placed on the tank thereby eliminating the risk of damaging the displacement A01MP_MUM_05_03_01 E ...

Page 128: ...EN 9 PART REPLACEMENT MASTER 865 VERSO 9 Pag 12 12 device ...

Page 129: ...ssemble the lower guide channels of the new diameter Choose an appropriate collet for the bar diameter and profile see GUIDE CHANNELS BAR PUSHER REVOLVING TIPS COLLETS Manual for choice INFORMATION contact IEMCA service department for further information ...

Page 130: ...unter screw L WARNING CAUTION the collet external diameter should be at least 0 5 mm smaller than the bar pusher external diameter Install the collet in the bar pusher and make sure that the rings are riveted in their special recess to prevent accidental loosening of the collet and or its connection Install the first feeding carriage B for the new diameter followed by the block A ...

Page 131: ...ction so that in the next phase of the upper guide channel closing the coupling between the bar pusher and the first feeding carriage B occurs correctly WARNING CAUTION the above mentioned positioning has to be always assured Therefore during the setup or maintenance operations if the bar pusher is struck involuntarily it has to be correctly repositioned Press the start button together with to par...

Page 132: ...16 16 Loosen all the elastic clamps H socket screw key CH6 supplied Close the upper guide channels until sensor D turns on By carrying out this operation the upper guide channels will rest against the lower guide channels Tighten all the clamps H ...

Page 133: ...Press pupa_boss _avvio dito to start the bar feeder press and to select the semiautomatic function Press several times until the upper guide channels open GUIDE CHANNEL FULL OPENING should appear on the display Press and open the upper guard Remove the lower guide channels using the special wrench provided ...

Page 134: ...ER 865 VERSO 9 Pag 18 18 Assemble the lower guide channels of the new diameter INFORMATION contact IEMCA service department for further information Press the start button together with to partially open the upper guide channels ...

Page 135: ...19 19 Loosen all the elastic clamps H socket screw key CH6 supplied Close the upper guide channels until sensor D turns on By carrying out this operation the upper guide channels will rest against the lower guide channels Tighten all the clamps H ...

Page 136: ...s displayed PLC battery exhausted INFORMATION when this message is displayed the battery should be replaced within one day otherwise the PLC NC Software data will be deleted unscrew plug A and remove battery B insert a new battery AA 3 6 volts lithium type battery and make sure it is properly fitted then tighten plug A PLC battery exhausted ...

Page 137: ...32210004 Sensor 3RG4012 0AG07 1 32210013 Sensor 3RG4012 0AG33 1 32210017 Sensor 3RG4012 0AG00 1 32210019 Sensor 3RG4012 0AG33 Z 1 Bar pusher Specify diameter and length 1 Revolving tip Specify diameter 1 Collet Specify internal and external diameter 1 To order the parts refer to the Spare Parts Catalogue 9 5 DISPOSAL OF THE BAR FEEDER OR PARTS OF IT INFORMATION this operation must be carried out b...

Page 138: ......

Page 139: ...TER 865 VERSO EN 10 Pag 1 1 INDEX 10 1 GUIDE CHANNELS AND BAR PUSHER 2 10 2 REVOLVING TIP TABLE 3 10 3 Revolving tips øGR 20 25 Table 5 10 4 Revolving tips øGR 20 25 Table 6 10 5 Revolving tips øGR 32 45 Table 7 10 6 Revolving tips øGR 51 70 Table 9 ...

Page 140: ...a bar pusher whose diameter is equal to the maximum bar passage of the lathe Sometimes in order to ensure the best working conditions the use of a bar pusher with a smaller diameter may be necessary A Guide channels B Bar pusher C Revolving tip D Collet E Bar INFORMATION upon customer s request and according to the internal diameter of lathe spindle hole the bar pusher and the revolving tips may b...

Page 141: ...STER 865 VERSO EN 10 Pag 3 3 10 2 REVOLVING TIP TABLE The choice of the revolving tip depends on the diameter of the guide channel and bar pusher and on the version of the collet coupling A Guide channels B Bar pusher C Revolving tip D Collet E Bar ...

Page 142: ...eaded IEMCA 32 D70153210 With quick coupling pin 36 35 Threaded IEMCA 35 D70153510 With quick coupling pin 38 37 Threaded IEMCA 37 D70153710 With quick coupling pin 43 42 Threaded IEMCA 42 D70154210 With quick coupling pin 46 45 Threaded IEMCA 45 D70154510 52 51 With quick coupling pin IEMCA With quick coupling screw IEMCA Threaded OPTIONAL 51 D77155110 57 56 56 D77155610 61 60 60 D77156000 66 65 ...

Page 143: ...with threaded coupling IEMCA CH double ended fork wrench DIN3110 A Collet B See file C See file 001 than 011 D Collet for pipe E Ejector F Revolving tip øGR mm Revolving tip code øF øB mm GP mm G1 mm C mm A1 mm øSP mm P mm CH mm 20 D71152010 M10x1 20 5 172 5 35 14 6 4 38 5 15 25 D71152510 M10x1 25 5 172 5 35 17 6 5 38 5 21 ...

Page 144: ... Table For collets with quick coupling pin OPTIONAL A Collet B See file C See file 001 then 602P D Ejector E Pipe collet F Revolving tip øGR mm Revolving tip code øF mm øB mm GP mm G1 mm C mm A1 mm øSP mm A2 mm øSP1 mm 20 D71152011 14 20 5 172 5 35 14 6 4 37 5 8 25 D71152511 20 25 5 172 5 35 17 6 5 37 5 8 ...

Page 145: ...10 GUIDE CHANNELS BAR PUSHER REVOLVING TIPS MASTER 865 VERSO EN 10 Pag 7 7 10 5 Revolving tips øGR 32 45 Table For collets with treaded coupling IEMCA or with quick coupling pin ...

Page 146: ...ile C Collet for pipe D Collet E See file 001 then 011 F Ring G See file 001 then 076 H See file 001 then 602P I See file 001 then 381P L Revolving tip øGR mm Revolving tip code øB mm CH mm 32 D70153210 32 5 27 35 D70153510 35 5 27 37 D70153710 37 5 27 42 D70154210 42 5 32 45 D70154510 45 5 32 ...

Page 147: ...0 GUIDE CHANNELS BAR PUSHER REVOLVING TIPS MASTER 865 VERSO EN 10 Pag 9 9 10 6 Revolving tips øGR 51 70 Table For collets with pin coupling IEMCA screw coupling IEMCA or threaded coupling IEMCA OPTIONAL ...

Page 148: ... 381P E Revolving tip F Collet for pipe G Ejector H STANDARD I OPTIONAL L See file 001 then 011 M Ring N See file 001 then 076 øGR mm Revolving tip code øB mm G1 mm C mm L mm 51 D77155110 51 5 50 37 181 56 D77155600 56 5 50 40 181 60 D77155000 60 5 50 40 202 65 D77156500 65 5 60 46 202 68 D77156800 68 5 60 51 202 70 D771557000 70 5 60 51 202 ...

Page 149: ...10 GUIDE CHANNELS BAR PUSHER REVOLVING TIPS MASTER 865 VERSO EN 10 Pag 11 11 CH double ended fork wrench DIN3110 B See conversion table therefore collet table F Ring E Revolving tip ...

Page 150: ...MASTER 865 VERSO 10 Pag 12 12 øGR mm Rotationsenhetens kod øB mm G1 mm C mm L mm 51 D77155110 51 5 50 37 181 56 D77155600 56 5 50 40 181 60 D77155000 60 5 50 40 202 65 D77156500 65 5 60 46 202 68 D77156800 68 5 60 51 202 70 D771557000 70 5 60 51 202 ...

Page 151: ...IPE COLLETS 012 077 377 12 11 10 PIPE COLLETS Table 12 11 11 EJECTOR 336 15 11 12 EJECTOR Guide channels ø 30 Table 15 11 13 EJECTOR Guide channels ø 32 Table 17 11 14 COLLETS FOR BARS 602P 19 11 15 COLLET FOR BARS Table 19 11 16 BORING COLLETS FOR BARS 601P 21 11 17 BORING COLLETS FOR SQUARE AND HEXAGONAL BARS Table 21 11 18 EJECTORS 602P 011 23 11 19 EJECTORS Guide channels ø13 28 Table 23 11 20...

Page 152: ...g 2 2 11 27 381P 021 EJECTORS Guide channels ø33 46 Table 33 11 28 381P 011 EJECTORS Guide channels ø52 71 Table 35 11 29 PIPE COLLETS 386P 37 11 30 PIPE COLLETS Table 37 11 31 RINGS FOR COLLETS 078 225 39 11 32 RINGS FOR COLLETS Table 39 ...

Page 153: ... 4 61 4 5 33 38 10 37 8 4 5 5 19 5 34 39 25 39 5 5 77 5 5 35 40 41 40 2 5 5 6 35 6 2 36 41 56 41 3 6 6 92 6 8 38 43 87 43 5 6 5 7 50 7 3 39 45 03 44 8 7 8 08 7 8 40 46 18 46 7 5 8 66 8 5 41 47 34 47 8 9 23 9 42 48 49 48 2 9 10 39 10 2 43 49 65 49 5 10 11 54 11 3 44 50 80 50 5 11 12 70 12 5 45 51 96 51 8 12 13 85 13 5 46 53 11 52 8 13 15 02 14 8 48 55 42 55 14 16 16 16 50 57 73 57 5 15 17 32 17 2 5...

Page 154: ...11 COLLETS MASTER 865 VERSO 11 Pag 4 4 Y Zx1 154 ØA Y Zx1 154 ØA mm mm mm mm mm mm 23 26 55 26 2 72 83 08 82 5 24 27 71 27 5 75 86 55 86 25 28 86 28 5 80 92 32 91 75 26 30 02 29 8 85 98 1 97 5 27 31 17 31 ...

Page 155: ...5 5 5 26 36 76 36 4 5 6 36 6 2 27 38 17 37 5 5 7 07 6 8 28 39 59 38 5 5 5 7 77 7 5 30 42 42 41 5 6 8 48 8 3 32 45 24 44 5 6 5 9 19 9 34 48 07 47 7 9 89 9 7 35 49 49 48 5 8 11 31 11 36 50 90 50 8 5 12 01 11 8 37 52 31 51 5 9 12 72 12 5 38 53 73 52 5 10 14 14 13 8 39 55 15 54 5 10 5 14 84 14 5 40 56 56 55 5 11 15 55 15 41 57 97 57 12 16 97 16 5 42 59 38 58 5 12 5 17 67 17 43 60 08 59 13 18 38 18 44 ...

Page 156: ...46 5 1 53 64 3 8 10 75 27 64 1 5 8 47 25 1 55 64 7 16 12 5 31 64 1 11 16 49 1 15 16 1 2 14 25 9 16 1 3 4 50 75 2 9 16 16 25 41 64 1 13 16 52 75 2 5 64 5 8 18 45 64 1 7 8 54 5 2 9 64 11 16 19 75 25 32 1 15 16 56 25 2 7 32 3 4 21 75 55 64 2 58 2 9 32 13 16 23 5 59 64 2 1 16 59 75 2 11 32 7 8 25 25 63 64 2 1 8 61 5 2 27 64 15 16 27 25 1 5 64 2 3 16 63 5 2 1 2 1 29 1 9 64 2 1 4 65 25 2 37 64 1 1 16 30...

Page 157: ... 64 4 4 43 64 17 1 11 16 43 3 16 4 8 11 16 17 5 1 3 4 44 5 13 64 5 2 45 64 18 1 13 16 46 7 32 5 6 23 32 18 25 1 7 8 47 75 15 64 6 47 64 18 75 1 15 16 49 25 1 4 6 4 3 4 19 2 50 75 17 64 6 8 49 64 19 5 2 1 16 52 5 9 32 7 2 25 32 19 75 2 1 8 54 19 64 7 6 51 64 20 25 2 3 16 55 5 5 16 8 13 16 20 75 2 1 4 57 25 21 64 8 4 53 64 21 2 5 16 58 75 11 32 8 8 27 32 21 5 2 3 8 60 5 23 64 9 1 55 64 21 75 2 7 16 ...

Page 158: ... 58 340 6 82 550 0 82 946 9 83 343 8 83 740 6 5 16 21 64 11 32 23 64 0 312 5 0 328 125 0 343 75 0 359 375 7 937 5 8 334 4 8 731 2 9 128 1 33 337 5 33 734 4 34 131 2 34 528 1 58 737 5 59 134 4 59 531 2 59 928 1 84 137 5 84 534 4 84 931 2 85 328 1 3 8 25 64 13 32 27 64 c 0 375 0 390 625 0 406 25 0 421 875 9 525 0 9 921 9 10 318 8 10 715 6 34 925 0 35 321 9 35 718 8 36 115 6 60 325 0 60 721 9 61 118 ...

Page 159: ...0 6 95 250 0 95 646 9 96 043 8 96 440 6 13 16 53 64 27 32 55 64 0 812 5 0 828 125 0 843 75 0 859 375 20 637 5 21 034 4 21 431 2 21 828 1 46 037 5 46 434 4 46 831 2 47 228 1 71 437 5 71 834 4 72 231 2 72 628 1 96 837 5 97 234 4 97 631 2 98 028 1 7 8 57 64 29 32 59 64 0 875 0 890 625 0 906 25 0 921 875 22 225 0 22 621 9 23 018 8 23 415 6 47 625 0 48 021 9 48 418 8 48 815 6 73 025 0 73 421 9 73 818 8...

Page 160: ...the bar pusher external diameter INFORMATION upon specific request non standard collets with reduced thickness which are not mentioned in this table may be supplied as well Their durability is however below the durability of standard collets Code structure CH double ended fork wrench DIN3110 A Collet B Bar diameter C Example 0 8 mm 008 3 mm 030 12 25 mm 122 12 5 mm 125 D Category ...

Page 161: ...meter mm øF Internal diameter mm øA MIN MAX 7 5 M5x0 5 0 8 6 7 10 M6x0 75 1 9 12 M7x0 75 1 11 4 15 M8x1 2 14 16 M8x1 3 15 17 M8x1 14 16 18 M8x1 5 16 7 19 M8x1 16 18 20 M10x1 3 19 23 M10x1 8 22 25 M10x1 7 3 23 5 27 M10x1 8 26 29 M10x1 24 26 30 M10x1 23 28 5 32 M10x1 20 30 5 ...

Page 162: ...gned to be assembled on lower revolving tips with ø28 if mounted on the revolving tips with diameter greater than ø30 and with nipples 078800030 it is necessary to lengthen the bar pusher carriage first feeding value by 7 5 mm INFORMATION upon specific request non standard collets with reduced thickness which are not mentioned in this table may be supplied as well Their durability is however below...

Page 163: ...ameter F Example 5 mm 060 10 mm 100 12 5 mm 125 G Category External diameter mm øD Diameter mm øF External diameter mm øA MIN MAX 10 M6x0 75 5 9 6 12 M7x0 75 5 9 5 15 M8x1 5 13 16 M8x1 13 5 14 20 M10x1 6 18 23 M10x1 8 21 75 24 M17x1 6 23 5 25 M10x1 14 23 5 27 M17x1 23 25 5 29 M17x1 22 27 29 M25x1 5 8 27 30 M25x1 5 25 26 75 32 M25x1 5 27 30 25 35 M25x1 5 29 33 37 M25x1 5 33 5 33 5 38 M25x1 5 32 33 ...

Page 164: ...RSO 11 Pag 14 14 External diameter mm øD Diameter mm øF External diameter mm øA MIN MAX 42 M25x1 5 37 5 40 44 45 M25x1 5 40 42 5 49 M25x1 5 43 46 5 54 55 M25x1 5 46 5 52 5 59 M25x1 5 52 5 56 64 M25x1 5 56 5 61 68 M25x1 5 61 5 66 ...

Page 165: ...f the ejector must be at least 0 5 mm less than the external diameter of the bar pusher INFORMATION upon specific request non standard collets with reduced thickness which are not mentioned in this table may be supplied as well Their durability is however below the durability of standard collets CH double ended fork wrench DIN3110 A Ejector ...

Page 166: ...0 6 336803120 M8x1 8 12 18 15 30 75 6 5 26 5 13 10 336803150 M8x1 8 12 18 18 32 6 5 26 5 15 10 336803180 M10x1 10 15 5 26 20 44 4 8 2 38 5 17 10 336803200 M10x1 10 15 5 26 23 46 8 2 38 5 19 10 336803230 M10x1 10 15 5 26 25 47 8 2 38 5 22 12 336803250 M10x1 10 15 5 26 27 48 8 2 38 5 24 12 336803270 M10x1 10 15 5 26 29 49 8 2 38 5 27 12 336803290 ...

Page 167: ...ctor must be at least 0 5 mm less than the external diameter of the bar pusher INFORMATION upon specific request non standard collets with reduced thickness which are not mentioned in this table may be supplied as well Their durability is however below the durability of standard collets CH double ended fork wrench DIN3110 A Ejector ...

Page 168: ... 5 56 5 336803310 32 14 81 55 336803320 35 18 80 5 54 5 336803350 40 18 83 57 336803400 42 18 84 58 336803420 44 20 84 58 336803440 45 21 84 58 336803450 50 23 84 58 336803500 52 25 84 58 336803520 55 28 84 58 336803550 60 33 84 58 336803600 65 38 84 58 336803650 70 43 84 58 336803700 ...

Page 169: ...0 5 mm smaller than the bar pusher external diameter INFORMATION upon specific request non standard collets with reduced thickness which are not mentioned in this table may be supplied as well Their durability is however below the durability of standard collets Code structure A Collet B Bar diameter C Example 3 mm 030 3 5 mm 035 12 5 mm 125 12 75 mm 127 D Category ...

Page 170: ... Ø7 G6 3 8 12 Ø8 G6 3 10 15 Ø11 G6 4 13 16 Ø11 G6 11 14 18 Ø11 G6 8 16 20 Ø14 G6 6 18 21 Ø14 G6 16 5 19 23 Ø14 G6 14 21 25 Ø20 G6 4 3 23 27 Ø20 G6 21 25 5 29 Ø20 G6 22 75 27 32 Ø20 G6 6 30 35 Ø20 G6 27 32 36 Ø20 G6 26 34 39 Ø20 G6 32 37 42 Ø20 G6 31 40 45 Ø20 G6 33 42 51 Ø20 G6 39 75 47 52 Ø20 G6 44 49 56 Ø20 G6 47 52 ...

Page 171: ...o not refer to 001 Conversion Tables but refer directly to the table below INFORMATION upon specific request non standard collets with reduced thickness which are not mentioned in this table may be supplied as well Their durability is however below the durability of standard collets Code structure A Collet B Bar diameter C Example 3 mm 030 3 5 mm 035 12 5 mm 125 12 75 mm 127 D Category ...

Page 172: ...eter mm øF MIN MAX MIN MAX 3 3 3 4 7 5 M5x0 5 4 6 5 7 12 Ø8 G6 6 10 6 13 18 Ø11 G6 7 12 5 16 15 21 Ø14 G6 10 12 8 5 19 25 Ø20 G6 13 15 25 M5x0 5 16 17 29 Ø8 G6 17 7 8 29 Ø20 G6 18 20 32 Ø11 G6 20 25 32 Ø20 G6 21 1 1 8 36 Ø20 G6 21 23 36 Ø14 G6 1 1 16 1 1 16 40 Ø20 G6 WARNING the values indicated with are expressed in inches ...

Page 173: ...the external diameter of the ejector must be at least 0 5 mm less than the external diameter of the bar pusher INFORMATION upon specific request non standard collets with reduced thickness which are not mentioned in this table may be supplied as well Their durability is however below the durability of standard collets A Ejector ...

Page 174: ...602P15011 16 11 12 26 602P16011 18 11 12 27 5 602P18011 19 11 12 28 602P19011 20 14 12 47 5 602P20011 23 14 12 49 602P23011 25 20 12 50 5 602P25011 27 20 12 51 5 602P27011 29 20 14 51 5 602P29011 30 20 15 51 5 602P30011 35 20 18 51 5 602P35011 40 20 18 55 602P40011 45 20 19 56 602P45011 51 20 25 56 602P51011 ...

Page 175: ... be assembled on revolving tips are designed with an oversized length Therefore the first feeding value of the bar pusher carriage should be increased of 7 5 mm with respect to the standard value INFORMATION upon specific request non standard collets with reduced thickness which are not mentioned in this table may be supplied as well Their durability is however below the durability of standard col...

Page 176: ... Diameter mm øF External diameter mm øA MIN MAX 12 Ø8 G6 5 9 5 15 Ø11 G6 5 11 15 16 Ø11 G6 11 5 14 20 Ø14 G6 6 18 25 Ø20 G6 10 23 27 Ø20 G6 21 5 25 29 Ø20 G6 25 5 27 32 Ø20 G6 15 30 35 Ø20 G6 23 33 40 Ø20 G6 34 37 42 Ø20 G6 23 40 44 45 Ø20 G6 39 5 42 5 49 Ø20 G6 30 45 ...

Page 177: ... than the bar pusher external diameter INFORMATION upon specific request non standard collets with reduced thickness which are not mentioned in this table may be supplied as well Their durability is however below the durability of standard collets Code structure CH double ended fork wrench DIN3110 A Collet B Bar diameter C Example 17 mm 170 22 5 mm 225 39 75 mm 397 D Category ...

Page 178: ... 16 5 17 7 25 M17x1 18 22 8 27 M17x1 19 5 25 28 M17x1 21 5 21 7 29 M17x1 22 27 30 M25x1 5 16 9 28 5 32 M25x1 5 10 30 34 M25x1 5 27 32 35 M25x1 5 28 5 33 5 36 M25x1 5 29 34 37 M25x1 5 30 2 35 51 38 M25x1 5 31 36 40 M25x1 5 24 38 42 M25x1 5 23 7 40 43 M25x1 5 37 38 5 44 M25x1 5 38 42 45 M25x1 5 39 42 2 46 M25x1 5 40 40 5 48 M25x1 5 41 43 5 49 M25x1 5 43 43 5 ...

Page 179: ...m øA MIN MAX 50 M25x1 5 44 46 52 M25x1 5 45 48 54 M25x1 5 48 50 55 M25x1 5 50 52 56 M25x1 5 50 51 5 57 M25x1 5 51 51 5 58 M25x1 5 47 5 53 5 59 M25x1 5 53 53 5 60 M25x1 5 54 58 62 M25x1 5 56 57 5 64 M25x1 5 57 59 5 65 M25x1 5 59 62 66 M25x1 5 60 61 68 M25x1 5 61 5 63 5 69 M25x1 5 63 5 66 70 M25x1 5 41 68 ...

Page 180: ...5 mm smaller than the bar pusher external diameter INFORMATION upon specific request non standard collets with reduced thickness which are not mentioned in this table may be supplied as well Their durability is however below the durability of standard collets Code structure A Collet B Bar diameter C Example 40 mm 400 39 75 mm 397 D Category CH4 T Allen wrench DIN911 ...

Page 181: ...er mm øA MIN MAX 32 Ø20 G6 10 29 35 Ø20 G6 27 32 37 Ø20 G6 29 34 40 Ø20 G6 30 33 42 Ø20 G6 33 25 39 44 Ø20 G6 38 38 75 45 Ø20 G6 39 42 48 Ø20 G6 40 42 75 49 Ø20 G6 43 43 75 50 Ø20 G6 44 47 51 Ø20 G6 45 47 52 Ø20 G6 45 47 75 54 Ø20 G6 48 49 75 56 Ø20 G6 49 75 52 58 Ø20 G6 51 52 75 59 Ø20 G6 53 53 75 ...

Page 182: ...ER 865 VERSO 11 Pag 32 32 External diameter mm øD Diameter mm øF Internal diameter mm øA MIN MAX 60 Ø20 G6 54 56 62 Ø20 G6 56 56 75 64 Ø20 G6 57 60 65 Ø20 G6 59 61 66 Ø20 G6 60 62 68 Ø20 G6 61 25 63 75 70 Ø20 G6 64 65 75 ...

Page 183: ...xternal diameter of the ejector must be at least 0 5 mm less than the external diameter of the bar pusher INFORMATION upon specific request non standard collets with reduced thickness which are not mentioned in this table may be supplied as well Their durability is however below the durability of standard collets CH4 T Allen wrench DIN 911 A Ejector ...

Page 184: ...S MASTER 865 VERSO 11 Pag 34 34 øE mm øD mm L mm Code no 30 12 69 381P30021 31 13 70 381P31021 32 14 71 381P32021 35 18 69 381P35021 37 18 70 381P37021 40 18 71 5 381P40021 42 18 72 5 381P42021 45 21 72 5 381P45021 ...

Page 185: ... of the ejector must be at least 0 5 mm less than the external diameter of the bar pusher INFORMATION upon specific request non standard collets with reduced thickness which are not mentioned in this table may be supplied as well Their durability is however below the durability of standard collets CH4 T Allen wrench DIN 911 A Ejector ...

Page 186: ...LLETS MASTER 865 VERSO 11 Pag 36 36 øE mm L mm øS mm øD mm Code no 51 52 5 50 25 381P51011 56 52 5 55 30 381P56011 60 52 5 59 34 381P60011 65 52 5 64 39 381P65011 68 52 5 67 42 381P68011 70 52 5 69 44 381P70011 ...

Page 187: ... smaller than the bar pusher external diameter INFORMATION upon specific request non standard collets with reduced thickness which are not mentioned in this table may be supplied as well Their durability is however below the durability of standard collets Code structure A Collet B Bar diameter C Example 40 mm 400 39 75 mm 397 D Category CH4 T Allen wrench DIN911 ...

Page 188: ...xternal diameter mm øA MIN MAX 40 Ø20 G6 23 34 75 41 Ø20 G6 35 37 44 Ø20 G6 36 40 45 Ø20 G6 40 25 42 49 Ø20 G6 42 45 5 50 Ø20 G6 43 47 54 Ø20 G6 46 50 56 Ø20 G6 49 52 25 59 Ø20 G6 52 5 54 75 60 Ø20 G6 54 56 75 64 Ø20 G6 57 58 75 65 Ø20 G6 59 60 75 68 Ø20 G6 61 63 75 70 Ø20 G6 64 65 75 ...

Page 189: ...11 32 RINGS FOR COLLETS Table A Revolving tip B Collet C Ring øA mm øB mm øD mm øF Ring code 8 14 16 22540008 12 18 20 22540004 12 25 25 078800220 17 24 30 M17x1 22540026 17 30 35 078800200 25 30 30 M25x1 5 078800220 25 35 40 22540009 25 45 51 078800230 Only for collets 316 TAL ...

Page 190: ......

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