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Granular Ice                                                                                                                                 Technical Service Manual

 

 

 

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                                                                                                                                                                                                             COD: IQ02_404MTIN.DOC 

 

4.2.  Water and Drainage 

 

Water quality influences ice hardness, flavour, and quality as well as condenser life. 

Keep in mind the following points: 

a)  WATER  IMPURITIES:  Major  impurities  are  eliminated  by  the  two  small  wire  mesh  filters 

provided and installed on either end of the water inlet hose. Filters should be cleaned/replaced 

regularly depending on purity of water. For minor impurities we recommend installing a 5-micron 

filter  such  as  the  one  provided  with  the  unit:  Part  #  ITV  207499.  This  filter  will  need  to  be 

replaced  only  when  machine  stops  due  to  insufficient  water  flow  (filter  is  obstructed  with 

impurities). 

b)  WATER  WITH  MORE  THAN  500  PPM:  Ice  will  be  less  hard  and  tend  to  adhere.  Lime 

deposits may  impede proper function.  In  water-cooled  models,  condenser  obstruction  is  likely. 

Installation of a high quality water softener is recommended.  

c) CHLORINATED WATER: In most cases the filter which is included in the machine should be 

sufficient.  However,  if  mains  water  smells  or  tastes  of  bleach,  this  indicates  an  excess  of 

chlorine,  which  may  eventually  corrode  the  stainless  steel  auger.  A  carbon  filter  will  remove 

chlorine in water (average filter life: 6 months), not included with machine. (Part # ITV 207509). 

(NOTE: You may encounter water with ALL aforementioned properties.) 

d) PURIFIED WATER: A 10% reduction in overall production may occur. 

 

4.3.  Connecting unit to water source (water-cooler units) 

• Use 1.3 m. flexible tube (with the two filters attached) provided. NOTE: We advise using a 

single faucet fixture. 

• Water pressure should be between 0.7 and 6 Kgs/cm2. (10/85 Psi.) 

• If water pressure exceeds these values, installation of appropriate corrective units will be 

necessary.  

• It is important that water tubing does not come close to or in contact with any heat sources 

or heat generated by unit as this could decrease production. 

4.4.  Connecting unit to drain (water-cooled models) 

• Drain must be located at least 150mm below machine level. Drain tube must have an inner 

diameter of 30mm and a minimum gradient of 3 cm per metre.(3%)  

 

Summary of Contents for CD 50

Page 1: ...ULAR ICE MACHINES MODELS ICETECH CD 50 ICETECH CD 90 ICETECH GR140 ICETECH GR 220 ICETECH GR 400 ICETECH GR 560 ICETECH GR 560 SPLIT CAREFULLY READ THE INSTRUCTIONS CONTAINED IN THIS MANUAL SINCE THEY...

Page 2: ...commended placement of unit 19 4 2 Water and Drainage 20 4 3 Connecting unit to water source water cooler units 20 4 4 Connecting unit to drain water cooled models 20 4 5 Electrical connection 21 4 6...

Page 3: ...ne should not be placed outdoors or exposed to rain Connect to drinking water mains This appliance is not intended for use by young children or infirm persons without supervision Young children should...

Page 4: ...f the evaporator and floods it to the same height as in the water trough Water freezes upon contact with evaporator wall and is scraped off as ice by the vertical rotating auger Ice is carried upward...

Page 5: ...Granular Ice Technical Service Manual 5 COD IQ02_404MTIN DOC 1 4 Electric diagrams ICETECH CD 90...

Page 6: ...Granular Ice Technical Service Manual 6 COD IQ02_404MTIN DOC ICETECH GR 560 TRIFASIC...

Page 7: ...Granular Ice Technical Service Manual 7 COD IQ02_404MTIN DOC ICETECH GR 560 SPLIT...

Page 8: ...Granular Ice Technical Service Manual 8 COD IQ02_404MTIN DOC ICETECH CD 50...

Page 9: ...Granular Ice Technical Service Manual 9 COD IQ02_404MTIN DOC ICETECH GR 400 560...

Page 10: ...alto KG Ancho x fondo x alto KG ICETECH 50 405x515x750 36 480x575x900 41 ICETECH 90 465x595x795 58 535x685x850 63 MODELO Producci n Consumo agua fabricaci n Consumo agua cond Watios Amp Volt Hz Kg 24...

Page 11: ...RIGERANT CHARGE HIGH PRESURE LOW PRESURE TOTAL AMPS FUSE RATING COMPRESSO R POWER TOTAL POWER MINIMUM MAXIMUM AVERAGE 2 1 2 gr Kg cm 2 Psi Kg cm 2 Psi Kg cm 2 Psi A A W W GR 140 A 500 16 228 17 242 2...

Page 12: ...tion diagrams for inlet outlet tubes and dimensions 2 2 Consumption data weights crated dimensions and volumes PANEL ICETECH CD 50 Green led Shows that the machine is activated The machine might be st...

Page 13: ...rvice Manual 13 COD IQ02_404MTIN DOC PANEL ICETECH CD 90 Green button Starts the machine It is indicated with the led on Red led Shows that the machine is stopped by the security element Orange led Sh...

Page 14: ...900 115 0 39 GR 560 W 177 25 93 750x650x900 113 0 39 MODEL CARG A HIGH PRESSURE LOW INTENS TOTA L FUSE POWER POWER REFRI PRESSURE SECURITY COMPRES SOR TOTAL ABSORBED 404 M NIMUM M XIMUM MEDIUM 2 1 2 G...

Page 15: ...by a thermostatic valve MODELO CARG A HIGH PRESSURE LOW INTENS TOTA L FUSE POWER POWER REFRI PRESSURE SECURITY COMPRES SOR TOTAL ABSORBED 404 M NIMUM M XIMUM MEDIUM 2 1 2 GR Kg cm2 Psi Kg cm2 Psi Kg...

Page 16: ...5 210 206 202 191 187 174 167 20 213 209 205 201 190 186 173 15 221 211 208 205 200 190 185 10 224 220 211 208 204 198 188 5 10 15 20 25 30 35 45 330 325 310 300 280 251 232 40 352 342 334 324 306 275...

Page 17: ...NY HEAT SOURCE THIS WILL AFFECT ICE PRODUCTION AND QUALITY Ambient temperature should be taken 4cm away from the centre of the front grille Water temperature should be taken inside the water trough Ch...

Page 18: ...according to the European Directives on management of Packaging and Waste Disposal Be sure to include model name and serial number on all claims Serial number is located in the following three places...

Page 19: ...recommended temperatures you can expect shorter compressor life and decreased production Air cooled units receive air input via front of machine and expel air through rear grille IMPORTANT If front a...

Page 20: ...ses the filter which is included in the machine should be sufficient However if mains water smells or tastes of bleach this indicates an excess of chlorine which may eventually corrode the stainless s...

Page 21: ...0 can cause problems or prevent machine from starting Line to base of plug must have a minimum section 2 5 mm2 for models up to GR 220 and 4 mm2 for other models Be sure voltage indicated on rating pl...

Page 22: ...TURE MAXIMUM 43 C 35 C MINIMUM 5 C 5 C e Is water pressure adequate MAXIMUM 0 7 Kg cm2 MINIMUM 6 Kg cm2 ATENTION Check that voltage and mains frequency is the same as in the rating plate 5 2 Starting...

Page 23: ...machine is operating Should this happen with a pressure higher than 1Kg cm2 and filters in good condition INCREASE LEVEL by bending the float arm upwards 2 Turn machine off and wait for flotation val...

Page 24: ...e evaporator A water level sensor has been incorporated to shut off unit until required minimum water level is achieved The optimal water level is indicated in diagram below Pressure controlled Valve...

Page 25: ...pressure is controlled by starting and stopping fan which provides airflow through condenser Differential is fixed 1Kg cm2 or 14 Psi Cut off pressure should be 16 Kg cm2 228 Psi Low pressure values i...

Page 26: ...S TIMER ONLY WORKS WHEN MACHINE IS WARM Safety devices Overload protection device will trip if maximum current intensity A is exceeded hence preventing the motor from overheating due to current peaks...

Page 27: ...5 Remove side screw that holds bearing with a 5 mm Allen key 6 Introduce M8 50 mm screw in drain plug hole Bearing will come out as you tighten screw 7 Check for wear inside bearing and replace if mo...

Page 28: ...d flange 3 Remover gearbox using extractor Assembly 1 Lubricate motor axle with grease 2 Place gearbox face up 3 Screw in screw place washer and lower gearbox by tightening nut WARNING Do not hammer 1...

Page 29: ...damaging them 1 Replace the three evaporator plate screws 2 Replace brackets 3 Reassemble gearbox see previous section 7 4 Upper bearing depending on the model Materials needed Extractor PHILLIPS N 2...

Page 30: ...BIANNUAL YEARLY BIENNIAL DURATION Air condenser cleaning 0000 0000 30 minutes Water condenser cleaning 90 minutes Lower bearing check 60 minutes Upper bearing check 90 minutes Water circuit cleaning...

Page 31: ...ing a vacuum cleaner soft brush and or low pressure air Evaporator Water Trough 1 Disconnect machine 2 Remove drain plug situated in lower bearing of evaporator Use a container to collect water 3 Allo...

Page 32: ...y when the plumbing installation is new Clean them under a jet of water Checking for water leaks This must be done whenever maintenance is carried out on the machine check all water connections braces...

Page 33: ...H OFF THE MACHINE DUE TO ONE OF THE FOLLOWING Ambient temperature is below 5 C Water temperature is below 5 C Evaporation temperature is below 20 C Cooling temperature below 30 C Refrigerant charge sl...

Page 34: ...3 component gases separate Always use the liquid phase valve at the end of condenser or accumulator for refills and purges When replacing a compressor wash inside of circuit with a suitable solvent p...

Page 35: ...ulty compressor B Replace compressor C valvula de expansion cerrada o estropeada or capillary obstructed C Open or Replace valve or capillary and dehydrating filter D Water humidity in refrigerating s...

Page 36: ...place if necessary 5 Ice is too wet A Room temperature too high over 35 C A Relocate unit to a cooler place B Water temperature too high over 30 C B Ensure that filter and inlet tube are away from hea...

Page 37: ...r evaporator are scratched B Check and replace if necessary 11 Machine not working Red pilot light is switched on in front panel A Input voltage subject to oscillation which trips the machine A Check...

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