IDEC HR6S-S Page 35 Original Instructions Manual Download

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Engineering

HR9Z-B2202 8/2020

Basic Principles of Operation

Introduction

The following sections provide basic information on the principles of operation of the device to

assist you in engineering your application function.

Operating States

The following graphic illustrates the operating states and state transitions of the device:

NOTE: See the chapter Data Functional Safety

(

see page 31

) for the defined safe state of the

device.

Operating state

Description

In defined

safe state

Off / Configuration

Configuration only possible in this operating state

Yes

Initialization

Self-tests

Yes

Run: Outputs Deenergized

Regular operation with safety-related function active

Yes

Run: Outputs Energized

Regular operation with safety-related function not active

Error

Error detected

Yes

Summary of Contents for HR6S-S

Page 1: ...http www idec com HR6S S Safety Module Original instructions HR9Z B2202 ...

Page 2: ...oduce other than for your own personal noncommercial use all or part of this document You also agree not to establish any hypertext links to this document or its content IDEC CORPORATION does not grant any right or license for the personal and noncommercial use of the document or its content except for a non exclusive license to consult it on an as is basis at your own risk All other rights are re...

Page 3: ...ngineering 33 Electromagnetic Compatibility EMC 34 Basic Principles of Operation 35 Safety Related Inputs 40 Synchronization of Safety Related Inputs 42 Dynamization 43 Signal Interlock Monitoring 45 Chapter 4 Installation 47 Prerequisites and Requirements 48 Mechanical Installation 49 Electrical Installation 51 Chapter 5 Functions 57 Application Functions 58 Start Functions 69 Chapter 6 Configura...

Page 4: ...4 HR9Z B2202 8 2020 Chapter 8 Accessories Service Maintenance and Disposal 87 Accessories 88 Maintenance 89 Transportation Storage and Disposal 90 Service Addresses 91 Index 93 ...

Page 5: ...ent to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a hazardous situation which if not avoided could ...

Page 6: ...miliar with and understand the contents of the risk assessment as per ISO 12100 1 and or any other equivalent assessment as well as all documents related to such risk assessment or equivalent assessments for the machine process The qualified person must be familiar with the standards provisions and regulations for the prevention of industrial accidents which they must observe when designing implem...

Page 7: ...R9Z B2202 8 2020 7 Operate the product only with the specified cables and accessories Use only genuine accessories Any use other than the use explicitly permitted is prohibited and can result in hazards ...

Page 8: ...8 HR9Z B2202 8 2020 ...

Page 9: ... the safety module HR6S S Validity Note The present document is valid for the products listed in the type code see page 19 Related Documents Title of documentation Reference number HR6S S User Guide HR9Z B2202 ENG HR9Z B2203 JPN HR6S S Instruction Sheet B 2187 JPN ENG CHI HR6S EP User Guide HR9Z B2194 ENG HR9Z B2195 JPN HR6S EP Instruction Sheet B 2175 JPN ENG CHI ...

Page 10: ...re guide for this equipment Always use a properly rated voltage sensing device to confirm the power is off where and when indicated Where 24 VDC or VAC is indicated use PELV power supplies conforming to IEC 60204 1 Replace and secure all covers accessories hardware cables and wires and confirm that a proper ground connection exists before applying power to this equipment Use only the specified vol...

Page 11: ... the link Observe all accident prevention regulations and local safety guidelines 1 Each implementation of this equipment must be individually and thoroughly tested for proper operation before being placed into service Failure to follow these instructions can result in death serious injury or equipment damage WARNING INSUFFICIENT AND OR INEFFECTIVE SAFETY RELATED FUNCTIONS Verify that a risk asses...

Page 12: ...ent and risk reduction EN 60204 1 2006 Safety of machinery Electrical equipment of machines Part 1 General requirements ISO 14119 2013 Safety of machinery Interlocking devices associated with guards Principles for design and selection ISO 13850 2015 Safety of machinery Emergency stop Principles for design IEC 62061 2015 Safety of machinery Functional safety of safety related electrical electronic ...

Page 13: ...with the description of specific hazards and is defined as it is for a hazard zone or danger zone in the Machinery Directive 2006 42 EC and ISO 12100 2010 Standard Description IEC 60034 series Rotating electrical machines IEC 61800 series Adjustable speed electrical power drive systems IEC 61158 series Digital data communications for measurement and control Fieldbus for use in industrial control s...

Page 14: ...14 HR9Z B2202 8 2020 ...

Page 15: ...HR9Z B2202 8 2020 15 Chapter 1 Introduction What Is in This Chapter This chapter contains the following topics Topic Page Device Overview 16 Front View and Side View 17 Nameplate 18 Type Code 19 ...

Page 16: ...ttons guard door switches coded magnetic switches two hand control devices PNP transistors for example magnetic switches proximity switches OSSD for example light curtains The device is available in two different types Push in terminals or screw terminals Feature summary 10 application functions Configurable start function 2 safety related inputs 2 safety related relay outputs 1 non safety related...

Page 17: ...vable terminal blocks bottom 3 LED indicators 4 Start function selector 5 Application function selector 6 Connector for optional output extension module HR6S EP lateral 7 Sealable transparent cover 3 POWER ERROR STATE START S12 S13 S22 S23 1 3 4 7 2 8 9 5 6 10 FUNCTION 1 3 6 2 7 4 5 8 START SAFETY MODULE HR6S S 1 4 5 2 6 7 ...

Page 18: ...rformance Level and Category as per ISO 13849 1 2015 10 Maximum response time to request at safety related input 11 Permissible ambient temperature range during operation 12 IP degree of protection 13 Serial number 14 Product version PV software version SV 15 Plant code and date of manufacture example PP 2019 W10 means plant code PP year of manufacture 2019 week of manufacture 10 0DGH LQ QGRQHVLD ...

Page 19: ...type code contact your IDEC CORPORATION service representative Item 1 2 3 4 5 6 7 Type code example H R 6 S S 1 C Item Meaning 1 4 Product range HR6S HR6S safety module 5 Product version S 6 Supply voltage 1 24 VAC VDC 7 Terminal type C Push in terminals removable P Screw terminals removable ...

Page 20: ...Introduction 20 HR9Z B2202 8 2020 ...

Page 21: ...ter 2 Technical Data What Is in This Chapter This chapter contains the following topics Topic Page Environmental Conditions 22 Mechanical Characteristics 24 Electrical Characteristics 26 Timing Data 29 Data Functional Safety 31 ...

Page 22: ...n 1 8 F min Ambient humidity 10 100 relative humidity Characteristic Value Vibration sinusoidal displacement amplitude 2 9 Hz 1 5 mm Vibration sinusoidal acceleration amplitude 9 200 Hz 5 m s2 Shock shock response spectrum type L peak acceleration 40 m s2 Characteristic Value Ambient temperature 25 85 C 13 185 F Change of temperature air air 25 30 C 13 86 F Ambient humidity 5 95 relative humidity ...

Page 23: ...equired in control cabinet enclosure with degree of protection IP54 Characteristic Value Ambient temperature 25 55 C 13 131 F no icing Rate of change of temperature 0 5 C min 0 9 F min Ambient humidity 5 95 relative humidity no condensation Characteristic Value Vibration sinusoidal displacement amplitude 2 9 Hz 3 mm Vibration sinusoidal acceleration amplitude 9 200 Hz 10 m s2 Shock shock pulse sha...

Page 24: ...ic Value HR6S S1C HR6S S1P Width 22 5 mm 0 89 in Height without terminals 99 mm 3 9 in Height with terminals 119 mm 4 7 in 109 mm 4 3 in Depth 117 mm 4 61 in mm in 22 5 0 89 117 4 61 a C max 10 0 39 a P max 5 0 2 99 3 9 a a Characteristic Value Weight 0 2 kg 0 44 lbs Characteristic Value Housing IP40 Terminals IP20 ...

Page 25: ...n single wire without wire ferrule 1 0 2 2 5 mm2 24 12 AWG Wire cross section single wire with wire ferrule 0 25 2 5 mm2 24 12 AWG Wire cross section two wires without wire ferrule 1 0 2 1 5 mm2 24 16 AWG Wire cross section two wires with uninsulated wire ferrule 0 25 1 mm2 24 18 AWG Wire cross section two wires with insulated wire ferrule 0 5 1 5 mm2 20 16 AWG Tightening torque for screw terminal...

Page 26: ...e AC 50 60 Hz Overvoltage category II Pollution degree 2 Insulation voltage 300 V Impulse withstand voltage 4 kV Characteristic Value Conducted and radiated emissions as per IEC CISPR 11 Group 1 class B Usage in environment as per IEC UL 60947 1 Environment B Characteristic Value Number of inputs positive supplied each with 1 control output DC S11 S21 and 2 inputs CH S12 S13 S22 S23 dual channel 2...

Page 27: ...age at DC 15 VDC Input voltage at CH 0 24 VDC 20 Switching voltage activate CH 15 VDC Switching voltage deactivate CH 5 VDC Input current 5 mA Maximum wire resistance 500 Ω Source sink Interface type Additional measure Source sink Interface type Sink A M Source C0 Interface type A Sink Parameter Minimum value Maximum value Input current Ii in the ON state 3 mA 5 mA Output voltage Ui 15 V 24 V 20 A...

Page 28: ...s 6 A Maximum total thermal current Ith 12 A Minimum current 10 mA Minimum voltage 5 V Utilization category as per UL 60947 5 1 B300 and R300 Utilization category as per IEC 60947 4 1 and IEC 60947 5 1 AC 1 250 V AC 15 250 V DC 1 24 V DC 13 24 V Maximum current normally open relay contacts AC 1 5 A AC 15 3 A DC 1 5 A DC 13 3 A External fusing 10 A category gG Characteristic Value Number of semicon...

Page 29: ...120 ms Characteristic Value Recovery time after request at safety related input 200 ms Characteristic Value Switch on delay after power on and automatic start 2500 ms Delay after activation of safety related input or valid start condition 100 ms Characteristic Value Waiting time 2500 ms Minimum duration of start pulse for monitored start 80 ms Characteristic Value Test pulse duration safety relate...

Page 30: ...itoring Time Synchronization Times The synchronization times for the synchronization of safety related inputs depend on the application function see page 58 Characteristic Value Debounce time standard 2 5 ms Debounce time with OSSD 4 ms Characteristic Value Signal interlock monitoring time 200 ms ...

Page 31: ...pen 3 Actual SILCL depends on wiring and configuration Type as per IEC 61508 2 B Hardware Fault Tolerance HFT as per IEC 61508 and IEC 62061 1 Stop Category for Emergency Stops as per ISO 13850 and IEC 60204 1 0 Lifetime in years at an ambient temperature of 55 C 131 F as per IEC 61508 20 Safe Failure Fraction SFF as per IEC 61508 and IEC 62061 99 Probability of Dangerous Failure per hour PFHD in ...

Page 32: ...ta see page 29 for additional technical data that may affect your functional safety calculations Electrical durability of the safety related output relay contacts as per IEC 60947 5 1 1 Operating cycles 2 Rated current in A AC 15 250V AC 1 250V DC 13 24V DC 1 24V ...

Page 33: ...n This Chapter This chapter contains the following topics Topic Page Electromagnetic Compatibility EMC 34 Basic Principles of Operation 35 Safety Related Inputs 40 Synchronization of Safety Related Inputs 42 Dynamization 43 Signal Interlock Monitoring 45 ...

Page 34: ... IEC 60947 1 WARNING INSUFFICIENT ELECTROMAGNETIC COMPATIBILITY Verify compliance with all EMC regulations and requirements applicable in the country in which the device is to be operated and with all EMC regulations and requirements applicable at the installation site Implement all required radio interference suppression measures and verify their effectiveness Failure to follow these instructions...

Page 35: ...ing states and state transitions of the device NOTE See the chapter Data Functional Safety see page 31 for the defined safe state of the device Operating state Description In defined safe state Off Configuration Configuration only possible in this operating state Yes Initialization Self tests Yes Run Outputs Deenergized Regular operation with safety related function active Yes Run Outputs Energize...

Page 36: ...es the state of the safety related inputs and of the start input The motor is at a standstill If the start pushbutton is not pressed the start input stays deactivated and the device remains in the operating state Run Outputs Deenergized The motor is at a standstill Detailed information on the start functions and the timing can be found in the chapter Start Functions see page 69 If the start pushbu...

Page 37: ...te of the safety related inputs If the actuator of the Emergency Stop pushbutton is pushed down safety related inputs deactivated the safety related outputs are deactivated within the response time transition T4 to operating state Run Outputs Deenergized The device is again in the defined safe state The motor is stopped This corresponds to the Emergency Stop condition of the machine To return to t...

Page 38: ...ety related input B is activated within the synchronization time The start button has not yet been pressed so the start condition is not yet fulfilled and the device remains in the defined safe state 3 The start button is pressed The start condition is fulfilled See the chapter Start Functions see page 69 for detailed information on the start functions The safety related output is activated within...

Page 39: ...e see page 29 The Emergency Stop is triggered The device is in the defined safe state 6 The safety related input A is deactivated by second output contact of Emergency Stop button If an application function with signal interlock monitoring see page 45 is used both safety related inputs must be deactivated within the signal interlock monitoring time between 5 and 6 Item Description ...

Page 40: ...e Operating States see page 35 for details on the state machine of the device Activation and Deactivation with Antivalent Behavior Between Two Input Channels of One Safety Related Input Depending on the selected application function the input channels of the safety related input are configured for antivalent behavior Antivalent is defined here as a normally open and a normally closed contacts work...

Page 41: ...l states are only permissible within the synchronization time see page 42 Otherwise identical signal states trigger an alert The truth table applies to the wiring diagrams presented for the application functions If the magnetic switch in the wiring example above is used for guard monitoring this means that the magnetic switch is presented in the activated state and the guard is closed Consult the ...

Page 42: ...nchroni zation time the safety related output or outputs are not activated The synchronized terminals and the synchronized pairs of terminals of the safety related inputs and the corresponding synchronization times are also listed for each individual application function see page 58 using synchronization including information on the sequences in which the synchronized input channels are activated ...

Page 43: ...y means of periodically generated test pulses at the control outputs of the safety related inputs S 1 and of the start input Y1 Whether dynamization of the safety related inputs is used depends on the selected application function see page 57 The following diagram illustrates the dynamization principle and timing The diagram presents the input channels S11 S12 and S21 S22 The remaining input chann...

Page 44: ...en the start of a test pulse and the start of the next test pulse at the same control output TDDEL 40 ms Maximum delay of test pulse This delay is the maximum time between the start of the test pulse at the control output and the associated input channel that is the maximum time during which the input expects to see dynamization TDPSHL At least 70 ms Phase shift of test pulses This time is the pha...

Page 45: ...remains in the defined safe state i e there is no transition from operating state Run Outputs Deenergized to operating state Run Outputs Energized T3 To exit the signal interlock condition the two affected safety related inputs must be deactivated for at least one second After that the safety related inputs can be activated again which activates the safety related outputs as well Signal interlock ...

Page 46: ...mediately triggers a signal interlock alert even though the 200 ms have not yet elapsed The following figure illustrates a condition with signal interlock The first safety related input is deactivated which starts the signal interlock monitoring time of 200 ms The second safety related remains activated longer than 200 ms This triggers a signal interlock alert 200 ms after interlock monitoring has...

Page 47: ... B2202 8 2020 47 Chapter 4 Installation What Is in This Chapter This chapter contains the following topics Topic Page Prerequisites and Requirements 48 Mechanical Installation 49 Electrical Installation 51 ...

Page 48: ...ce and the other components operated in the control cabinet enclosure Label on Extension Module Connector The connector for connection of the extension module HR6S EP is covered by a label Do not remove the label from the connector unless you want to connect the extension module HR6S EP DANGER ELECTRIC SHOCK OR UNINTENDED EQUIPMENT OPERATION Do not use damaged products Keep foreign objects such as...

Page 49: ...tration Dismounting procedure center illustration Step Action 1 Slightly tilt the device and hook it onto the DIN rail 2 Push the lower part of the device towards the DIN rail 3 Snap in the DIN rail clip Step Action 1 Unlock the DIN rail clip using a screwdriver 2 Pull the lower part of the device away from the DIN rail and lift the device towards the top to remove it from the DIN rail mm in 15 0 ...

Page 50: ...ditional fastener into the grooves at the device 2 Prepare the holes on the mounting surface 3 Screw the device to the mounting surface using the specified screws and a washer M4 as per ISO 7093 for each screw 113 4 45 11 25 0 44 2 x Φ 4 3 2 x Φ 0 17 mm in M4 ISO 7093 M4 x 12 16 M4 x 0 47 0 63 ...

Page 51: ...t all power from all equipment of your machine process prior to electrical installation of the device Confirm the absence of power using a properly rated voltage sensing device Place a Do Not Turn On or equivalent hazard label on all power switches and lock them in the non energized position Failure to follow these instructions will result in death or serious injury Characteristic Value Stripping ...

Page 52: ...m and the terminals with their designations in the removable terminal blocks Terminal Designation Explanation A1 A2 Power supply Y1 Control output DC of start input Y2 Input channel CH of start input S11 S21 Control outputs DC of safety related inputs S12 S13 S22 S23 Input channels CH of safety related inputs ...

Page 53: ...d Safety Related Outputs The wiring of the safety related outputs depends on the safety related function to be implemented Install fuses with the rating specified in the chapter Electrical Characteristics see page 28 B2 Terminal for common reference potential for 24 VDC signals The power supplies of the connected equipment must have a common reference potential to be connected to this terminal 13 ...

Page 54: ...tton For manual start or monitored start and if the device providing the start signal is supplied externally Connect terminal Y2 to the device providing the start signal such as a push button or a logic controller Leave terminal Y1 unconnected The common reference potential is established via terminal B2 Respect the maximum wire resistance of 500 Ω when determining the cable length The maximum wir...

Page 55: ... via terminal B2 Power Supply Connect the terminals A1 and A2 to a power supply providing the supply voltage specified for the device in the chapter Electrical Characteristics see page 26 Common Reference Potential Terminal B2 is provided to obtain a common reference potential for 24 VDC signals The power supplies of the connected equipment must have a common reference potential WARNING INCORRECT ...

Page 56: ...Installation 56 HR9Z B2202 8 2020 ...

Page 57: ...HR9Z B2202 8 2020 57 Chapter 5 Functions What Is in This Chapter This chapter contains the following topics Topic Page Application Functions 58 Start Functions 69 ...

Page 58: ...top circuits as per ISO 13850 and IEC 60204 1 stop category 0 Monitoring of guards as per ISO 14119 14120 with electrical switches Normally open normally closed and or changeover outputs No Yes Position 1 see page 60 Yes Yes Position 2 see page 61 Monitoring of two hand control devices type III A as per ISO 13851 Yes Yes Position 3 see page 62 Monitoring of two hand control devices type III C as p...

Page 59: ...as per IEC 61496 1 Monitoring of RFID sensors OSSD Output Signal Switching Device outputs No No Position 9 see page 67 Yes No Position 10 see page 68 Typical applications Type of outputs of sensor device providing the input signal for application function Synchro nization Dynami zation Application Function Selector ...

Page 60: ... Monitoring of guards as per ISO 14119 14120 with electrical switches Type of outputs of sensor device providing the input signal for application function Normally open normally closed and or changeover outputs S terminals to be connected S11 S12 and S21 S22 for sensor device A S11 S13 and S21 S23 for sensor device B Dynamization Yes Signal interlock monitoring Between terminals S12 and S22 Betwee...

Page 61: ... to be connected S11 S12 and S21 S22 for sensor device A S11 S13 and S21 S23 for sensor device B Dynamization Yes Signal interlock monitoring Between terminals S12 and S22 Between terminals S13 and S23 Synchronized terminals Synchronization time S12 synchronized with S22 If S12 is activated before S22 S22 has to be activated within 2 s If S22 is activated before S12 S12 has to be activated within ...

Page 62: ...ption Typical applications Monitoring of two hand control devices type III A as per ISO 13851 Type of outputs of sensor device providing the input signal for application function Normally open normally closed and or changeover outputs S terminals to be connected S11 S12 and S11 S13 Signals at terminals S22 and S23 are not evaluated Do not connect these terminals Dynamization Yes Signal interlock m...

Page 63: ...l applications Monitoring of two hand control devices type III C as per ISO 13851 Type of outputs of sensor device providing the input signal for application function Normally open normally closed and or changeover outputs S terminals to be connected S11 S12 and S11 S13 S21 S22 and S21 S23 Dynamization Yes Signal interlock monitoring Between the pair of terminals S12 S13 and the pair of terminals ...

Page 64: ...Monitoring of proximity switches Type of outputs of sensor device providing the input signal for application function Normally open normally closed and or changeover outputs S terminals to be connected S11 S12 and S11 S13 for sensor device A S21 S22 and S21 S23 for sensor device B Dynamization Yes Signal interlock monitoring No Synchronized terminals Synchronization time S12 synchronized with S13 ...

Page 65: ...ns Monitoring of proximity switches Type of outputs of sensor device providing the input signal for application function Two PNP outputs S terminals to be connected S12 S13 for sensor device A S22 S23 for sensor device B Dynamization No Signal interlock monitoring Between terminals S12 and S13 Between terminals S22 and S23 Synchronization of safety related inputs No ...

Page 66: ...vice providing the input signal for application function Two PNP outputs S terminals to be connected S12 S13 for sensor device A S22 S23 for sensor device B Dynamization No Signal interlock monitoring Between terminals S12 and S13 Between terminals S22 and S23 Synchronized terminals Synchronization time S12 synchronized with S13 S12 and S13 have to be activated within 0 5 s S22 synchronized with S...

Page 67: ... type 4 light curtains as per IEC 61496 1 Monitoring of RFID sensors Type of outputs of sensor device providing the input signal for application function OSSD Output Signal Switching Device outputs S terminals to be connected S12 S13 for sensor device A S22 S23 for sensor device B Dynamization No Signal interlock monitoring Between terminals S12 and S13 Between terminals S22 and S23 Synchronizatio...

Page 68: ...sors Type of outputs of sensor device providing the input signal for application function OSSD Output Signal Switching Device outputs S terminals to be connected S12 S13 for sensor device A S22 S23 for sensor device B Dynamization No Signal interlock monitoring Between terminals S12 and S13 Between terminals S22 and S23 Synchronized terminals Synchronization time S12 synchronized with S13 S12 and ...

Page 69: ...avior is configured using the following characteristics Type of start automatic manual start and monitored start With or without startup test With or without dynamization see page 43 Refer to the chapter Electrical Installation see page 54 for additional information on wiring the start input WARNING UNINTENDED EQUIPMENT OPERATION Do not use the Start function for safety related purposes Use Monito...

Page 70: ...the automatic start 1 Activation delay 100 ms maximum time between activation of safety related input and activation of safety related output 2 Response time 20 ms maximum time between deactivation of safety related input and deactivation of safety related output 3 Recovery time 200 ms time that must pass before the safety related input can be activated again The timing diagram exemplifies the tim...

Page 71: ...f safety related output 2 Response time 20 ms maximum time between deactivation of safety related input and deactivation of safety related output 3 Recovery time 200 ms time that must pass before the safety related input can be activated again The timing diagram exemplifies the timing using one safety related input and one safety related output The same logic applies in the case of multiple safety...

Page 72: ...20 ms maximum time between deactivation of safety related input and deactivation of safety related output 3 Waiting time after power on 2500 ms time that must pass between power on and activation of the start input 4 Minimum duration of start pulse 80 ms time for which the start input must be activated before the falling edge at the start input The timing diagram exemplifies the timing using one s...

Page 73: ...200 ms time that must pass before the safety related input can be activated again The timing diagram exemplifies the timing using one safety related input and one safety related output The same logic applies in the case of multiple safety related inputs and or safety related outputs After power up the safety related outputs are not activated before each of the safety related inputs has been deacti...

Page 74: ...atic manual start depends on sensor device connected to start input Without startup test With dynamization 2 Automatic manual start depends on sensor device connected to start input With startup test With dynamization 3 Monitored start Without startup test With dynamization 4 Monitored start With startup test With dynamization 5 Automatic manual start depends on sensor device connected to start in...

Page 75: ...HR9Z B2202 8 2020 75 Chapter 6 Configuration and Commissioning What Is in This Chapter This chapter contains the following topics Topic Page Configuration 76 Commissioning 78 ...

Page 76: ... are modified while power is applied to the device the device detects a configuration error Go through the full commissioning procedure see page 78 after having modified the positions of the selectors WARNING INEFFECTIVE SAFETY RELATED FUNCTION AND OR UNINTENDED EQUIPMENT OPERATION Only modify the settings of the selectors of the device if you are fully aware of all effects of such modifications V...

Page 77: ...ove power if the device is not powered off If an extension module HR6S EP is connected remove power from the extension module as well 3 Open the transparent cover of the device 4 Set the application function selector to the required application function 5 Set the start function selector to the required start function 6 Commission the device according to the chapter Commissioning see page 78 ...

Page 78: ...standards and process definitions applicable to your machine process Failure to follow these instructions can result in death serious injury or equipment damage Step Action 1 Verify correct mechanical and electrical installation see page 47 according to the intended application 2 Verify correct configuration see page 76 according to the intended application 3 Verify that there are no persons or ob...

Page 79: ... Only attempt to resolve alerts and errors detected by the device if you are fully familiar with the safety related applications and the non safety related applications as well as the hardware used to operate your machine process Failure to follow these instructions can result in death serious injury or equipment damage Topic Page Diagnostics via LEDs 80 Diagnostics via Status Output Z1 83 ...

Page 80: ...ides information on the start condition Refer to the chapter Start Function see page 69 for detailed information on the conditions and timing of the selected start function LEDs S These LEDs provide information on the state of the corresponding safety related input terminal State Meaning Off No power supply Solid on Power supply on State Meaning Off Safety related outputs deactivated Solid on Safe...

Page 81: ...ure that both controls of the twohand control device are actuated within the synchronization time if you have selected the corresponding application function Flashing S and S Flashing synchronously Signal interlock condition of two safety related inputs The two safety related inputs affected by the signal interlock condition must be deactivated for at least 1 second before thesafety relatedoutputs...

Page 82: ...the application to be implemented Solid on POWER Flashing Power supply error detected Verify correct wiring Use a suitable power supply Solid on STATE Flashing Error detected at safety related output Perform a power cycle Solid on START Flashing Cross circuit detected at start input Verify correct wiring Solid on STATE and START Flashing synchronously Error detected at safety related output of ext...

Page 83: ...ety related purposes Failure to follow these instructions can result in death serious injury or equipment damage Bit sequence Description Correctives Type 1 0010101101 Supply voltage out of tolerance Verify correct wiring Use a suitable power supply E 0010000011 General error detected Verify correct wiring Perform a power cycle If the error persists replace the device E 0010000110 General error de...

Page 84: ...he input signal is suitable for cross circuit detection by means of dynamization If it is not use an application function without dynamization or a sensor device suitable for dynamization Verify correct operation of sensor device providing the input signal Perform a power cycle E 0010001110 Cross circuit detected at input terminal S23 Verify correct wiring Verify that the sensor device providing t...

Page 85: ...nization time if you have selected the corresponding application function A 0010100111 Synchronization alert Both synchronized safety related inputs have been activated but not within the synchronization time Restore the original condition of the states of the inputs and retry Verify correct operation of sensors devices providing the input signals Ensure that both controls of the two hand control ...

Page 86: ... for rising edge for automatic manual start or monitored start S 0010101110 Start input activated Waiting for falling edge for monitored start S 0010101111 Device in operating state Run Outputs Energized safety related outputs activated S Bit sequence Description Correctives Type 1 1 Type of message E Error detected A Alert S Status information ...

Page 87: ...Chapter 8 Accessories Service Maintenance and Disposal What Is in This Chapter This chapter contains the following topics Topic Page Accessories 88 Maintenance 89 Transportation Storage and Disposal 90 Service Addresses 91 ...

Page 88: ...The coding bits are used if the terminal blocks are removed to help ensure correct insertion of the terminal blocks into the device 30 pieces per packaging unit HR9Z EC Sealing strips The uniquely numbered sealing strips are used to seal the transparent front cover of the device to help prevent unauthorized access to the configuration selectors 10 pieces per packaging unit HR9Z ES ...

Page 89: ...itions applicable to your machine process Inspect the wiring at regular intervals Tighten the threaded connections at regular intervals Verify that the device is not used beyond the specified lifetime see page 31 To determine the end of the lifetime add the specified lifetime to the date of manufacture indicated on the nameplate see page 18 of the device Example If the date of manufacture indicate...

Page 90: ...02 8 2020 Transportation Storage and Disposal Transportation and Storage Ensure that the environmental conditions see page 22 specified for transportation and storage are respected Disposal Dispose of the product in accordance with all applicable regulations ...

Page 91: ...France http eu idec com Additional Contact Addresses See the homepage for additional contact addresses http www idec com HR6S Series Safety module HR6S S B 2202 0 August 2020 2 6 64 Nishimiyahara Yodogawa ku Osaka 532 0004 Japan IDEC CORPORATION 2020 IDEC CORPORATION All Rights Reserved The specifications and other information herein are subject to change without notice All rights reserved ...

Page 92: ...Accessories Service Maintenance and Disposal 92 HR9Z B2202 8 2020 ...

Page 93: ...ty 34 EMC 34 Emergency Stop circuits as per ISO 13850 and IEC 60204 1 stop category 0 monitoring of 60 61 environmental characteristics 22 errors detected 80 example Emergency Stop overview 36 timing diagram 38 F functional safety data 31 functions automatic start 70 configuration of application functions 76 configuration of start function 74 dynamization 43 light curtains type 4 as per IEC 61496 ...

Page 94: ...nual start 71 mechanical characteristics 24 monitored start with falling edge 72 monitoring of electro sensitive protective equipment type 4 light curtains as per IEC 61496 1 67 68 monitoring of Emergency Stop circuits as per ISO 13850 and IEC 60204 1 stop category 0 60 61 monitoring of guards as per ISO 14119 14120 with coded magnetic switches 64 monitoring of guards as per ISO 14119 14120 with e...

Page 95: ...edge 72 73 start input technical data 27 wiring 54 startup test 73 state machine 35 state transitions 36 status output Z1 diagnostics 83 technical data 28 wiring 55 stop category 31 storage environmental characteristics 22 stripping lengths 25 supply technical data 26 wiring 55 synchronization 42 T technical data degree of protection 24 dimensions 24 electrical characteristics 26 environmental cha...

Page 96: ...ew 17 side view 17 W weight 24 wire cross sections 25 wiring 51 output Z1 55 power supply 55 safety related inputs 53 safety related outputs 53 start input 54 supply 55 Z Z1 status output diagnostics 83 technical data 28 wiring 55 ZVEI CB24I 27 ...

Page 97: ...5 6746 1155 info sg idec com Thailand IDECAsia Thailand Co Ltd Tel 66 2 392 9765 sales th idec com Australia IDECAustralia Pty Ltd Tel 61 3 8523 5900 sales au idec com Taiwan IDEC Taiwan Corporation Tel 886 2 2577 6938 service tw idec com Hong Kong IDEC Izumi H K Co Ltd Tel 852 2803 8989 info hk idec com China Shanghai IDEC Shanghai Corporation Tel 86 21 6135 1515 idec cn idec com China Shenzhen I...

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