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Control and maintenance

iMAT 32VBI-ELV

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11 Control and maintenance

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Danger!
Compressed air!
Risk of serious injury or death through contact with quickly or suddenly escaping
compressed air or through bursting plant components or plant components which are
not secured.

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Measures:

Do not exceed the maximum operating pressure (see type plate).

Only carry out service measures when the system is pressure less.

Use pressure-resistant installation material only.

The feed pipe must be tubed firmly. Discharge pipe: short, fixed pressure hose onto pressure-resistant
pipe.

Make sure that persons or objects cannot be hit by condensate or escaping compressed air.

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Danger!
Supply voltage!
There is the risk of an electric shock involving injury or death when coming into contact
with non-insulated components carrying supply voltage.

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Measures:

During electric installations, all regulations in force need to be adhered to (e.g. VDE 0100 / IEC 60364).

When the control unit is open, service and installation works must only be undertaken when the
system is deactivated.

The removed control unit has no IP degree of protection.

All types of electrical works must be carried out by authorized and qualified personnel only.

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Caution!
Malfunction during operation!
Through incorrect installation and poor maintenance, malfunction may occur at the
iMAT.
Condensate which is not discharged may cause damage to plants and in production
processes.

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r

Measures:

Condensate drainage which is reliable in performance directly optimizes the compressed-air quality.

To prevent damage and breakdowns, it is imperative to observe the following:

Exact compliance with the specifications of use and with the performance parameters of the iMAT,
in connection with the case of application (see "Proper use" section)

Exact compliance with the installation- and operation instructions in this manual

Regular maintenance and control of the iMAT in accordance with the instructions in this operating
manual

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Summary of Contents for iMAT 32VBI-ELV

Page 1: ...EN US english US Instructions for installation and operation Condensate drain MAT 32VBI ELV 01 2825...

Page 2: ...read the installation and operating instructions carefully before mounting and starting up the iMAT 32VBI ELV and follow our directions Perfect functioning of the iMAT 32VBI ELV and thus reliable cond...

Page 3: ...on from the scope of application 6 5 Technical data 7 6 Electrical data 8 7 Dimension drawing 9 8 Function 10 9 Installation 13 10 Electrical installation 16 11 Control and maintenance 19 12 Troublesh...

Page 4: ...during the installation operation and maintenance Therefore it is imperative for the service technician and the responsible operator technical staff to read these operating instructions prior to inst...

Page 5: ...ainage Use genuine spare parts only This is imperative to ensure perfect functioning Pos 14 Beko Technische D okumentati on Sicher hei t Zusatz Sicherheitshi nweise BM31 32 SA 31U 32U SA 0 mod_1185351...

Page 6: ...not be employed at drain points other than those prescribed by the supplier as this may result in malfunction and damage in the compressed air system and at the compressed air consumers iMAT Vario dev...

Page 7: ...psi or 1 2 16 bar 17 230 psi min max temperature see type plate 1 60 C 34 140 F or 1 70 C 34 158 F Condensate inflow G internal max screw in depth 13 5 mm Condensate outflow G 8 10 mm hose connector C...

Page 8: ...xternal test 0 75 1 5 mm AWG 16 20 Recommended wire cross section Screw terminal relay external test 0 75 1 5 mm AWG 16 20 Recommended stripping of cable jacket voltage supply relay 30 mm 1 18 Recomme...

Page 9: ...tati on berschriften 1M a zei chnung 0 mod_1183638072605_15098 docx 15109 1 1 7 Dimension drawing Pos 33 Beko Technische D okumentati on Technische D aten M asszeichnung 0 mod_1184569815280_15098 docx...

Page 10: ...tream units must be adjusted to each other After the waiting time has expired the condensate may have risen up to the inlet area 1 The solenoid valve 4 is switched over now and the zone above the valv...

Page 11: ...inage Switching sequence of the valve in the alarm mode Alarm mode In the event that the iMAT is not empty after one minute a trouble indication is released The alarm LED flashes The alarm relay switc...

Page 12: ...switching cycles The maintenance signal is released when one of these two values is reached In the event of a power outage or when the energy supply is deactivated the status of the timer will be mai...

Page 13: ...ake sure that persons or objects cannot be hit by condensate or escaping compressed air Pos 44 Beko Technische D okumentati on Sicher hei t Vorsicht Fehlfunktion 0 mod_1214378096290_15098 docx 15237 1...

Page 14: ...suitable containers and disposed of or processed properly Pos 47 Beko Technische D okumentati on Installati on BEKOMAT BM 32 33 U Vario Installati onshi nweise 0 mod_1232095567742_15098 docx 15292 1 I...

Page 15: ...lling the feed pipe Deflector area If drainage is to be carried out directly from the pipe deflection of the air flow will be useful No venting line Do not install a venting line for a iMAT 32VBI ELV...

Page 16: ...sonnel only Pos 52 Beko Technische D okumentati on Installati on BEKOMAT El ektrInstallation Hi nweise BM32U ElektrInstallati on Hinweise BM32U 33U allg 4 mod_1357728884079_15098 docx 29541 1 Note Pow...

Page 17: ...re common line for the connection of the potential free contact and the external test this line must be suitable for the highest occurring voltage and the intended temperature range with regard to its...

Page 18: ...external test IN1 X 3 2 GND Contacts connected test active discharge Contacts open test inactive The contacts X 3 1 3 2 are not potential free L N NO CO NC IN1 GND power power normally open common no...

Page 19: ...on Sicher hei t Ma nahmen N etzspannung BM 31U 32U 33U 7 mod_1390467197804_15098 docx 38070 1 Measures During electric installations all regulations in force need to be adhered to e g VDE 0100 IEC 603...

Page 20: ...or harmful components Therefore skin contact should be avoided Condensate is subject to mandatory waste disposal As such it must be collected in suitable containers and disposed of or processed prope...

Page 21: ...sten the iMAT 32VBI ELV from the outlet 3 4 Detach the service unit 5 from the tubing at the inlet by removing the union nut 5 Check whether or not the new service unit 5 goes with the control unit 1...

Page 22: ...ean dry and free from impurities 3 Introduce the sensor 12 into the sensor tube plate 14 4 Hang the hook 15 of the control unit 1 in the sensor tube plate 14 5 Press the control unit 1 against the ser...

Page 23: ...arate the device from the supply voltage and reactivate after 5 s Check the circuit boards for possible damage Test button pressed but no condensate discharge Feed pipe and or discharge pipe blocked o...

Page 24: ...mod_1183638186183_15098 docx 15111 1 1 14 Recommended spare parts Pos 74 Beko Technische D okumentati on Ersatzteile Verbr auchsmaterialien Zubeh r BEKOMAT Ersatzteil e IC P 32V BM32U Vari o U SA FKM...

Page 25: ...nation 23 Field of application 6 Filling level 10 Function 10 H Hose connector 24 I Installation 13 Installation and operating instructions 4 Installations und Betriebsanleitung 4 Instructions safety...

Page 26: ...26 iMAT 32VBI ELV...

Page 27: ...iMAT 32VBI ELV 27...

Page 28: ...Jeffersonville IN 47131 www icompressorpartners com Translation of the original manual instructions Original instructions are in German Subject to technical modifications without notice errors accept...

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