Service Manual
Page 1: ...Service Manual...
Page 2: ...produit sup rieur en termes de fiabilit de prestations et de s curit Dans ce manuel vous trouverez toutes les informations et les conseils pour pouvoir utiliser votre produit avec une s curit et une e...
Page 3: ...tion and use and however failure to com ply with the National and Local Standards in force and the instructions supplied by the manufacturer Make sure that the supplied or speci ed components are used...
Page 4: ...150 154 10 123 131 134 136 50 284 323 330 340 50 271 289 295 300 21 112 127 133 138 21 111 121 126 128 70 247 281 239 305 70 245 267 278 282 32 96 107 110 113 32 102 110 117 119 90 212 236 242 249 90...
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Page 6: ...240 10 175 200 215 220 50 408 474 507 529 50 386 441 474 485 21 175 200 215 220 21 170 195 210 215 70 386 441 474 485 70 375 430 463 474 32 135 155 160 165 32 160 185 192 197 90 298 342 353 365 90 35...
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Page 9: ...970 999 1025 50 761 849 882 915 21 380 402 415 425 21 335 373 390 405 70 838 886 915 937 70 739 822 860 893 32 300 320 330 340 32 320 360 373 385 90 661 705 728 750 90 705 794 822 849 38 275 290 298 3...
Page 10: ...ET UP 11 5 SERVICE SPECIFICATION 5 1 OPERATING CHARACTERISTICS 12 6 COMPONENT DESCRIPTION 6 1 FRONT CONSOLE PANEL 13 6 2 P C BOARD 13 6 3 COMPRESSOR CONTACTOR 13 6 4 ICE THICKNESS SENSOR 14 6 5 MAGNET...
Page 11: ...90 F 0 Water Pressures 1 bar gauge 5 bar gauge Electrical Voltage Variations Voltage rating speci ed on nameplate 10 10 Extended periods of operation exceeding these limitations constitues misuse unde...
Page 12: ...of the bin See illustration below Remove all shipping material as well as the masking tapes from the ice de ector evaporator cover Remove rst the ice de ector evaporator cover then the masking tape f...
Page 13: ...r carbon filters 2 1 1 DRAINS AIR COOLED MODELS There is one 20 mm dia sump drain fitting at the back of the cabinet Insulations in high humidity areas is recommended The ideal drain receptacle would...
Page 14: ...ees F all year around and to not exceed a maximum of 40 C 100 F 3 Is there at least a 15 cm clearance behind and around the cabinet for all connections and for proper air circulation 4 Have all electr...
Page 15: ...alve is activated again for few sec onds to re fill the water reservoir up to the maximum level so to reduce any possibility of slush ice formation 6 In the meantime the condenser sensor starts to tra...
Page 16: ...the ice thickness sensor in order to have single ice cubes may cause malfunction of the machine 6 Observe second and third cube harvest Check if size and shape combination is correct In areas where ex...
Page 17: ...tem This is determined by the temperature of the TxV sensing bulb located on the suction line manifold at the outlet of the evaporator If the bulb senses a warm suction line more refrigerant is al low...
Page 18: ...iving up its heat as it does so This heat warms the evapo rator and the ice frozen onto the evaporator surface melts releasing the frozen cubes Ice then falls into the storage bin pushed out by means...
Page 19: ...tine causes a slight melting of ice cubes which get released from their molds In the mean time the harvest assist solenoid is also energized pushing out the ice plate Once entirely released the ice cu...
Page 20: ...FAST RESET MODE After pushing the Reset Button B of the Pres sure Control the fan motor starts up rst for 3 then the ma chine enters on the Start Up Cycle Mode The PC Board is also checking the maximu...
Page 21: ...ssure will also decline reaching it s low est point just before harvest Compressor amps experience a similar drop On water cooled the discharge pressure is constantly main tained during the freeze cyc...
Page 22: ...ceTickness Sensor according to the Electrical Conductivity of the water 6 3 COMPRESSOR CONTACTOR Located in the control box the compressor contactor func tions to carry the compressor line current The...
Page 23: ...discarge gas to be diverted when the ice Thickness sensor has signalled to the P C Board to start the Harvest Cycle 6 7 CONDENSER TEMPERATURE SENSOR The condenser temperature sensor probe located in...
Page 24: ...nt to the evaporator and reduces pressure of liquid re frigerant from condensing pressure to evaporating pressure 6 13 WATER PUMP The water pump primes the water from the sump to the water distributor...
Page 25: ...es of the freez ing cycle the PC Board trips OFF the operation of the ma chine with the switching ON of the Water Error LEDs 6 16 START UP DELAY PC BOARD Located in the back side of the machine allows...
Page 26: ...English 17 SERVICE MODULARI 06 2014 7 WIRING DIAGRAM Wiring Diagram M132 220V 50Hz 1ph...
Page 27: ...English 18 SERVICE MODULARI 06 2014 Wiring Diagram M192 220V 50Hz 1ph...
Page 28: ...omatic reset switch L Water pump M Water inlet valve N Water discharge valve O Hot gas valve SP Solenoid harv assist P Fan Motor only AIR cooled unit Q Fan Motor only WATER cooled unit RC Compressor r...
Page 29: ...h K Automatic reset switch L Water pump M Water inlet valve N Water discharge valve O Hot gas valve SP Solenoid harv assist P1 Fan Motor 1 only AIR cooled unit P2 Fan Motor 2 only AIR cooled unit R Cr...
Page 30: ...chine runs compressor does not P C Board compressor relay open Compressor contactor open Compressor relay open Compressor winding open Test and replace Test and replace Test and replace Test and repla...
Page 31: ...enser using vac uum cleaner wisk broom or brush Instruct customer to clean condenser frequently DO NOT USE A WIRE BRUSH 9 2 ICE STORAGE BIN The interior liner of the bin is in contact with a food prod...
Page 32: ...va il diritto di apportare modifiche sia tecniche che estetiche senza preavviso Castel Mac reserves the right to change models and specifications without prior notice a socio unico 71504063 0 REV 00 0...
