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Check that all external accessories such as relief
valves and gauges are attached to cover and are not
damaged before re-operating product.

If pump still does not produce proper vacuum or
pressure, send unit to a Gast Authorized Service Facility
for repair.

Gast finished products, when properly installed and operated under normal conditions of use, are warranted by Gast to be free
from defects in material and workmanship for a period of twelve (12) months from the date of purchase from Gast or an
authorized Gast Representative or Distributor. In order to obtain performance under this warranty, the buyer must promptly (in
no event later than thirty (30) days after discovery of the defect) give written notice of the defect to Gast Manufacturing
Incorporated, PO Box 97, Benton Harbor Michigan USA 49023-0097 or an authorized Service Center (unless specifically
agreed upon in writing signed by both parties or specified in writing as part of a Gast OEM Quotation). Buyer is responsible for
freight charges both to and from Gast in all cases.

This warranty does not apply to electric motors, electrical controls, and gasoline engines not supplied by Gast. Gast’s
warranties also do not extend to any goods or parts which have been subjected to misuse, lack of maintenance, neglect,
damage by accident or transit damage.

THIS EXPRESS WARRANTY EXCLUDES ALL OTHER WARRANTIES OR REPRESENTATIONS EXPRESSED OR IMPLIED
BY ANY LITERATURE, DATA, OR PERSON. GAST’S MAXIMUM LIABILITY UNDER THIS EXCLUSIVE REMEDY SHALL
NEVER EXCEED THE COST OF THE SUBJECT PRODUCT AND GAST RESERVES THE RIGHT, AT ITS SOLE
DISCRETION, TO REFUND THE PURCHASE PRICE IN LIEU OF REPAIR OR REPLACEMENT.

GAST WILL NOT BE RESPONSIBLE OR LIABLE FOR INDIRECT OR CONSEQUENTIAL DAMAGES OF ANY KIND,
however arising, including but not limited to those for use of any products, loss of time, inconvenience, lost profit, labor
charges, or other incidental or consequential damages with respect to persons, business, or property, whether as a result of
breach of warranty, negligence or otherwise. Notwithstanding any other provision of this warranty, BUYER’S REMEDY
AGAINST GAST FOR GOODS SUPPLIED OR FOR NON-DELIVERED GOODS OR FAILURE TO FURNISH GOODS,
WHETHER OR NOT BASED ON NEGLIGENCE, STRICT LIABILITY OR BREACH OF EXPRESS OR IMPLIED WARRANTY
IS LIMITED SOLELY, AT GAST’S OPTION, TO REPLACEMENT OF OR CURE OF SUCH NONCONFORMING OR NON-
DELIVERED GOODS OR RETURN OF THE PURCHASE PRICE FOR SUCH GOODS AND IN NO EVENT SHALL EXCEED
THE PRICE OR CHARGE FOR SUCH GOODS. GAST EXPRESSLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR USE OR PURPOSE WITH RESPECT TO THE GOODS SOLD. THERE ARE NO
WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTIONS SET FORTH IN THIS WARRANTY, notwithstanding any
knowledge of Gast regarding the use or uses intended to be made of goods, proposed changes or additions to goods, or any
assistance or suggestions that may have been made by Gast personnel.

Unauthorized extensions of warranties by the customer shall remain the customer’s responsibility.

CUSTOMER IS RESPONSIBLE FOR DETERMINING THE SUITABILITY OF GAST PRODUCTS FOR CUSTOMER’S USE
OR RESALE, OR FOR INCORPORATING THEM INTO OBJECTS OR APPLICATIONS WHICH CUSTOMER DESIGNS,
ASSEMBLES, CONSTRUCTS OR MANUFACTURES.

This warranty can be modified only by authorized Gast personnel by signing a specific, written description of any modifications.

WARRANTY

Replacing Leaf Valves

1. Separate head from valve plate.  Remove then 

discard O-ring and filter elements.

2. Remove slotted valve screw.  Remove valve limiter, 

leaf valves and valve retainer.  Discard all valve 
components except the valve plate.  Do Not 
damage the valve plate.

3. Clean pump head and valve plate using Gast 

AH255B solvent.  Air dry.  Do No use 
petroleum-based solvents for cleaning.  Do Not 
lubricate any parts.

4. Place valve plate so that the O-ring groove and 

raised valve seat are facing down.

5. Using thumb and middle finger, gently flex valve to 

find its natural inner curve.  Place valve on valve 
seat with the natural inner curve facing down.  Valve 
will only work correctly when the inner curve faces 
down on the valve seat.

6. Place valve retainer with sharp side up and notch 

away from valve.

7. Insert pan head screw through retainer, leaf valves 

and valve plate.

8. Support screw while turning over valve plate 

assembly.  While holding screw in place, place leaf 
valve (inner curve over raised valve seat) over 
screw.  Start valve limiter on threads of screw.

9. Align valve components and tighten screw to 

12 to 13 in-lbs.

Reassembly

1. Place molded O-ring in valve plate O-ring groove.  

Make sure O-ring doesn’t slip out of the groove.

2. Replace (2) filter elements in head with one element

inside each open port chamber.

3. Set head on top of valve plate so O-ring is properly 

compressed and locating pin on head fits in locating 
hole on valve plate.

4. Remove the cooling fan grill.  Rotate fan by hand 

until rod and diaphragm are at top dead center.  
Align and reinstall shims on top of pump body.

5. Install head and valve assembly on pump.  Reinstall 

handle.  Install the fasteners that hold the handle 
and head assembly in place and hand tighten.  In a 
criss-cross torque pattern, run fasteners and nuts
to 100 in-lbs.

6. Reinstall gauges and plumbing.

5

Summary of Contents for Gast DOA Series

Page 1: ... Consult your Gast Distributor Representative before using at high altitudes This pump is oil less and requires NO lubrication Laboratory units may be used for both pressure and vacuum IMPORTANT PLEASE READ THIS MANUAL AND SAVE FOR FUTURE REFERENCE Thank you for purchasing this Gast product It is manufactured to the highest standards using quality materials Please follow all recommended maintenanc...

Page 2: ...y way can cause the product to overheat Mounting This product can be installed in any orientation Mounting the product to a stable rigid operating surface and using shock mounts will reduce noise and vibration INSTALLATION Accessories Filters and mufflers are supplied with some models These should be checked periodically and replaced when necessary An optional liquid trap should be installed betwe...

Page 3: ...cal codes and ordinances Grounded Plug Grounding Pin Grounded Outlet 120 volt grounded connectors shown 220 240 volt grounded connectors will differ in shape G Model that is permanently wired This product must be connected to a grounded metallic permanent wiring system or an equipment grounding terminal or lead on the product Power supply wiring must conform to all required safety codes and be ins...

Page 4: ...fore handling Air stream from product may contain solid or liquid material that can result in eye or skin damage wear proper eye protection Clean this product in a well ventilated area Failure to follow these instructions can result in burns eye injury or other serious injury WARNING Check intake and exhaust filters after first 500 hours of operation Clean filters and determine how frequently filt...

Page 5: ...PRESSLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE WITH RESPECT TO THE GOODS SOLD THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTIONS SET FORTH IN THIS WARRANTY notwithstanding any knowledge of Gast regarding the use or uses intended to be made of goods proposed changes or additions to goods or any assistance or suggestions that may have been made...

Page 6: ...AF809 16 DIAPHRAGM 1 AF818A AF818A 17 FELT SPACER 3 AA929 AA929 18 SPACER 1 AD996 AD996 19 FAN 1 AT837 AT837 20 GRILLE 1 AF807 AF807 21 RUBBER FOOT 4 AF584A AF584A 22 POWER CORD 1 AE941 AG320 23 REAR COVER 1 AF805B AG954 24 VALVE PLATE ASSEMBLY 1 AP519 AP519 25 RETAINER PLATE SCREWS 2 BB557 BB557 SERVICE KIT 1 K294J K294K DOA SERIES Please reference the exploded view on the next page for the follo...

Page 7: ...EXPLODED PRODUCT VIEWS MODEL DOA VALVE PLATE ASSEMBLY Valve Plate Assembly available separately Valve Plate Assembly also includes items 10 13 not shown 7 ...

Page 8: ...lves bent Clean or replace Worn diaphragm Repair or replace Relief valve set too high Inspect and adjust Relief valve set too low Inspect and adjust At pump At pump Plugged vacuum pressure line Inspect and repair At pump Collapsed vacuum line Inspect and repair Low voltage won t start Check power source Voltage wrong Check power source Worn diaphragm Replace Leaky hose or check valve Replace Dirt ...

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