IEC G Y Series Installation, Operation & Maintenance Manual Download Page 29

Cabinet Heater G*Y/D*Y Series

INSTALLATION, OPERATION, & MAINTENANCE MANUAL

29

SECTION FOUR – Normal Operation and Maintenance, Cont'd.

Coil

Coils may be cleaned by removing the motor/blower 
assemblies and brushing the entering air face between 
fins with a stiff brush. Brushing should be followed by 
cleaning with a vacuum cleaner. If a compressed air source 
is available, the coil may also be cleaned by blowing air 
through the coil fins from the leaving air face. This should 
again be followed by vacuuming. Units provided with the 
proper type of air filters, replaced regularly, will require 
less frequent coil cleaning.

Electric Heater Assembly

Electric heaters typically require no normal periodic 
maintenance when unit air filters are changed properly. 
The operation and service life may be affected by other 
conditions and equipment in the system. The two most 
important operating conditions for an electric heater are 
proper air flow and proper supply voltage. High supply 
voltage and/or poorly distributed or insufficient air flow 
over the element will result in element overheating. This 
condition may result in the heater cycling on the high limit 
thermal cutout. Open-strip heaters have an automatic 
reset switch with a back-up, high-limit thermal switch.

Automatic reset switches reset automatically after the 
heater has cooled down. High-limit thermal switches 
must be replaced once the circuit has been broken. The 
high-limit thermal cutout device is a safety device only, 
and is not intended for continuous operation. With proper 
unit application and operation, the high-limit thermal 
cutout will not operate. This device only operates when 
a problem exists, and ANY condition that causes high-
limit cutout MUST be corrected immediately. High supply 
voltage also causes excessive amperage draw and may 
trip the circuit breaker or blow the fuses on the incoming 
power supply.

After proper air flow and supply power are assured, 
regular filter maintenance is important to provide clean 
air over the heater. Dirt that is allowed to deposit on the 
heating element will cause hot spots and eventual element 
burn through. These hot spots will normally not be enough 
to trip the high-limit thermal cut-out device, and may not 
be evident until actual heater element failure.

Figure 25. Vertical series electric heater w/protective heatshield

*NOTE – Figure 23 depicts GXY. Size and number of elements varies with model.

Figure 26. Horizontal series electric heater

*NOTE – Figure 26 depicts DXY heating elements. Size and number of elements 

varies with model. 

Electrical Wiring and Controls

The electrical operation of each unit is determined by the 
components and wiring of the unit. This may vary from 
unit to unit. Consult the wiring diagram attached to the 
unit for the actual type and number of controls provided 
on each unit.

The integrity of all electrical connections should be 
verified at least twice during the first year of operation. 
Afterwards, all controls should be inspected regularly 
for proper operation. Some components may experience 
erratic operation or failure due to age. Wall thermostats 
may also become clogged with dust and lint, and should 
be periodically inspected and cleaned to provide reliable 
operation.

Summary of Contents for G Y Series

Page 1: ...ATION MAINTENANCE MANUAL Vertical Horizontal Vertical floor or wall mounted for concealed or exposed applications Horizontal ceiling for exposed or partially exposed applications Hot water coils steam...

Page 2: ...of its products International Environmental Corporation IEC works continually to improve its products As a result the design and specifications of each product may be changed without notice and may no...

Page 3: ...placement Parts SECTION FIVE Equipment Start Up 32 Check List IMPORTANT 33 Terms and Conditions SECTION ONE Installation 4 Preface 4 Unpacking and Inspection 5 Prepare Jobsite and Units 5 Handling and...

Page 4: ...pressures as shown on unit rating plate Always pressure test with an inert fluid or gas such as clear water or dry nitrogen to avoid possible damage or injury in the event of a leak or component fail...

Page 5: ...uired 3 Perform Dry Fit of valve assembly that may be shipped unattached to unit coil assembly Should any questions arise on fit up please contact your local representative immediately Handling and In...

Page 6: ...t and recessed units have removable front panels to allow access to the unit Hydronic Heat units have either right or left hand piping Reference piping locations by facing the front of the unit airflo...

Page 7: ...48 1219 06 55 1397 53 1346 08 55 1397 60 1524 10 77 1956 74 1880 12 77 1956 83 2083 Table 2 Horizontal Ceiling Coil Removal Minimum Service Clearance Width 12 18 in see table 2 28 in 28 in Figure 4 D...

Page 8: ...he floor is able to support the weight of the unit See submittal drawings for nominal unit weight 3 Ensure wall behind unit is smooth and plumb if necessary install furring strips on walls with irregu...

Page 9: ...t into the wall of the conditioned areas They cover the recess opening on all sides and are easily removed for access to the unit A top bottom and side framing studs are required to properly secure th...

Page 10: ...ies INSTALLATION OPERATION MAINTENANCE MANUAL 10 SECTION ONE Installation Cont d Figure 8 Style W Framed Wall Panel Install Diagram Figure 9 Style Z Framed Wall Panel Style Z Figure 10 Style Z Framed...

Page 11: ...ing the mounting points provided with 3 8 all thread rod and other hardware not supplied with unit The unit must be positioned so that the coil or electric heat elements are on a LEVEL PLANE Other fie...

Page 12: ...penetrate the rear of the fan coil cabinet Hot extension tubes must be properly insulated Hydronic Heating Connections After mounting the unit it is then ready for the various service connections suc...

Page 13: ...n accordance with the project specifications This is the responsibility of the installing or insulation contractor Electrical Connections The electrical service to the unit should be compared to the u...

Page 14: ...g codes and ordinances Any modification of the unit wiring without factory authorization will void all of the factory warranties and will nullify any agency listings The manufacturer assumes no respon...

Page 15: ...om the factory supply and return grilles should be provided as recommended in the product catalog For units with no return air ductwork check local code requirements for possible application restricti...

Page 16: ...ected to verify that all systems are complete and properly installed and mounted and that no debris or foreign articles such as paper or drink cans are left in the units or other areas Clean dirt dust...

Page 17: ...struction During this procedure all unit service valves must be in the closed position This prevents foreign matter from entering the unit and clogging the valves and metering devices Strainers shoul...

Page 18: ...ould not be attempted by unqualified personnel The system must be complete and all components must be in operating condition BEFORE beginning water system balancing operations Each hydronic system has...

Page 19: ...N8 Line Service Voltage 9 CN9 PSC Motor Connection 10 CN10 ECM Connection 11 ECM Fan Speed Adjustment 12 Ground Connection 13 LED Diagnostics for Multimeter Diagnostics 85 Control Board E025 71481108...

Page 20: ...ed IEC 24V Thermostat Does not apply to proportional or Line voltage thermostat controls The diagram below represents a factory installed IEC 24V thermostat Connection Function Description 10V Not use...

Page 21: ...sor RAS Room air sensor 2 CN2 Changeover Return Air Sensor l Power connector for 24V or Common powered sensors m 24V powered sensors l Applicable for IEC supplied air sensor for Wi Fi E055 71520330 Pr...

Page 22: ...ontact factory for applications l CLG or HTG LED indication when either 1st stage cooling or heating activated 7 CN7 Class II Transformer l 40VA 75VA option l 24V LED activated when powered 8 CN8 Inco...

Page 23: ...low Adjusting the potentiometers requires the use of a Multi meter capable of measuring 0 5 vdc 1 Only trained and qualified individuals should attempt to adjust or service components on any electrica...

Page 24: ...flow for 0 10 VDC If a factory provided thermostat or DDC controller is utilized then the unit is already correctly configured Eco 2 Variable Airflow for 0 10 VDC No control board is required and no f...

Page 25: ...C is applied to HTG that control signal will passively be present at Pin 8 of the CN6 connector HTG LED shows GREEN Signal for 1st stage cooling valve present G Fan Low Speed 24VAC LOW 24VAC signal ap...

Page 26: ...es INSTALLATION OPERATION MAINTENANCE MANUAL 26 SECTION THREE Controls Operation Cont d Example Wiring Diagram Electric Heat Only NOTE Wiring diagram also available through QR code found on the unit s...

Page 27: ...INSTALLATION OPERATION MAINTENANCE MANUAL 27 SECTION THREE Controls Operation Cont d Example Wiring Diagram 2 Pipe Hydronic Heat Only NOTE Wiring diagram also available through QR code found on the un...

Page 28: ...he assembly require more extensive service the motor blower assembly may be removed from the unit to facilitate such operations as motor or blower wheel housing replacement etc Dirt and dust should no...

Page 29: ...uous operation With proper unit application and operation the high limit thermal cutout will not operate This device only operates when a problem exists and ANY condition that causes high limit cutout...

Page 30: ...e recorded in the log for each unit Refer to the product catalog for the recommended filter size for each product type and size If the replacement filters are not purchased from the factory the filter...

Page 31: ...ification 1 Complete unit model number 2 Unit serial number 3 Complete part description including any numbers For warranty parts inquiries in addition to the information previously listed a descriptio...

Page 32: ...illed water line size to unit Proper hot water line size to unit All services to unit in code compliance All shipping screws and braces removed Unit protected from dirt and foreign matter Heating Conn...

Page 33: ...the event of a breach of the Limited Express Warranty IEC will only be obligated at IEC s option to repair the failed part or unit or to furnish a new or rebuilt part or unit in exchange for the part...

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Page 36: ...Series INSTALLATION OPERATION MAINTENANCE MANUAL Contact your local IEC Sales Representative for further details and pricing applicable to this product Visit our website iec okc com to find your local...

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