Icar Afimilk MPC version 4 Installation Instructions Manual Download Page 6

 

 

6  

  

  

AfiMilk MPC

 Installation Manual   

from 6 to 12 liters per minute. 

Afimilk MPC

 calibration neutralizes air intake influence. 

Calibration is required whenever clusters are changed and/or when air vented liners 
are used. 

Calibration procedure adjusts the value of parameters "G" (

Air admission Adjustment

and "H" according to the air admission of the claws orifice.   

7.2.1

 

Checks before Calibration  

A thorough visual check of the milking parlor is necessary before calibrating. Complete 

the following procedure:  

1.

 

Check the milking equipment and pipe connections between the milk clusters and the 
milk lines. At this point, unless all milking tubing is new, AfiMilk recommends 
replacing rubber liners, as well as rubber gaskets and cracked (usually plastic 
transparent) parts of used milking clusters.  

2.

 

Ensure an open air orifice in each cluster.  

3.

 

Check the vacuum lines. Clean and drain.  

4.

 

Check the milk meter power supply voltage at the last milking point of each parlor 
side.  A minimum of 23Vac is required while operating at full capacity.  

 

5.

 

Replace all milk-meter rubber parts if not new.  

6.

 

Use a spirit level to check the levelness of the length and width of the top rim of the 
milk meter body mid-section.  

7.

 

Remove the body's solenoid diaphragm and ensure that it is complete and flawless 
(replace it if there is any minor difference or flaw). Check for moisture on the 
underside of the diaphragm. If moist, dry it.  

8.

 

Blow pressurized air into the solenoid from its diaphragm end. Check for clean and 
free airflow to the bottom opening of the solenoid.  

9.

 

Check all parts of the milk meter body, hoses, and connectors.  

 

  

 

 

 

 

 

 

Steps 5 through 9 below are maintenance steps and may be skipped at initial 

 

calibration (new milk meters).   

 

 

 

NOTE

 

 

 

Summary of Contents for Afimilk MPC version 4

Page 1: ......

Page 2: ...r value via communication 9 7 3 Accuracy Adjustment 10 7 3 1 Use of bulk tank and fine adjustment and references by water test 11 7 3 1 1 Equipment and water test preparation and description 12 7 3 1...

Page 3: ...the meter Although electrodes are calibrated at the factory cable and connection resistance may affect their accuracy Electrodes calibration compensates for resistance of the lines and therefore it i...

Page 4: ...ectrodes 3 Ensure that the meter is in wash mode illuminated cleaning key indicator 4 Press to access electrode calibration mode AdJt appears on the display panel 5 Press H is displayed represents the...

Page 5: ...sh LED illuminated 2 Type 2580 and press to access programming mode 3 Press Group access number 4 to enter Calibration Group 4 Scroll down to oA Operating Electrode 5 oA is displayed represents the ca...

Page 6: ...parts of used milking clusters 2 Ensure an open air orifice in each cluster 3 Check the vacuum lines Clean and drain 4 Check the milk meter power supply voltage at the last milking point of each parl...

Page 7: ...he air orifice in the cluster 4 Connect the air gauge as illustrated in Figure 12 below The lower port of the air gauge is connected to the claw via a short 5 8 inch hose connector The top outlet port...

Page 8: ...raph Adjusting G and or H parameter value or via the AfiControl interface mentioned in paragraph Adjusting the G and or H parameter value via communication 7 2 4 Adjusting G and or H parameter value o...

Page 9: ...d H parameters values is via the AfiControl interface As explained below you may change the value of each milking point individually OR set a uniform value to ALL the milk meters To change the G and H...

Page 10: ...n bulk tank vs milk measurements with fine adjustment with a water test minimal required for official recording Based on the comparison the G parameter is set equal for all meters A water test is fulf...

Page 11: ...and clean o Clean air line is drained of water milk meter solenoid air inlet is properly connected to the clean air line and to the vacuum supply o Test the vacuum level and stability Ensure vacuum le...

Page 12: ...ipped with 7 8 inlet and vacuum ports Manual vacuum shut off valve placed between the milk line and the hose connected to the collection bucket Suction pipe with an inlet hole of 3 5mm which allows a...

Page 13: ...ting the equipment Prior to the water test the equipment sucking pipe and air inlet needs to be tested and confirmed for running the desired water flow rate for the test 4 1 LPM and for precise air in...

Page 14: ...ms of table salt in each liter of water Stir carefully to ensure that all salt is dissolved Measure the conductivity of the solution using a conductivity meter see picture on the right The target is t...

Page 15: ...ree measurements should differ no more then 0 2 kg If so re test and replace one or more existing measurements Conduc Conduc Meter G value Display Unster Diff tivity afwijking Display Unster Diff tivi...

Page 16: ...routine test based on the calibration test Conduc Conduc Conduc Calculated Meter G value Display Unster Diff tivity afwijking Display Unster Diff tivity Display Unster Diff tivity Diff Deviation G val...

Page 17: ...ter solenoid air inlet is properly connected to the clean air line and to the vacuum supply o Test the vacuum level and stability Ensure vacuum level above 30 kPa 7 3 2 1 Collecting the Milk into a Mi...

Page 18: ...ccuracy calculation is performed for each milk meter Statistical calculation is done for each reading and corresponding weigh scale measurement for calculating the difference as a percentage value bet...

Page 19: ...d for measuring milk rather than water the deviations between water measurements and the scaling of the fluid are the baseline tested rather than ultimate accuracy of measurements as calculated in mil...

Page 20: ...11 7 12 36 11 76 0 60 11 8 0 61 11 75 8 50 40 12 10 11 40 0 70 11 7 12 18 11 46 0 72 11 7 0 71 11 70 9 52 40 12 14 11 46 0 68 11 6 12 16 11 50 0 66 11 6 0 67 11 60 10 51 40 12 06 11 36 0 70 11 5 12 1...

Page 21: ...bber parts upper and lower gaskets diaphragm and valve gaskets as recommended and flawless and clean o Drain the clean air line of water milk meter solenoid air inlet is properly connected to the clea...

Page 22: ...ge all of the DIF deviations for each Milk Meter Change the value of G parameter per calculated average deviation If the result is negative Milk meter reading is lower than the actual weight the calcu...

Page 23: ...still is deviating the meter has to be replaced 7 3 3 3 Setting the reference value by water test An initial water test is performed after installation of the milk meters after calibration of the sys...

Page 24: ...11 26 0 82 11 7 12 36 11 56 0 80 11 8 0 81 11 75 8 50 58 12 10 11 40 0 70 11 7 12 18 11 46 0 72 11 7 0 71 11 70 9 52 60 12 14 11 46 0 68 11 6 12 16 11 50 0 66 11 6 0 67 11 60 10 51 42 12 06 11 36 0 70...

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