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Table of Contents

Engineering Data and Performance Curve............................................................ 1
Explanation of Pump Nomenclature ...................................................................... 2
Dimensions ............................................................................................................ 3
Principle of Operation ............................................................................................ 4
Installation and Start-Up ........................................................................................ 4
Air Supply .............................................................................................................. 4
Air Inlet & Priming .................................................................................................. 4
Installation Guide ................................................................................................... 5
ESADS+Plus

®

: Externally Serviceable Air Distribution System ................................ 6

Air Exhaust ............................................................................................................ 7
Between Uses ....................................................................................................... 7
Check Valve Servicing ........................................................................................... 7
Diaphragm Servicing ............................................................................................. 7
Pilot Valve .............................................................................................................. 8
Pilot Valve Actuator ................................................................................................ 8
Service Instructions: Troubleshooting ................................................................... 9
Warranty ................................................................................................................ 9
Material Codes .................................................................................................... 10
Composite Repair Parts List ........................................................................... 11-12
Composite Repair Drawing.................................................................................. 13
CE Declaration of Conformity - Machinery .......................................................... 14
CE Declaration fo Conformity - ATEX .................................................................. 15

SERVICE AND OPERATING MANUAL

Model HDF3-M & HDF4-M 

 

Type 2

II 2GD T5

See pages 15

hdf3mdl2sm-rev0316

©Copyright 2016 Warren Rupp, Inc. All rights reserved.

Warren Rupp, Inc. • A Unit of IDEX Corporation • 800 N. Main St., Mansfield, Ohio 44902 USA  

 

Telephone (419) 524-8388 • Fax (419) 522-7867 • warrenrupp.com 

Summary of Contents for Warren Rupp Sandpiper HDF3-M

Page 1: ...vicing 7 Pilot Valve 8 Pilot Valve Actuator 8 Service Instructions Troubleshooting 9 Warranty 9 Material Codes 10 Composite Repair Parts List 11 12 Composite Repair Drawing 13 CE Declaration of Confor...

Page 2: ...dance on ATEX applications please consult the factory When the pump is used for materials that tend to settle out or solidify the pump should be flushed after each use to prevent damage In freezing te...

Page 3: ...SANDPIPER pumps are designed to be powered only by compressed air II 2GD T5 See pages 17 18 for ATEX ratings U S Gallons per minute 10 0 0 20 30 40 50 60 70 80 90 100 20 40 60 80 100 120 140 160 180...

Page 4: ...in the far left column Materials Operating Temperatures For specific applications always consult Chemical Resistance Chart Technical Bulletin Nitrile General purpose oil resistant Shows good solvent...

Page 5: ...1 8 Figures in parenthesis millimeters HDF3 M HDF4 Suction Discharge Ports Four 4 3 4 dia thru holes equally spaced on a 6 diameter bolt circle 4 Eight 8 5 8 11 unc tapped holes equally spaced on a 7...

Page 6: ...fted at each end of the diaphragm stroke by the diaphragm plate coming in contact with the end of the pilot spool This pushes it into position for shifting of the air distribution valve The chambers a...

Page 7: ...5 INSTALLATION GUIDE Bottom Discharge Flap Valve Unit The air exhaust should be piped to an area for safe disposition of the product being pumped in the event of a diaphragm failure CAUTION Available...

Page 8: ...s The valve body assembly is removed from the pump by removing these four hex head capscrews With the valve body assembly off the pump access to the sleeve and spool set is made by removing four hex h...

Page 9: ...and elbows When the top suction elbows are removed the valve and seat are connected as an as sembly When the bottom discharge elbows are removed the valve and seat stay with the outer chamber Visual i...

Page 10: ...Place remaining outer chamber on the open end and tighten down the securing nuts gradually and evenly on both sides Caution should be used while reassembling Flap valves The valves are designed for so...

Page 11: ...of suction manifold or elbow flange E Suction line or strainer plugged F Diaphragm ruptured PROBLEM Pump will not cycle Note Always disconnect air supply to relieve air pressure before disassembling...

Page 12: ...r Coded GREEN 366 Food Grade Nitrile Color WHITE 368 Food Grade EPDM Color GRAY 370 Butyl Rubber Color Coded BROWN 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Densi...

Page 13: ...t 1 16 170 032 330 Capscrew Hex Head 8 17 095 043 010 Body Valve 1 18 196 100 015 Chamber Inner 2 19 560 022 360 O Ring 2 20 170 045 330 Capscrew Hex Head 4 21 530 036 000 Muffler Exhaust 1 22 685 041...

Page 14: ...ge Used with Santoprene 4 570 002 365 Pad Hinge Not used with Santoprene 4 62 170 082 330 Capscrew Hex Head 14 63 570 010 360 Pad Wear 2 570 010 364 Pad Wear Use with Santoprene 2 570 010 365 Pad Wear...

Page 15: ...hdf3mdl2sm rev0316 Model HDF3 M HDF4 M Page 13 2010 Warren Rupp Inc All rights reserved SANDPIPER are registered tradenames of Warren Rupp Inc USE WITH HDF4 M ONLY...

Page 16: ...nity Directive 2006 42 EC on Machinery according to Annex VIII This product has used Harmonized Standard EN809 1998 A1 2009 Pumps and Pump Units for Liquids Common Safety Requirements to verify confor...

Page 17: ...chnical knowledge apply to the listed equipment AODD Pumps and Surge Suppressors Technical File No 203104000 1410 MER AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps...

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