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IDEC HR6S Series Original Instructions Manual Download Page 5

HR9Z-B2190 8/2020

5

Safety Information

Important Information

NOTICE

Read these instructions carefully, and look at the equipment to become familiar with the device 

before trying to install, operate, service, or maintain it. The following special messages may appear 

throughout this documentation or on the equipment to warn of potential hazards or to call attention 

to information that clarifies or simplifies a procedure.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious 

injury.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious 

injury.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate 

injury.

NOTICE

NOTICE is used to address practices not related to physical injury.

Summary of Contents for HR6S Series

Page 1: ...http www idec com HR6S AB Safety Module Original instructions HR9Z B2190...

Page 2: ...duce other than for your own personal noncommercial use all or part of this document You also agree not to establish any hypertext links to this document or its content IDEC CORPORATION does not grant...

Page 3: ...gineering 33 Electromagnetic Compatibility EMC 34 Basic Principles of Operation 35 Safety Related Inputs 39 Synchronization of Safety Related Inputs 41 Dynamization 42 Signal Interlock Monitoring 43 C...

Page 4: ...4 HR9Z B2190 8 2020 Chapter 8 Accessories Service Maintenance and Disposal 81 Accessories 82 Maintenance 83 Transportation Storage and Disposal 84 Service Addresses 85 Index 87...

Page 5: ...nt to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure DANGER DANGER indicates a hazardous situation which if not avoided will result in death or...

Page 6: ...iliar with and understand the contents of the risk assessment as per ISO 12100 1 and or any other equivalent assessment as well as all documents related to such risk assessment or equivalent assessmen...

Page 7: ...9Z B2190 8 2020 7 Operate the product only with the specified cables and accessories Use only genuine accessories Any use other than the use explicitly permitted is prohibited and can result in hazard...

Page 8: ...8 HR9Z B2190 8 2020...

Page 9: ...on commissioning operation and maintenance of the safety module HR6S AB Validity Note The present document is valid for the products listed in the type code see page 19 Related Documents Title of docu...

Page 10: ...e guide for this equipment Always use a properly rated voltage sensing device to confirm the power is off where and when indicated Where 24 VDC or VAC is indicated use PELV power supplies conforming t...

Page 11: ...the link Observe all accident prevention regulations and local safety guidelines 1 Each implementation of this equipment must be individually and thoroughly tested for proper operation before being pl...

Page 12: ...nt and risk reduction EN 60204 1 2006 Safety of machinery Electrical equipment of machines Part 1 General requirements ISO 14119 2013 Safety of machinery Interlocking devices associated with guards Pr...

Page 13: ...ith the description of specific hazards and is defined as it is for a hazard zone or danger zone in the Machinery Directive 2006 42 EC and ISO 12100 2010 Standard Description IEC 60034 series Rotating...

Page 14: ...14 HR9Z B2190 8 2020...

Page 15: ...HR9Z B2190 8 2020 15 Chapter 1 Introduction What Is in This Chapter This chapter contains the following topics Topic Page Device Overview 16 Front View and Side View 17 Nameplate 18 Type Code 19...

Page 16: ...e device NO NC C O for example Emergency Stop push buttons guard door switches coded magnetic switches two hand control devices PNP transistors for example magnetic switches proximity switches OSSD fo...

Page 17: ...w 1 Removable terminal blocks top 2 Removable terminal blocks bottom 3 LED indicators 4 Start function selector 5 Application function selector 6 Sealable transparent cover POWER SAFETY MODULE ERROR S...

Page 18: ...per IEC 61508 1 2010 9 Maximum Performance Level and Category as per ISO 13849 1 2015 10 Maximum response time to request at safety related input 11 Permissible ambient temperature range during opera...

Page 19: ...code contact your IDEC CORPORATION service representative Item 1 2 3 4 5 6 7 8 Type code example H R 6 S A B 1 C Item Meaning 1 4 Product range HR6S HR6S safety module 5 6 Product version AB 7 Supply...

Page 20: ...Introduction 20 HR9Z B2190 8 2020...

Page 21: ...er 2 Technical Data What Is in This Chapter This chapter contains the following topics Topic Page Environmental Conditions 22 Mechanical Characteristics 24 Electrical Characteristics 26 Timing Data 29...

Page 22: ...1 8 F min Ambient humidity 10 100 relative humidity Characteristic Value Vibration sinusoidal displacement amplitude 2 9 Hz 1 5 mm Vibration sinusoidal acceleration amplitude 9 200 Hz 5 m s2 Shock sh...

Page 23: ...quired in control cabinet enclosure with degree of protection IP54 Characteristic Value Ambient temperature 25 55 C 13 131 F no icing Rate of change of temperature 0 5 C min 0 9 F min Ambient humidity...

Page 24: ...Value HR6S AB1C HR6S AB1P Width 22 5 mm 0 89 in Height without terminals 99 mm 3 9 in Height with terminals 119 mm 4 7 in 109 mm 4 3 in Depth 117 mm 4 61 in mm in 22 5 0 89 117 4 61 a C max 10 0 39 a...

Page 25: ...single wire without wire ferrule 1 0 2 2 5 mm2 24 12 AWG Wire cross section single wire with wire ferrule 0 25 2 5 mm2 24 12 AWG Wire cross section two wires without wire ferrule 1 0 2 1 5 mm2 24 16...

Page 26: ...Insulation voltage 300 V Impulse withstand voltage 4 kV Characteristic Value Conducted and radiated emissions as per IEC CISPR 11 Group 1 class B Usage in environment as per IEC UL 60947 1 Environment...

Page 27: ...age at DC 15 VDC Input voltage at CH 0 24 VDC 20 Switching voltage activate CH 15 VDC Switching voltage deactivate CH 5 VDC Input current 5 mA Maximum wire resistance 500 Source sink Interface type Ad...

Page 28: ...acts 3 A Maximum total thermal current Ith 3 A Minimum current 10 mA Minimum voltage 12 V Utilization category as per UL 60947 5 1 D300 and R300 Utilization category as per IEC 60947 4 1 and IEC 60947...

Page 29: ...20 ms Characteristic Value Recovery time after request at safety related input 200 ms Characteristic Value Switch on delay after power on and automatic start 2500 ms Delay after activation of safety r...

Page 30: ...toring Time Synchronization Times The synchronization times for the synchronization of safety related inputs depend on the application function see page 56 Characteristic Value Debounce time standard...

Page 31: ...ity Level Claim Limit SILCL as per IEC 62061 2005 AMD1 2012 AMD2 2015 1 Actual SILCL depends on wiring and configuration Type as per IEC 61508 2 B Hardware Fault Tolerance HFT as per IEC 61508 and IEC...

Page 32: ...ta 32 HR9Z B2190 8 2020 Refer to chapter Timing Data see page 29 for additional technical data that may affect your functional safety calculations B10D values as per ISO 13849 1 B10D value 2 Nominal c...

Page 33: ...This Chapter This chapter contains the following topics Topic Page Electromagnetic Compatibility EMC 34 Basic Principles of Operation 35 Safety Related Inputs 39 Synchronization of Safety Related Inp...

Page 34: ...IEC 60947 1 WARNING INSUFFICIENT ELECTROMAGNETIC COMPATIBILITY Verify compliance with all EMC regulations and requirements applicable in the country in which the device is to be operated and with all...

Page 35: ...ng states and state transitions of the device NOTE See the chapter Data Functional Safety see page 31 for the defined safe state of the device Operating state Description In defined safe state Off Con...

Page 36: ...es the state of the safety related input and of the start input The motor is at a standstill If the start pushbutton is not pressed the start input stays deactivated and the device remains in the oper...

Page 37: ...In the operating state Run Outputs Energized the device monitors the state of the safety related input If the actuator of the Emergency Stop pushbutton is pushed down the safety related input deactiva...

Page 38: ...start functions The safety related output is activated within the activation delay time see page 29 If an application function with synchronization see page 41 of two input channels is used the safet...

Page 39: ...Operating States see page 35 for details on the state machine of the device Activation and Deactivation with Antivalent Behavior Between Two Input Channels of One Safety Related Input Depending on th...

Page 40: ...states are only permissible within the synchronization time see page 41 Otherwise identical signal states trigger an alert The truth table applies to the wiring diagrams presented for the application...

Page 41: ...t activated within the synchronization time the safety related output is not deactivated The synchronized terminals of the safety related input and the corresponding synchronization times are also lis...

Page 42: ...on the selected application function see page 55 The following diagram illustrates the dynamization principle and timing The same logic applies to Y1 and Y2 Designation Value Explanation TDDUR 2 ms Du...

Page 43: ...the defined safe state i e there is no transition from operating state Run Outputs Deenergized to operating state Run Outputs Energized T3 To exit the signal interlock condition the two affected inpu...

Page 44: ...ediately triggers a signal interlock alert even though the 200 ms have not yet elapsed The following figure illustrates a condition with signal interlock The first input channel of the safety related...

Page 45: ...B2190 8 2020 45 Chapter 4 Installation What Is in This Chapter This chapter contains the following topics Topic Page Prerequisites and Requirements 46 Mechanical Installation 47 Electrical Installatio...

Page 46: ...re with degree of protection IP54 that is secured by a keyed or tooled locking mechanism The ventilation of the control cabinet enclosure must be sufficient to comply with the specified ambient condit...

Page 47: ...ration Dismounting procedure center illustration Step Action 1 Slightly tilt the device and hook it onto the DIN rail 2 Push the lower part of the device towards the DIN rail 3 Snap in the DIN rail cl...

Page 48: ...dditional fastener into the grooves at the device 2 Prepare the holes on the mounting surface 3 Screw the device to the mounting surface using the specified screws and a washer M4 as per ISO 7093 for...

Page 49: ...all power from all equipment of your machine process prior to electrical installation of the device Confirm the absence of power using a properly rated voltage sensing device Place a Do Not Turn On o...

Page 50: ...rminals The following drawings present the block diagram and the terminals with their designations in the removable terminal blocks Terminal Designation Explanation A1 A2 Power supply Y1 Control outpu...

Page 51: ...and a sensor device is 30 m 98 43 ft if the supply via the control output terminals S11 of the safety related input is not used S11 Control output DC of safety related input Two terminals S11 are prov...

Page 52: ...external 24 VDC power supply For manual start or monitored start and if the control output Y1 DC is to be used Connect terminals Y1 and Y2 to the device providing the start signal such as a push butt...

Page 53: ...rovides The maximum wire length between the additional output Z1 and connected equipment is 30 m 98 43 ft The common reference potential is established via terminal B2 Power Supply Connect the termina...

Page 54: ...Installation 54 HR9Z B2190 8 2020...

Page 55: ...HR9Z B2190 8 2020 55 Chapter 5 Functions What Is in This Chapter This chapter contains the following topics Topic Page Application Functions 56 Start Functions 63...

Page 56: ...50 and IEC 60204 1 stop category 0 Monitoring of guards as per ISO 14119 14120 with electrical switches Normally open normally closed and or changeover outputs No Yes Position 1 see page 57 Monitoring...

Page 57: ...with electrical switches Type of outputs of sensor device providing the input signal for application function Normally open normally closed and or changeover outputs S terminals to be connected S11 S...

Page 58: ...haracteristic Value Description Typical applications Monitoring of two hand control devices type III A as per ISO 13851 Type of outputs of sensor device providing the input signal for application func...

Page 59: ...ng of guards as per ISO 14119 14120 with coded magnetic switches Monitoring of proximity switches Type of outputs of sensor device providing the input signal for application function Normally open nor...

Page 60: ...ng of guards as per ISO 14119 14120 with coded magnetic switches Monitoring of proximity switches Type of outputs of sensor device providing the input signal for application function Normally open nor...

Page 61: ...pical applications Monitoring of proximity switches Type of outputs of sensor device providing the input signal for application function One PNP output S terminals to be connected S12 Signals at termi...

Page 62: ...such as type 4 light curtains as per IEC 61496 1 Monitoring of RFID sensors Type of outputs of sensor device providing the input signal for application function OSSD Output Signal Switching Device ou...

Page 63: ...vior is configured using the following characteristics Type of start automatic manual start and monitored start With or without startup test With or without dynamization see page 42 Refer to the chapt...

Page 64: ...is activated within a maximum of 100 ms activation delay The following timing diagram illustrates the automatic start 1 Activation delay 100 ms maximum time between activation of safety related input...

Page 65: ...al start 1 Activation delay 100 ms maximum time between activation of start input and activation of safety related output 2 Response time 20 ms maximum time between deactivation of safety related inpu...

Page 66: ...um time between deactivation of start input and activation of safety related output 2 Response time 20 ms maximum time between deactivation of safety related input and deactivation of safety related o...

Page 67: ...en deactivation of safety related input and deactivation of safety related output 3 Recovery time 200 ms time that must pass before the safety related input can be activated again After power up the s...

Page 68: ...tic manual start depends on sensor device connected to start input Without startup test With dynamization 2 Automatic manual start depends on sensor device connected to start input With startup test W...

Page 69: ...HR9Z B2190 8 2020 69 Chapter 6 Configuration and Commissioning What Is in This Chapter This chapter contains the following topics Topic Page Configuration 70 Commissioning 72...

Page 70: ...are modified while power is applied to the device the device detects a configuration error Go through the full commissioning procedure see page 72 after having modified the positions of the selectors...

Page 71: ...afety related function to be configured 2 Remove power if the device is not powered off 3 Open the transparent cover of the device 4 Set the application function selector to the required application f...

Page 72: ...missioning procedure in compliance with all regulations standards and process definitions applicable to your machine process Failure to follow these instructions can result in death serious injury or...

Page 73: ...Only attempt to resolve alerts and errors detected by the device if you are fully familiar with the safety related applications and the non safety related applications as well as the hardware used to...

Page 74: ...des information on the start condition Refer to the chapter Start Function see page 63 for detailed information on the conditions and timing of the selected start function LEDs S These LEDs provide in...

Page 75: ...ondition persists State In conjunction with additional LEDs Meaning Remedy Additional LEDs State of additional LEDs Flashing S and S Flashing alternatively Synchronization time exceeded Verify correct...

Page 76: ...Verify that the positions of the selectors are appropriate for the application to be implemented Solid on POWER Flashing Power supply error detected Verify correct wiring Use a suitable power supply...

Page 77: ...as correctives if applicable WARNING INCORRECT USE OF OUTPUT Do not use the additional output Z1 for safety related purposes Failure to follow these instructions can result in death serious injury or...

Page 78: ...art function without dynamization or a device suitable for dynamization Verify correct operation of device providing the input signal Perform a power cycle E 0010110011 Synchronization alert One of th...

Page 79: ...ed to change its state S 0010101011 Waiting for startup test S 0010101010 Waiting for rising edge for automatic manual start or monitored start S 0010101110 Start input activated Waiting for falling e...

Page 80: ...Diagnostics 80 HR9Z B2190 8 2020...

Page 81: ...hapter 8 Accessories Service Maintenance and Disposal What Is in This Chapter This chapter contains the following topics Topic Page Accessories 82 Maintenance 83 Transportation Storage and Disposal 84...

Page 82: ...he coding bits are used if the terminal blocks are removed to help ensure correct insertion of the terminal blocks into the device 30 pieces per packaging unit HR9Z EC Sealing strips The uniquely numb...

Page 83: ...tions applicable to your machine process Inspect the wiring at regular intervals Tighten the threaded connections at regular intervals Verify that the device is not used beyond the specified lifetime...

Page 84: ...0 8 2020 Transportation Storage and Disposal Transportation and Storage Ensure that the environmental conditions see page 22 specified for transportation and storage are respected Disposal Dispose of...

Page 85: ...ance http eu idec com Additional Contact Addresses See the homepage for additional contact addresses http www idec com HR6S Series Safety module HR6S AB B 2190 0 August 2020 2 6 64 Nishimiyahara Yodog...

Page 86: ...Accessories Service Maintenance and Disposal 86 HR9Z B2190 8 2020...

Page 87: ...34 EMC 34 Emergency Stop circuits as per ISO 13850 and IEC 60204 1 stop category 0 monitoring of 57 environmental characteristics 22 errors detected 74 example Emergency Stop overview 36 timing diagra...

Page 88: ...5 mechanical characteristics 24 monitored start with falling edge 66 monitoring of electro sensitive protective equipment type 4 light curtains as per IEC 61496 1 62 monitoring of Emergency Stop circu...

Page 89: ...artup test 67 state machine 35 state transitions 36 status output Z1 diagnostics 77 technical data 28 wiring 53 stop category 31 storage environmental characteristics 22 stripping lengths 25 supply te...

Page 90: ...w 17 side view 17 W weight 24 wire cross sections 25 wiring 49 output Z1 53 power supply 53 safety related inputs 51 safety related outputs 52 start input 52 supply 53 Z Z1 status output diagnostics 7...

Page 91: ...6746 1155 info sg idec com Thailand IDECAsia Thailand Co Ltd Tel 66 2 392 9765 sales th idec com Australia IDECAustralia Pty Ltd Tel 61 3 8523 5900 sales au idec com Taiwan IDEC Taiwan Corporation Te...

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