IDEAL Viceroy GT 10 Installation, Assembly And Servicing Download Page 1

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Viceroy G.T.

Installation, Assembly and Servicing

Oil or Dual Gas Fired Boilers

CAUTION.

To avoid the possibility of injury during the installation, servicing or cleaning of this

appliance care should be taken when handling edges of sheet steel components.

Assembly and Installation Instructions for Ideal Viceroy Oil, Gas or Dual Fired heating boilers should be read in
conjunction with the general technical data tables enclosed and any other technical publication supplied with the
burner.

For latest prices and delivery to your door visit MyTub Ltd - 0845 303 8383 - www.mytub.co.uk - [email protected]

Summary of Contents for Viceroy GT 10

Page 1: ...be taken when handling edges of sheet steel components Assembly and Installation Instructions for Ideal Viceroy Oil Gas or Dual Fired heating boilers should be read in conjunction with the general te...

Page 2: ...also be in accordance with the latest l E E Wiring Regulations local building regulations bye laws of the local water authority the building regulations and the Building Standards Scotland and any rel...

Page 3: ...Viceroy GT Range Installation 3 For latest prices and delivery to your door visit MyTub Ltd 0845 303 8383 www mytub co uk info mytub co uk...

Page 4: ...DELUXE boiler with DIEMATIC m integral electronic control panel Used as the master boiler for installations of 2 or 3 boilers in cascade where the other boilers are fitted with an E control panel VICE...

Page 5: ...r Section 1 1 1 1 1 1 1 Common accessories IE 20 1 1 1 1 1 1 1 Accessories boiler in bulk 1 1 1 1 1 1 1 composition according to model Baffles IE 30 1 IE 31 1 1 IE 32 1 1 IE 33 1 1 Inner body insulati...

Page 6: ...endations Caution Pay particular care to the space required for the boiler when the door is open For an installation of several boilers side by side these dimensions need to be modified Sections 8 9 1...

Page 7: ...Installation of Gas Fired Boilers BS 6880 Low Temperature Hot Water Heating Systems BS 6891 Low Pressure Gas Pipework British Gas Industrial Gas Fired Boilers and Publication No IM 11 Air Heaters The...

Page 8: ...with circuit breaker in accordance with regulations 6 bars maxi Heating Circuit FILLING THE INSTALLATION The boiler may be filled by the drain tap Filling should be done at a slow flow rate in order...

Page 9: ...lude a careful washing out of the full installation Fit a sludge trap on the return and close to the boiler 5 CHIMNEY CONNECTION As the Viceroy GT is a high performance boiler the temperature of the f...

Page 10: ...es are quoted in BS 6644 and British Gas Publication No IM 11 whilst BS 5410 Pt 3 similarly applies OIL fired burners Chimney connection outer VICEROY GT 8 to 10 250 VICEROY GT 11 to 14 300 CONNECTION...

Page 11: ...to the use of L P G for firing the IDEAL VICEROY GT range of heating boilers are available on request to Caradon Ideal Ltd Oil Storage Tank The oil storage tank oil supply pipe and connections to the...

Page 12: ...a the 2 cut outs in the panel behind the boiler and run in the wiring duct towards the panel via the two rectangular cut outs of the front top panel The senor cables run on one side the cables carryin...

Page 13: ...Locate the unit by its front and fix it using the two screws sited in the front part of the equipment 1 4 turn clockwise The limit thermostat supplied with the SVR option is to be fitted in the contro...

Page 14: ...back of the SVR unit blue connector to the blue plug red connector to the red plug 4 Locate the unit by its front and fix it using the two screws sited in the front part of the equipment 1 4 turn cloc...

Page 15: ...a the 2 rectangular cut outs in the front top panel The burner control circuit generally a 2 stage burner is fitted with 2 European 7 and 4 pin plugs supplied with the boiler which simply need to be f...

Page 16: ...second stage 5 Boiler thermostat for first or second stage Graduated from 30 C to 90 C However a pre set integral temperature stop limits the temperature to 80 C This stop can be changed if necessary...

Page 17: ...te for 4 minutes timing adjustable from 30 seconds to 15 minutes This enables the residual calories within the body of the heater to be used and to complete the heating of the calorifier particularly...

Page 18: ...anel presentation Operating principle of the control panel Adjustment and regulation of the boiler is done by boiler thermostats or by adjustments on the external control unit if there is one Operatin...

Page 19: ...fles back in place pay attention to their direction shut the door The good performance of the boiler depends on its degree of cleanliness Cleaning of the boiler must be carried out as often as require...

Page 20: ...ing a vacuum cleaner replace the sweeping covers Precautions to be observed in case of very long stop of the boiler The boiler and the chimney must be carefully swept Shut the boiler doors to avoid an...

Page 21: ...Content l 366 409 452 495 538 581 624 gal 80 5 89 9 99 4 109 118 4 127 8 137 3 Hydraulic Resistance at 15k mbar 17 26 5 40 8 45 3 56 4 68 8 86 8 in w g 6 8 10 6 16 3 18 1 22 5 27 5 34 7 Combustion Cha...

Page 22: ...plaque pleine D 235 235 235 254 254 254 254 E 1427 1427 1427 1447 1447 1447 1447 E Control Panel F 107 5 107 5 107 5 107 5 107 5 107 5 107 5 Diematic G 355 355 355 355 355 355 355 H 195 195 195 195 19...

Page 23: ...special intermediate section fit all of the normal intermediate sections fit the front section ASSEMBLY VICEROY GT Viceroy GT Range Installation 23 ASSEMBLY FRONT REAR Boiler Rear Section Special Nor...

Page 24: ...EN 11 A Establish the location of the framework depending on the direction in which the burner door will be opened and the length of the burner Put the rear section on the framework and support it At...

Page 25: ...the sealing groove against the thermocord For reasons of safety insert an upper assembly rod body accessories pack into the holes of the 2 sections Gently and at the same time drive in the 2 nipples o...

Page 26: ...s 3 4 5 and 6 Leave the assembly tool in place 8229 EN 17 B Put the special assembly tool in place Tighten progressively so as to bring the upper and lower connections together equally and at the same...

Page 27: ...supports pack IE 13 and the upper crosspieces packs IE 10 11 12 14 with the assembly rods body accessories pack as shown in details A A B C Fit the lower assembly rods in the order given in the figur...

Page 28: ...H 12 6 flat washers L 12 19mm spanner Fit 2 bolts HM 12x60 2 nuts on the flue outlet for the cleaning traps see detail Attach the cleaning traps pack IE 20 using 4 bolts H 12 2 washers L 12 and 2 was...

Page 29: ...DE 12 Fit the combustion chamber door hinge body accessories pack on the left or the right according to the direction in which the door will be opened and fix using 3 bolts HM 12x30 washers CL 14 Fix...

Page 30: ...in the flue way Close the cleaning doors and fix with 3 HM12 nuts 3 L12 washers After the body assembly the installer must test the pressure at a equal to 1 5 x the service pressure 8229 EN 22 8229 E...

Page 31: ...8229 EN 50 A Loosen the screw Body delivered pre assembled only IMPORTANT 8229 EN 24 A Viceroy GT Range Installation ASSEMBLY 15 Boiler Body insulation width Front Rear 500 500 600 800 900 Viceroy GT...

Page 32: ...ix on the wiring ducts using 4 bolts HM 5x12 lock washers Position the control in the slots rear slots for the DELUXE control panel front for the standard control panel Open the control panel 2 self t...

Page 33: ...8229 EN 33 A Electrical connections Make the electrical connections on the two terminal blocks provided for this purpose inside the control panel See chapter 7 of the instructions for the Standard and...

Page 34: ...T 9 520 IE10 480 IE13 610 IE14 Viceroy GT 10 520 IE10 480 IE13 770 IE11 Viceroy GT 11 520 IE10 480 IE13 930 IE12 Viceroy GT 12 520 IE10 480 IE13 480 IE13 610 IE14 Viceroy GT 13 520 IE10 480 IE13 480 I...

Page 35: ...anels on the side panel slots Hook the front casing support 2 slots Position the upper front cover in the front casing support and hook it in the front top cover 8229 EN 40 8229 EN 41 A 26 Pack CS10 F...

Page 36: ...Stage TCH2 Boiler Thermostat 2nd Stage TS1 Safety Thermostat TS2 Condensor Thermostat TW Safety Limiter Thermostat VA Alarm Indicator ZB Burner Switch ZTB Test Switch STB ZTW Test Switch TW Optional D...

Page 37: ...nt Pump R Resistance 1430 RG Regulator TCH1 Boiler Thermostat 1st Stage TCH2 Boiler Thermostat 2nd Stage TL Limiter Thermostat TS1 Safety Thermostat TS2 Condensor Thermostat VA Alarm Indicator VB1 On...

Page 38: ...m of burner ON OFF switch Connect to live side of first stage control thermostat High temperature setting No 6 T2 Return from 1st stage control thermostat High temperature setting Live on this lead he...

Page 39: ...40 Viceroy GT Range Installation ASSEMBLY For latest prices and delivery to your door visit MyTub Ltd 0845 303 8383 www mytub co uk info mytub co uk...

Page 40: ...s a series of first class training courses for domestic commercial and industrial heating installers engineers and system specifiers For details of courses please ring Technical Training 01482 498432...

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