manualshive.com logo in svg

IDEAL Esprit eco 30, Installation And Servicing Manual, Page: 1 / 72

Share
Download
IDEAL Esprit eco 30 Installation And Servicing Manual Download Page 1

INSTALLATION

AND SERVICING

Esprit eco
24, 30

For details of document amendments, refer to page 3

For users guide see reverse of book

When replacing any part on this appliance, use only spare parts that you can be
assured conform to the safety and performance specification that we require.  
Do not use reconditioned or copy parts that have not been clearly authorised by Ideal.

For the very latest copy of literature for specification and maintenance practices visit our 

website www.idealboilers.com where you can download the relevant information in PDF format.

Packaged boiler contents have been
checked by operator number...........

UIN 207493 A04
January 2014

Summary of Contents for Esprit eco 30

Page 1: ...rm to the safety and performance specification that we require Do not use reconditioned or copy parts that have not been clearly authorised by Ideal For the very latest copy of literature for specific...

Page 2: ...2 Esprit eco Installation and Servicing...

Page 3: ...b back to required setting The boiler will repeat the ignition sequence if a heat demand is present Notes for the installer Page 12 Water Treatment Addition of Adey Professional Heating Solutions Page...

Page 4: ...lue Terminal Diameter mm in 100 4 Average Flue Temp Mass Flow Rate DHW 63o C 11g s 68o C 13g s Maximum Working Pressure Sealed Systems bar lb in2 2 5 36 3 Maximum Domestic Hot Water Inlet Pressure bar...

Page 5: ...e Heat input to be calculated For assistance see Technical Helpline on the back page Page Burner operating pressure n a Central heating flow temp measure and record Central heating return temp measure...

Page 6: ...erature rise 30 12 4 l min at 35 o C temperature rise The DHW draw off rate specified above is the nominal that the boiler flow regulator will give Due to system variations and seasonal temperature fl...

Page 7: ...Any direct connection of a control device not approved by Ideal Boilers could invalidate the certification and the normal appliance warranty It could also infringe the Gas Safety Regulations and the...

Page 8: ...above or alongside an opening window air vent or other ventilation opening 300mm 12 2 Below guttering drain pipes or soil pipes 25mm 1 BS5440 1 2008 75mm 3 3 Below eaves 25mm 1 BS5440 1 2008 200mm 8...

Page 9: ...ver a living dining area or hallway having a heating requirement of at least 10 of the minimum boiler heat output should be achieved using a room thermostat whilst other rooms are individually control...

Page 10: ...e building where wall thicknesses do not exceed 600mm 24 Where the space into which the boiler is going to be installed is less than the length of flue required the flue must be fitted from the outsid...

Page 11: ...e boiler Guidance on vessel sizing is given in Frame 2 5 Filling The system may be filled by the following method Where the mains pressure is excessive a pressure reducing valve must be used to facili...

Page 12: ...lly softened water however is not permitted Ideal Boilers recommend the use of Fernox Quantomat Sentinel Combiguard Calmag CalPhos I scale reducing devices or Scalemaster Inline Scale Inhibitor brande...

Page 13: ...COVER 223 FLUE MANIFOLD 224 FLUE MANIFOLD TOP 227 CLAMP RETAINING FLUE TURRET 228 HOSE CONDENSATE INTERNAL 229 SIPHON TRAP 231 CONDENSATE OUTLET CONNECTION 302 PRIMARY PCB 303 CUI BOARD 306 ELECTRODE...

Page 14: ...telescopic flue assembly for rear or side flue outlet in Pack B is suppled as a separate order Unpack and check the contents Pack A Contents A Boiler B Hardware Bag C Wall Mounting Plate D These Insta...

Page 15: ...rminal B Flue Turret C Rubber Terminal Wall Seal D Screw E Sealing Tape Pack B Contents Non Telescopic A Flue Terminal B Flue Turret C Rubber Terminal Wall Seal D Cutting Aid Note This flue system inc...

Page 16: ...e cutting operation masonry falling outside of the building does not cause damage or personal injury 1 Cut the flue hole preferably with a 5 core boring tool ensuring that the hole is square to the wa...

Page 17: ...to the installation instructions provided with them The TURRET supplied in the B Pack has an upper combustion sample point with a screw cap seal and a lower air sample point with an air stopper seal E...

Page 18: ...ue B Pack Horizontal Flue Terminal 1000mm long B Pack Telescopic Horizontal Flue Terminal 1000mm long B Pack Telescopic Cut 75mm Minimum Maximum Minimum Maximum Minimum Maximum Minimum Maximum B Pack...

Page 19: ...e outlet terminal is upper most 4 Drill a 3 5mm hole through one of the 2 outer side holes in the outer flue section into the inserted outer flue as shown Take care not to pierce the inner plastic flu...

Page 20: ...nd the outer wall seal will have been dislodged from its mounting and will need to be refitted 7 Ensure the seam and the outlet terminal are at the top and fitted as shown Note If less than 50 of the...

Page 21: ...st be made This is achieved by using either Flat roof weather collar or Universal weather collar Accessories Flue Duct Extension Kits are available for flue lengths extending beyond 1m These packs con...

Page 22: ...d cause a nuisance should be avoided Minimum dimensions are shown below rf8392 Terminal Position Minimum Dimension Directly below an opening air brick windows etc 300 mm Below plastic painted gutters...

Page 23: ...rdance with the in the instructions provided with the vertical connector kit 3 Secure the vertical connector by applying downward pressure on the connector 4 Position the clamp on the top face of the...

Page 24: ...fig 3 External Drain Connections The use of an externally run condensate drainage pipe should only be considered after exhausting all internal termination options as described previously An external s...

Page 25: ...um connection height up to 3 storeys Soil vent stack 450 Boiler with 75mm sealed condensate trap Min 19mm Internal pipe Min 30mm Internal pipe Water weather proof insulation 75 Boilers without 75mm se...

Page 26: ...when connecting to the safety valve drain pipe to facilitate replacement of the safety valve if required The discharge pipe should be positioned so that the discharge of water or steam cannot create a...

Page 27: ...L N FROST STAT OPTIONAL ROOM STAT TIMER Room Stat Optional Frost Stat Earths are not shown for clarity but must never be omitted 24 electrical connections Wiring should be 3 core PVC insulated cable...

Page 28: ...ater pressure Switch PCB Flow Thermistor Return Thermistor Earth y g br b bk bk b b br y g Service Connector blue black brown red pink yellow white yellow green grey orange violet b bk br r p y w y g...

Page 29: ...andle Blue Handle 3G9927 CH Flow DHW Outlet Gas Supply CH Return DHW Inlet Gas Pressure Test Point ATTENTION IT IS A CONDITION OF THE MANUFACTURERS WARRANTY THAT THE BENCHMARK COMMISSIONING CHECKLIST...

Page 30: ...EN 7 Slacken the screw in the inlet pressure test point J and connect a gas pressure gauge via a flexible tube 8 Switch electricity supply ON check mechanical timer is in Permanently On position Note...

Page 31: ...that water flows freely from them The display should read then when the burner lights 2 Close all taps except the furthest one from the boiler and check that the boiler is firing at maximum rate This...

Page 32: ...nd the use and adjustment of all system controls should be fully explained to the householder to ensure the greatest possible fuel economy consistent with the household requirements of both heating an...

Page 33: ...are covered more fully in Frames 35 40 and must be carried out in sequence Important 6 After completing the servicing or exchange of components always test for gas tightness 7 When work is complete t...

Page 34: ...sealing gasket and replace if necessary 1 2 3 5 Injector REMOVAL 1 Lift the lower front panel access panel 2 Unscrew the two fixing screws close the access panel to retain the two screws and hinge th...

Page 35: ...a ceramic plaque construction Care must be taken to ensure that the burner is not placed down upon its face as this may cause damage to the ceramic 6 Brush off any deposits that may be on the ceramic...

Page 36: ...rode 7 Check that the ignition and detection gaps are correct Refer to Frames 44 45 1 Ignition Electrode Earth Wire Flame Detection Reassemble the boiler in the following order 1 Ensure that the conde...

Page 37: ...OPERATED without THE FRONT PANEL FITTED 41 fan replacement 1 Refer to Frame 40 2 Disconnect the electrical leads from the fan 3 Undo the gas pipe union connection to the injector housing 4 Remove the...

Page 38: ...ring that the new gas seal supplied is located correctly in the injector housing 10 Check operation of the boiler Refer to Frames 29 30 2 4 3 6 43 burner REPLACEMENT 5 5 1 See Frame 40 2 Refer to Fram...

Page 39: ...ck dimensions as shown 8 Reassemble in reverse order 9 Check the operation of the boiler Refer to Frames 29 30 Ignition Electrode 3mm Straight edge Spark Gap 3 5mm 45 flame detection electrode replace...

Page 40: ...0 Spark Generator 3 3 2 2 4 47 gas control valve replacement 1 Refer to Frame 40 2 Unplug the electrical lead connection from the gas control valve and disconnect the earth wire 3 Undo the union nut o...

Page 41: ...ve all the way out this may cause the spindle to become detached from the body If this occurs simply screw back into the body so the cycle can continue driving fully in before going to mid position e...

Page 42: ...lead connections to the PCB including the ribbon cable 6 Spring out the two side retaining clips and pull the PCB upwards to clear the retaining posts 7 Take the new Primary PCB and attach the approp...

Page 43: ...rames 29 30 51 User control PCB replacement 3 Potentiometer spindle Control Knobs to be in vertical position PCB 4 1 Refer to Frame 40 2 Swing the boiler lower front panel into the service position Re...

Page 44: ...se tap close the drain valve and open all system isolating valves re pressurise as appropriate 5 Check operation of the boiler Refer to Frames 29 30 CENTRAL HEATING CIRCUIT 1 Refer to Frame 40 2 Close...

Page 45: ...nsuring the retaining clip is correctly fitted and the pipe compression fitting retightened 9 Refill the boiler Check operation of the boiler Refer to Frames 29 30 57 Pump automatic air vent replaceme...

Page 46: ...eturn connection situated beneath the boiler 14 Remove the three torx head screws fixing the return manifold to the boiler sheet steel base 15 Lift the manifold assembly and remove from boiler 16 Twis...

Page 47: ...f the two electrical connections 4 Using a suitable tool pull out the metal retaining clip 5 Carefully withdraw the pressure switch 6 Fit the new pressure switch and re assemble in reverse order 7 Ref...

Page 48: ...Frame 41 4 Remove burner and place on one side Refer to Frame 43 5 Remove the ignition and detection electrodes Refer to Frames 44 45 6 Remove the spark generator Refer to Frame 46 7 Remove the gas va...

Page 49: ...o Frame 40 2 Remove the charge point cover 3 Recharge the tank pressure to 0 75 bar 4 Re assemble in reverse order 5 Check operation of the boiler Refer to Frames 29 30 REPLACEMENT 6 Refer to Frame 40...

Page 50: ...ult no yes Is 215Vdc supply available at the Gas Valve See note yes Check spark generator and associated harness for continuity and visual condition Refer to Frame 46 Are these functioning correctly y...

Page 51: ...ted to the electrode YES Replace Flame Detection Electrode yes NO Check routing and integrity of internal boiler wiring RESET PROCEDURE To reset boiler turn mode knob to reset position and immediately...

Page 52: ...tinuity visual condition and position Refer to Frame 44 Are these functioning correctly yes Check siphon and condensate drain pipe work for blockage and rectify if necessary Boiler now working OK Chec...

Page 53: ...rmistor value correct Is there continuity between the PCB and the Thermistor Fit a new Thermistor no Check and replace wiring as necessary 76 aLTERNATING F AND 5 Return Thermistor Fault YES NO YES Rep...

Page 54: ...iler securely inserted into the slot at the front left of the PCB identified by the label on the BCC yes no Securely insert the correct BCC for the boiler into the PCB and after switching power on and...

Page 55: ...d setting 82 nO ch oPERATION BUT hw WORKS ok Is the mode knob in the Winter position yes no Move the mode knob to the Winter position Are the Timer and the Room Thermostat switched on yes no Switch th...

Page 56: ...cable no Does the display show d when a tap is on no yes Are the flow rates correct as per Frame 2 Is the wiring between the PCB and the diverter valve actuator connected yes yes Check diverter head...

Page 57: ...sed by Ideal Failure to do so could affect safety or performance of this appliance Comprehensive spares parts information and details of approved Ideal Parts Distributors are available on www idealpar...

Page 58: ...58 Esprit eco Installation and Servicing...

Page 59: ...data fields on the commissioning checklist completed in full To instigate the boiler guarantee the boiler needs to be registered with the manufacturer within one month of the installation To maintain...

Page 60: ...priate Building Regulations and then handed to the customer to keep for future reference GAS BOILER SYSTEM COMMISSIONING CHECKLIST CONTROLS Programmable room thermostat Optimum start control Combinati...

Page 61: ...larly and that the appropriate Service Interval Record is completed Service Provider SERVICE RECORD SERVICE 01 AND Where Possible AND Signature SERVICE 02 AND Where Possible AND Signature SERVICE 03 A...

Page 62: ...owed e g Gas Safe Register Technical Bulletin TB 008 where chimney flues are in voids The ECGA should be of the correct type as specified by BS 7967 Prior to its use the ECGA should have been maintain...

Page 63: ...assembled fixed and supported as per instructions Check that flue and flue terminal are not obstructed Check that no seals e g Those on flue extensions have been displaced during installation Rectify...

Page 64: ...Ideal Technical Training Centre offers a series of first class training courses for domestic commercial and industrial heating installers engineers and system specifiers For details of courses please...

Page 65: ...reverse of book When replacing any part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require Do not use reconditioned or c...

Page 66: ...gistered Engineer in accordance with the above regulations In IE the installation must be carried out by a Registered Gas Installer RGII and installed in accordance with the current edition of I S 813...

Page 67: ...the system then the CH Temperature Control C becomes a method of controlling room temperature Turn the knob clockwise to increase room temperature and anti clockwise to decrease room temperature Once...

Page 68: ...o be made before it fully defrosts Warm water can also be poured onto the pipe from a watering can or similar DO NOT use boiling water 3 Caution when using warm water as this may freeze and cause othe...

Page 69: ...Note The segment dial can be turned when the time controller is operating In case of power failure re adjust the time controller to the correct time of day turning the dial in a clockwise direction Pe...

Page 70: ...boiler operate and provide central heating Check the time settings on the programmer are as you require and adjust if necessary Check the timer is in an ON position and the room thermostat is turned u...

Page 71: ...call for central heating but the appliance has reached the desired temperature set on the boiler The boiler has a call for hot water but the appliance has reached the desired temperature set on the b...

Page 72: ...LER DESCRIPTION Low Water Pressure ACTION Check system pressure is between 1 1 5bar on the pressure gauge If the boiler fails to operate then please contact Ideal Boilers if under warranty or alternat...

Reviews:

No comments