Ideal Boilers Buccaneer GT 3 Installation And Assembly Manual Download

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Buccaneer G.T.

Installation, Assembly and Servicing

Oil or Dual Gas Fired Boilers

CAUTION.

To avoid the possibility of injury during the installation, servicing or cleaning of this

appliance care should be taken when handling edges of sheet steel components.

Assembly and Installation Instructions for Ideal Buccaneer GT Oil, Gas or Dual Fired heating boilers should be read
in conjunction with the general technical data tables enclosed and any other technical publication supplied with the
burner.

Summary of Contents for Buccaneer GT 3

Page 1: ...n servicing or cleaning of this appliance care should be taken when handling edges of sheet steel components Assembly and Installation Instructions for Ideal Buccaneer GT Oil Gas or Dual Fired heating boilers should be read in conjunction with the general technical data tables enclosed and any other technical publication supplied with the burner ...

Page 2: ... in your own interest and that of safety to ensure the law is complied with The installation of the boiler MUST also be in accordance with the latest l E E Wiring Regulations local building regulations bye laws of the local water authority the building regulations and the Building Standards Scotland and any relevant requirements of the local authority Detailed recommendations are contained in the ...

Page 3: ...Buccaneer GT Range Installation 3 ...

Page 4: ...IC1 1 138496 7 Boiler Body 4 section IC2 1 138497 4 Boiler Body 5 section IC3 1 138498 1 Jacket pack 3 section IC4 1 138499 8 Jacket pack 4 section IC5 1 138500 1 Jacket pack 5 section IC6 1 138501 8 Control panel IC7 1 1 1 Options 138502 5 Hours run meter optional IC8 1 1 1 PACKING Before installing your boiler you can check with the table below to see if you do indeed have all of the component p...

Page 5: ...your attention to the risks of corrosion of the boilers installed in or near to rooms in which the atmosphere can be polluted by chloride or fluoride substances E G industrial buildings solvents refrigerating machines etc in these cases we cannot provide a warranty LEVELLING Insert the cylinder into the hole provided in each foot of the heating body and screw the adjustable foot into it Level Atte...

Page 6: ... paragraph of the instruction book 4 HYDRAULIC CONNECTION Dimensional information required WATER SYSTEM General Recommendations relating to the water system are contained in BS 5449 Pt 1 BS 5401 Pt 2 and BS 6880 Flow Return in Buccaneer GT 3 1 25 Buccaneer GT 4 1 25 Buccaneer GT 5 1 25 The following must be confirmed with Current Building Regulations and Clean Air Act Water Authority Regulations L...

Page 7: ... the chimney CHIMNEY AND FLUE CONNECTIONS Detailed recommendations relating to the design of flues for GAS fired applications are quoted in BS 6644 abd British Gas Publication No IM 11 whilst BS 5410 Pt 3 similarly applies OIL fired burners INSTALLATION Buccaneer GT Range Installation 7 Power Mass flow of Temperature Chimney the flue gas of the flue gas Oil 13 CO2 Natural gas 9 CO2 min Ø min H kW ...

Page 8: ...e fabricated in compliance with CP 331 Pt 3 and any Local Gas Board installation standards The Local Gas Board should be contacted at a stage prior to actual installation for any advice or information required Details and advice relating to the use of L P G for firing the BUCCANEER GT range of heating boilers are available on request to Caradon Ideal Ltd GAS SUPPLY OIL STORAGE TANK The oil storage...

Page 9: ...electrical drawings supplied with the control panel and the directives given hereafter Control panel All the connections will be made on the connection block provided for this purpose outside of the panel The connection cables may be fed along the inside of the boiler by the cut outs which are situated in the upper rear panel of the boiler the latter allowing the possible use of electrical duct wh...

Page 10: ...nd red to red Introduce the housing from the front and attach it with two plastic screws situated on the front of the device 1 4 turn in clockwise direction The thermostat limiter supplied with the SVR option must be fitted on the rear sheet of the panel with the 2 screws for the sheet which are supplied The 3 pin male block of this thermostat is to be connected in the place provided on the block ...

Page 11: ... turn in clockwise direction An alarm LED is connected to the pins 15 and 16 A flue gas thermostat is connected to the pins 13 and 14 after the existing bridge has been removed The pins are interchangeable A hour run meter package IC 8 can be mounted on the front face of the panel To do this remove the cover take the two wires from behind the cover and connect them to the meter wires are interchan...

Page 12: ...d with SV matic regulation or room temperature thermostats The temperature of the boiler is regulated by the boiler thermostat 7 This position can be used to test the burner on an installation equipped with SV matic regulation or with a room temperature thermostat AUTO Automatic position this position must be used for normal operation for boilers equipped with SV matic regulation or room temperatu...

Page 13: ...the boiler The regulation of the boiler is provided either by the boiler thermostat 7 or by the room temperature thermostat or the SV matic regulator if fitted For the boilers equipped with a room temperature thermostat or an SV matic regulator the temperature of the boiler is modulated by the regulator on the burner according to the room or the external temperature The thermostat of the boiler wi...

Page 14: ...remedy it without delay The good performance of the boiler depends on its degree of cleanliness Cleaning of the boiler must be carried out as often as required and at least as for the chimney once a year or more according to the regulations in force The following operations are always carried out with the boiler and the power supply shut off Cleaning of the flue gas circuit For this purpose Remove...

Page 15: ...d the chimney carefully swept Shut the boiler doors to avoid any air flow inside If the boiler is going to be stopped for several months we also advise removing the pipe which connects the boiler to the chimney and to close off the nozzle with a cover In case of stoppage of the heating in winter leading to risks of freezing we advise the use of a concentrated anti freeze agent to prevent the heati...

Page 16: ... max output in w g 0 06 0 08 0 08 Boiler DRY weight less burner unit kg 121 149 177 lb 267 328 390 General Data Boiler Size 3 4 5 Maximum Oil Rate l h 2 67 3 4 4 12 gal h 0 59 0 75 0 91 Maximum Flue gas volume l sec 16 7 21 2 25 7 ft3 min 35 4 45 54 6 Oil Firing Data Boiler Size 3 4 5 Maximum Gas Rate m3 h 2 7 3 4 4 2 ft3 h 95 3 120 148 Maximum Flue gas volume m3 sec 0 015 0 02 0 023 ft3 min 31 7 ...

Page 17: ...on 17 Clearances Main Dimensions Boiler Size 3 4 5 Dimension A 545 672 799 Dimension B 471 598 725 Dimension D 330 457 584 Flow and Return Tappings 11 4 11 4 11 4 Flue Outlet 125 125 125 All dimensions in millimetres unless otherwise stated ...

Page 18: ...18 Buccaneer GT Range Installation ASSEMBLY 11 EXPLODED VIEWS AND LIST OF SPARE PARTS Boiler Body Insulation ...

Page 19: ...Buccaneer GT Range Installation 19 ASSEMBLY Jacket Control Panel ...

Page 20: ...lete 43 9649 6160 Push Rivet 44 8199 8803 Front Panel 45 9755 0146 Side Piece 46 8199 8829 Head Complete 3 Elements 46 8199 8830 Head Complete 4 Elements 46 8199 8831 Head Complete 5 Elements 47 9755 0187 Rubber Profile 48 8199 8804 Door Front Panel 8199 8985 Jacket Screw Pack STANDARD CONTROL PANEL Ref Code no PART 8199 8916 Complete Control Panel 50 8199 8917 Complete Support Components 51 9750 ...

Page 21: ...ion of opening of the burner door Take off the cast iron hinge section of the burner door by unscrewing the 2 screws A HM8 x 12 and the upper and lower hinges by unscrewing the 2 nuts B HM8 Re assemble the hinges and the hinge on the left using nuts C and screws D supplied in the casing Replace the 2 screws A on the right 2 8199 EN 29 Drain waste tube assembly Screw the drain tube onto the rear se...

Page 22: ...panel unit on the boiler body positioning it on the assembly flanges with the M8 gudgeon pins in front and the nipple in the intermediate position Fix this to the front section with 2 HM8 nuts plus 2 toothed washers ø 8 Fix the rear strut to the rear section with 1 HM8 x 30 screw plus 2 nuts plus 2 toothed washers ø 8 Placement of sensors Place the thermostat sensors and the thermometer in the spr...

Page 23: ...he burner cable on the side opposite to the burner door hinge according to European safety regulations and pass it through the outside of the crosspiece Fit the panel into the base and hook it onto the screw 3 94 x 12 7 and the toothed washer already fitted behind the control panel 3 section boilers or the rear crosspiece 4 5 section boilers and tighten it Fix the front panels to the control panel...

Page 24: ...nel Fix the front burner door panel with the 4 black screws EC CB M6 x 12 Fitting of front panel Hook the front panel at the bottom onto the side panels and clip it onto the control panel 8199 EN 42 A 13 Electrical connections and fitting of the top The electrical connections must be made by a qualified person see instructions supplied with the control panel Hook the top into the sockets of the si...

Page 25: ... LP Neutral N DHW pump P ZEH Summer winter switch booster ZG Main switch ZT Test switch Optional RG Control TAM Room thermostat TCH Boiler thermostat TF Flue gas thermostat TL Limit thermostat TS Safety thermostat VA Alarm V3V 3 Way valve ZEH1 Summer winter switch Buccaneer GT Range Installation 25 ASSEMBLY ...

Page 26: ...26 Buccaneer GT Range Installation ASSEMBLY CONTROL PANEL WIRING DETAILS For standard operation connect mains supply and heating pump as shown in the above diagram ...

Page 27: ......

Page 28: ...aradon Plumbing Limited Technical Training Centre offers a series of first class training courses for domestic commercial and industrial heating installers engineers and system specifiers For details of courses please ring Technical Training 01482 498432 Caradon Plumbing Limited pursues a policy of continuing improvement in the design and performance of its products The right is therefore reserved...

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