Ice-O-Matic GEMU090 Series Service Manual Download Page 10

Electrical Sequence

Upon power being supplied, all the lights will blink
once and the control system will immediately check
for water in the reservoir. If there is water no further
action will occur until the On/Off button is pushed.

Pushing the On/Off button starts the machine. The
Ice Making light will switch on. The auger motor,
compressor and fan will begin to operate. Those
three components will continue to operate until the
Ice Level Control detects that ice has built up to the
pre-set level. At that point the control system will
begin a shut down process by shutting off the
compressor and fan motor.

After sixty seconds the auger motor will shut off.
The purpose of this is to remove any ice from the
evaporator so the auger motor can restart with
minimal load.

The machine will restart after the ice level has
fallen one inch or more.

Other Control Functions:

To Shut Off: Push and release the On/Off button. If
the machine was off because the bin was full, the
unit will be switched to Off immediately. If the unit
was making ice, the compressor and fan motor will
shut off immediately, and the auger motor shut off
in sixty seconds. To shut the unit off immediately
while making ice, push and HOLD the On/Off
button until it shuts off.

To Clean: See Maintenance section for step by
step process. Pushing the Clean button while the
Ice Making light is On does not start the clean
cycle, it is only active from Off. Pushing the Clean
button from Unit Off starts the clean cycle:

Time to Clean light flashes

Auger motor operates for twenty minutes

Auger motor and compressor operate for
twenty additional minutes

Unit shuts off, Time to Clean reminder light
switches Off.

Safety Shut Downs:

Lack of water. It is critical that the unit not operate
without a full charge of water. The water sensor in
the reservoir is used to check continuity through

the water it is in contact with. If there is no water
present, there will be no electrical continuity and
the control system will stop the machine and cause
the Check Water light to blink Red, alerting the
user of a lack of water. When water has returned to
the reservoir, the unit will automatically restart.

Power interruptions: If the power to the machine
failed during normal operation, the machine will
automatically restart after a two minute delay. If the
unit had shut down because of a safety, then the
unit remains in the shut down state.

Auger motor overload: If the auger motor current
exceeds the preset limit for a certain time, the
controller will shut the compressor and auger motor
off. The controller will keep the compressor and
auger motor off for four minutes, then restart them.
The controller records each overload as a strike. It
will erase the strike(s) if the current draw in the
sixty seconds following the restart is below the
preset limit. If within the sixty seconds after the
restart the current again exceeds the limit, the
controller again shuts the machine down and a
second strike is recorded and four minutes later a
second restart occurs. If the current is again
excessive the third time, the unit will stop restarting
and the lights will flash on and off every two
seconds.

Auger motor low current: If the controller senses
the auger motor is not drawing any or minimal
current, it will shut the compressor and auger motor
down for twenty minutes before attempting a
restart. The twenty minutes are intended as time
for the auger motor to cool off if it has shut down on
its internal overload. The controller records that as
a strike. If in the next sixty seconds the auger
motor begins to draw current the strike is erased
and normal operation resumes. If the current is still
low, a second strike is recorded and the unit will
wait another twenty minutes before attempting a
third restart. If the third restart is normal, the strikes
are erased and normal operation is continued. If
the unit fails again, the unit will stop restarting and
the lights will flash twice on and off every two
seconds.

Controller Failure: If all lights are flashing once
every 10 seconds the controller has identified an
internal failure and must be replaced.

Page 8

GEMU090
Service

Summary of Contents for GEMU090 Series

Page 1: ...Service Manual GEMU090 Series Ice O Matic 11100 East 45th Ave Denver Colorado 80239 P t N b 9081430 02 D t 9 11 Part Number 9081430 02 Date 9 11...

Page 2: ...the electrical or water supply charges related to the replacement of non defective parts or components damage by fire flood or acts of God This warranty is valid only when installation service and pre...

Page 3: ...em Page 4 Water System Page 5 Storage Page 6 Performance and Technical Specs Page 7 Electrical Sequence Page 8 Service Diagnosis Page 9 Service Diagnosis Page 10 Component Diagnostics Page 11 Ice Capa...

Page 4: ...igerated stainless steel tube containing water and a slowly rotating auger When the water gets to the freezing point ice begins to form That ice is very soft and is pushed up the evaporator tube by th...

Page 5: ...Evaporator and Auger Page 3 GEMU090 Service Cut Away View Stationary Half of Water Seal Rotating Half of Water Seal Heat Exchange Tube Coil Auger Ice Outlet Bearing Foam Insulation Water Inlet...

Page 6: ...roller during ice making If the current is too high indicating an overload the controller will stop ice making If the current is zero indicating an auger motor failure the controller will also stop ic...

Page 7: ...nt of ice and it enters this machine through the compression fitting in the back That leads to the float valve and reservoir When the float is not supported by water the float arm is down and the atta...

Page 8: ...ic lined ice storage bin covered by an insulated top panel and an insulated swing open door with gasket The ice storage bin is foamed in place so the side panels are not removable Page 6 GEMU090 Servi...

Page 9: ...uger motor restart window times there is no visible indication that the unit is in a restart mode Light Blink Information All blink once and repeat every 2 seconds Auger motor overload All blink twice...

Page 10: ...system will stop the machine and cause the Check Water light to blink Red alerting the user of a lack of water When water has returned to the reservoir the unit will automatically restart Power interr...

Page 11: ...ensor bypassed If auger motor still overloads replace gear reducer Compressor on auger on fan blade not turning Check fan blade for ease of rotation remove any blockage and retry Check fan motor repla...

Page 12: ...estricted Check drain clear of restriction Ensure it has a proper air vent Pump drain slow Check for proper pump switch operation and drainage Scale on evaporator and auger Clean with scale remover Se...

Page 13: ...but drawing high amps replace compressor Pump Switch Pump model only The pump switch activates the pump based on pressure to it from water inside the drain hose to the pump inlet It is normally open...

Page 14: ...ooled condenser or fan blade All ice making capacities listed by Ice O Matic are for clean new machines The ice storage bin is not refrigerated it is an insulated ice chest so there is meltage A restr...

Page 15: ...the evaporator tube That scale must be removed by use of ice machine scale remover using the process described in Maintenance Heavy scale build up will require the process to be repeated The inside of...

Page 16: ...screws and lifting it out 8 Remove 2 orange wires from water level sensor on top of float tank 9 Rotate ice sweep counter clockwise and remove ice sweep 10 Lift and remove ice chute 11 Remove 4 screws...

Page 17: ...ns of radial scoring 19 Remove 4 screws securing gearbox bracket to compartment base 20 Carefully lift and rest gearbox bracket against back of compartment lip 21 Remove four 5 32 allen head screws ho...

Page 18: ...bottom of the evaporator tube until flush with the bottom of the tube Be sure it is in as straight as possible Note Do NOT touch the inner ring of the water seal with fingers or sealant Wipe off with...

Page 19: ...ad screws holding breaker to evaporator 7 Lift breaker off and replace with a new part Note Be sure auger shaft is smooth and un damaged A dark finish at the bearing area is normal Replace auger if da...

Page 20: ...ition 4 Loosen nut at water valve inlet and separate inlet tube from reservoir valve 5 Pull outlet hose off reservoir tank 6 Remove screws holding reservoir to unit and lift off 7 Reverse steps to rea...

Page 21: ...an Blade or Motor 1 If equipped with drain pump follow all steps to remove pump 2 Unplug fan motor connection 3 Remove four screws holding fan motor brackets to shroud 4 Pull fan blade and motor from...

Page 22: ...st 13 Add temporary refrigeration system access valves to the discharge and suction sides of the refrigeration system 14 Recover the refrigerant 15 Remove the four hair pins securing compressor to cha...

Page 23: ...ucer and evaporator from unit or recover refrigerant and disconnect at evaporator Note If leaving evaporator gear reducer in unit have a helper support them while the cabinet is removed 17 Lift bin an...

Page 24: ...Wiring Diagram...

Page 25: ...Schematic Diagram...

Reviews: