IBM 5786 Page 1 Removal And Replacement Procedures Download

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Power Systems

5786, 5787, and 7031 models D24
and T24
removal and replacement procedures

Summary of Contents for 5786

Page 1: ...Power Systems 5786 5787 and 7031 models D24 and T24 removal and replacement procedures ...

Page 2: ......

Page 3: ...Power Systems 5786 5787 and 7031 models D24 and T24 removal and replacement procedures ...

Page 4: ...ty Notices manual G229 9054 and the IBM Environmental Notices and User Guide Z125 5823 This edition applies to IBM Power Systems servers that contain the POWER7 processor and to all associated models Copyright IBM Corporation 2010 US Government Users Restricted Rights Use duplication or disclosure restricted by GSA ADP Schedule Contract with IBM Corp ...

Page 5: ...er card 23 Chassis assembly chassis enclosure backplane and VPD card 25 Problem determination procedures 27 Disk drive module power on self tests 27 SCSI card power on self tests 27 Component and attention LEDs 28 7031 D24 or 7031 T24 maintenance analysis procedures 33 MAP 2010 7031 D24 or 7031 T24 start 34 MAP 2020 7031 D24 or 7031 T24 power 36 MAP 2022 7031 D24 or 7031 T24 power on 38 MAP 2030 7...

Page 6: ...iv Removal and replacement procedures ...

Page 7: ...roduct The documentation contains the safety information in your national language with references to the U S English source Before using a U S English publication to install operate or service this product you must first become familiar with the related safety information documentation You should also refer to the safety information documentation any time you do not clearly understand any safety ...

Page 8: ... equipment that will be attached to this product to properly wired outlets v When possible use one hand only to connect or disconnect signal cables v Never turn on any equipment when there is evidence of fire water or structural damage v Disconnect the attached power cords telecommunications systems networks and modems before you open the device covers unless instructed otherwise in the installati...

Page 9: ...he customer to ensure that the outlet is correctly wired and grounded to prevent an electrical shock CAUTION v Do not install a unit in a rack where the internal rack ambient temperatures will exceed the manufacturer s recommended ambient temperature for all your rack mounted devices v Do not install a unit in a rack where the air flow is compromised Ensure that air flow is not blocked or reduced ...

Page 10: ... choose can support the weight of the loaded rack cabinet Refer to the documentation that comes with your rack cabinet for the weight of a loaded rack cabinet v Verify that all door openings are at least 760 x 230 mm 30 x 80 in v Ensure that all devices shelves drawers doors and cables are secure v Ensure that the four leveling pads are raised to their highest position v Ensure that there is no st...

Page 11: ... This product might contain one or more of the following devices CD ROM drive DVD ROM drive DVD RAM drive or laser module which are Class 1 laser products Note the following information v Do not remove the covers Removing the covers of the laser product could result in exposure to hazardous laser radiation There are no serviceable parts inside the device v Use of the controls or adjustments or per...

Page 12: ... Power and cabling information for NEBS Network Equipment Building System GR 1089 CORE The following comments apply to the IBM servers that have been designated as conforming to NEBS Network Equipment Building System GR 1089 CORE The equipment is suitable for installation in the following v Network telecommunications facilities v Locations where the NEC National Electrical Code applies The intrabu...

Page 13: ...stem or logical partition go to http www ibm com systems i infocenter v Review the installation or replacement procedure for the feature or part v Note the significance of color on your system Blue or terra cotta on a part of the hardware indicates a touch point where you can grip the hardware to remove it from or install it in the system open or close a latch and so on terra cotta might also indi...

Page 14: ...mmunications systems networks and modems before you open the device covers unless instructed otherwise in the installation and configuration procedures v Connect and disconnect cables as described in the following procedures when installing moving or opening covers on this product or attached devices To Disconnect 1 Turn off everything unless instructed otherwise 2 Remove the power cords from the ...

Page 15: ...ont and rear disk dives cannot be on the same SCSI The disk drives are organized in four independent SCSI groups of six drives in each group With the use of up to four SCSI repeater cards you can use either of the following host SCSI bus connection options v A single initiator to each SCSI group v A high availability dual initiator feature that allows the connection of two adapters to a SCSI group...

Page 16: ...sk drives 15 000 RPM disk drives v 73 4 GB Ultra320 height 1 inch v 146 8 GB Ultra320 height 1 inch v 300 GB Ultra320 height 1 inch v 36 4 GB Ultra320 height 1 inch v 73 4 GB Ultra320 height 1 inch v 146 8 GB Ultra320 height 1 inch v 300 GB Ultra320 height 1 inch For an updated listing of supported disk drive sizes contact your sales representative or next level of support The chassis of your I O ...

Page 17: ...ocations front on System i models only Index number Description 1 5786 7031 D24 disk I O enclosure back of rack drawer configuration 2 Shows 12 disk bay location 3 5787 7031 T24 disk I O enclosure back of deskside configuration 4 Disk drive bay identify LED locations back on System i models only Figure 1 Front view of your I O enclosure Figure 2 Back view of your I O enclosure 5786 5787 7031 D24 a...

Page 18: ...ed on the faulted power supply will be lit indicating a fault condition The other operating power supply will supply enough power to the system until the faulty supply can either be powered on or replaced The power supply assembly has the following LEDs v Two green LEDs ac power good and dc power good v Two amber LEDs the far right LED indicates the power supply status To better understand the LED...

Page 19: ...CSI repeater cards for each I O enclosure The SCSI repeater cards are available in both single and dual initiator versions Each SCSI repeater card contains a differential SCSI repeater host terminators system enclosure services SES module SCSI drive terminators for termination at both ends of the SCSI bus VPD modules and controls for both power and cooling The SCSI repeater cards can be serviced c...

Page 20: ...n be connected to a system unit For cabling information and specifications go to cables Disk drive Use this procedure to remove and replace a disk drive Your system can be powered off or powered on while you replace the disk drive If the system is running you can replace a disk drive with the power on If the system is not running or if the disk drive to be replaced is in the AIX or Linux root volu...

Page 21: ...er to the enclosure until directed to do so in this procedure 4 Access the unit 1 If necessary open the front rack door or rear rack door This is dependent on the location of the disk drive you are servicing 2 If necessary when servicing a disk drive located in the front of your server or enclosure remove the front cover also referred to as the front bezel 5 Remove the disk drive by 1 Unlock the d...

Page 22: ...h the guide rails in the system unit Do not hold the disk drive by the handle 8 Slide the disk drive into the system until it stops 9 Push the disk drive handle in until it locks Note Ensure that when you are installing a disk drive that the drive is fully seated and all the way into the system 10 Reconnect the power source if you performed this procedure nonconcurrently with the power off 11 Add ...

Page 23: ... Service Tools SST display Press Enter 5 Select Display Disk Configuration from the Work with Disk Units display Press Enter 6 Select Display Disk Configuration Status from the Display Disk Configuration display Press Enter A list of each auxiliary storage pool ASP displays showing the disk drives that are members of the ASPs 7 Is the status of the failing disk drive Mirrored No Continue with the ...

Page 24: ... that you originally intended to replace Note Performing a backup is a customer task Refer to the system s operations information for instructions 8 Select Device Concurrent Maintenance from the Hardware Service Manager display by 1 Press F3 until the main SST menus is displayed 2 Select option 1 Start a service tool Press Enter 3 Select option 7 Hardware Service Manager Press Enter 4 Select optio...

Page 25: ...he next step 11 Install the bezel on the new disk drive 1 Find the package that contains the new disk drive Attention Disk drives are fragile Handle with care 2 Remove the disk drive from its static protective package 3 Unlock the handle of the replacement disk drive by squeezing and pulling it out toward you If the handle is not all the way out the disk drive will not slide into the system 4 Atta...

Page 26: ...locks Note It is important to ensure that when installing a disk drive that the drive is fully seated and all the way into the system 6 Continue with the next step 14 Complete the following steps 1 If you removed a front cover install the front cover 2 Install or close the system expansion unit or rack front door 3 Return to the console and wait until the Concurrent Maintenance Results display is ...

Page 27: ... System service tools display 12 Press F3 Exit to return to the Exit SST display and press Enter This completes this procedure 18 Perform the following 1 Press F3 to return to the Work with Disk Units display 2 Select Work with disk unit recovery from the Work with Disk Units display Press Enter 3 Select Rebuild disk unit data on the Work with Disk unit recovery display Press Enter 4 Select 1 to r...

Page 28: ...ver level repair verification go to your host server s service information This completes this procedure Deactivating a disk drive by using AIX Concurrent maintenance can be accomplished on disk drives without removing power to either the enclosure or the server Use the following procedure in conjunction with the removal and replacement procedures to concurrently remove or replace a disk drive usi...

Page 29: ...dure Note To rebuild data on the replacement disk drive refer to the information for the controller to which the disk drive is attached v If the disk drive is attached to a PCI X SCSI RAID controller see the PCI X SCSI RAID Controller Reference Guide for AIX v If the disk drive is attached to a PCI SCSI RAID adapter feature code 2498 see the PCI 4 Channel Ultra3 SCSI RAID Adapter Reference Guide D...

Page 30: ...nter 20 The Verify Device Concurrent Remove display is shown The concurrent maintenance light turns on for that disk drive slot 21 On the Verify Device Concurrent Remove display verify that the selected disk drive is the disk drive you want to deactivate then press Enter The identify light turns on for the disk drive Attention Ensure that the disk drive is not in use to prevent loss of data The Co...

Page 31: ...rray or in a failed RAID Level 5 or RAID Level 10 disk array perform these tasks 1 Re create the disk array 2 Re create the file systems on the disk array 3 Copy the data back to the restored disk array from your backup media For information on these tasks see the PCI X SCSI RAID Controller Reference Guide for Linux This guide is available from the SCSI PCI Adapters Web page at http publib boulder...

Page 32: ...painted metal surface of the system for a minimum of 5 seconds v Keep all electronic components in the shipping container or envelope until you are ready to install them v If you remove then re install an electronic component temporarily place the component on an ESD pad or blanket if available 4 1 Loosen the screws and move the slider bar to the left Press down on the handle A of the failing fan ...

Page 33: ...service the power supply 1 You may service the power supply concurrently or non concurrently To service the power supply concurrently begin with Step 2 Otherwise begin with Step 3 2 The component will be serviced concurrently Power should not be removed from the unit containing the FRU in the location field above during this procedure Go to step 4 3 The failing component will not be replaced concu...

Page 34: ...ipping container or envelope until you are ready to install them v If you remove then re install an electronic component temporarily place the component on an ESD pad or blanket if available 5 1 Press the power switch A on the left side of the cable 2 Release the power cable lock by pushing the bracket C down 3 Unplug and remove the power cable from the system 4 Lift the release tab D until the po...

Page 35: ...move and replace a SCSI repeater card follow the instructions for your operating system to save any jobs For IBM i power off the partition to save any jobs Important The I O adapter IOA needs to be powered off before disconnecting or reconnecting cables or before removing or replacing the repeater card The IOA can be powered off by powering off the IOA slot or the logical partition Depending on th...

Page 36: ...Keep all electronic components in the shipping container or envelope until you are ready to install them v If you remove then re install an electronic component temporarily place the component on an ESD pad or blanket if available 2 Note Before removing the SCSI cables from a dual ported SCSI repeater card note the location of each cable 1 Remove all SCSI cables A from the SCSI repeater card that ...

Page 37: ...ir For a server level repair verification go to your host server s service guide This completes this procedure Chassis assembly chassis enclosure backplane and VPD card Provides instructions for exchanging the chassis assembly The chassis assembly for this I O enclosure consists of the chassis backplane and VPD card To install a new chassis assembly refer to the installation instructions that are ...

Page 38: ...26 Removal and replacement procedures ...

Page 39: ...started POST 2 includes the following tests v Motor control v Servo control v Read and write on the diagnostic cylinder repeated for all heads v Error checking and correction ECC If POST 2 completes successfully the disk drive module is ready for use with the system If POST 2 fails the disk drive module is not configured into the system SCSI card power on self tests The SCSI card Power On Self Tes...

Page 40: ... status LEDs The two disk drive enclosure status LEDs indicate the following v Power good LED solid not blinking when lit this green colored LED indicates that the disk drive enclosure is receiving dc electrical power v Cage Fault LED solid not blinking when lit this amber colored LED indicates that one of the components located in the disk drive enclosure has failed Note The failing component can...

Page 41: ... Power supply fault LED This amber colored LED is labeled FLT and comes on solid when there is a fault with the power supply The following table explains the fault condition or power supply state indicated by each power supply LED Table 1 Power supply fault condition LED name Normal operation state Input not present state Input present state Fault state Cage fault LED OFF OFF ON AC good LED ON OFF...

Page 42: ...ctivity LED 7 Fan fault LED 3 Disk drive fault LED 8 Fan assembly 4 Status panel power good LED 9 Disk drive identify LED activated on System i models only 5 Status panel cage fault LED 1 3 4 5 8 2 6 7 6 7 6 7 9 Figure 6 I O enclosure front view showing maintenance LEDs 30 Removal and replacement procedures ...

Page 43: ...rive fault LED 11 Cage fault LED 4 SCSI card fault LED 12 Power supply 2 5 SCSI card activity LED 13 Power supply 1 6 Dual initiator SCSI card 14 Rack indicator connector 7 Single initiator SCSI card 15 Disk drive identify LED activated on System i models only 8 Power supply fault LED Figure 7 I O enclosure rear view showing maintenance LEDs Problem determination procedures 31 ...

Page 44: ...32 Removal and replacement procedures ...

Page 45: ...next action that the MAP indicates 2 Refer to Component and attention LEDs often when servicing your server and enclosure The LEDs are one of the diagnostic tools used by your server and enclosure to aid you in identifying failing components They are also used to identify specific component locations on your system Attention Disk drive modules are fragile Handle them with care and keep them well a...

Page 46: ...ed completely from the 7031 D24 or 7031 T24 when the host systems are switched off Note Power will remain on the 7031 for approximately 30 seconds after the last system is powered off No Go to step 3 Yes Go to MAP 2030 7031 D24 or 7031 T24 power control on page 40 3 Have you been sent to this MAP from an SRN No Go to step 4 Yes Go to step 7 on page 35 4 Have the system diagnostics or problem deter...

Page 47: ...verify the repair a SCSI interface card assembly go to the 5786 5787 and 7031 models D24 and T24 removal and replacement procedures and select the appropriate part b Power supply go to the 5786 5787 and 7031 models D24 and T24 removal and replacement procedures and select the appropriate part c Fan assembly go to the 5786 5787 and 7031 models D24 and T24 removal and replacement procedures and sele...

Page 48: ...epair verification on page 42 to verify the repair 14 Are you here because access to all the SCSI devices that are in the 7031 D24 or 7031 T24 has been lost No No problem has been found on the 7031 D24 or 7031 T24 For a final check go to MAP 2410 7031 D24 or 7031 T24 repair verification on page 42 Yes Go to MAP 2340 7031 D24 or 7031 T24 SCSI bus on page 41 MAP 2020 7031 D24 or 7031 T24 power This ...

Page 49: ...supplies if two are present Yes Go to 6 6 Is the subsystem power LED on continuously No In the sequence shown exchange the following FRUs for new FRUs Ensure that for each FRU exchange you go to MAP 2410 7031 D24 or 7031 T24 repair verification on page 42 to verify the repair a Fan assembly b SCSI interface card assembly c Frame assembly Yes Go to step MAP 2410 7031 D24 or 7031 T24 repair verifica...

Page 50: ...hat system is running 1 In this step you remove most of the FRUs from the 7031 D24 or 7031 T24 disk subsystem a Remove both power supply assemblies if two are present b Remove the fan assemblies c Remove the SCSI interface card assemblies If your disk subsystem has only one SCSI interface card assembly you do not need to remove the dummy assembly d Disconnect all the disk drive modules from the ba...

Page 51: ...erface cards go to step 5 Otherwise go to step 6 5 Reinstall the other SCSI interface card assembly into position 2 Does the disk subsystem emit smoke or is there a burning smell No Go to step 6 Yes a Exchange for a new one the SCSI interface card assembly that you just reinstalled b Go to step 6 6 Reconnect a disk drive Note To engage the disk drive you must close its handle Does the disk subsyst...

Page 52: ...4 or 7031 T24 repair verification on page 42 to verify the repair Yes Go to step 2 2 Disconnect all SCSI cables and wait 30 seconds Is the disk subsystem still powered on No Go to step 3 Yes Suspect an adapter problem in the host system 3 Remove all SCSI initiator cards Is the disk subsystem still powered on No a Replug the SCSI interface cards one at a time to determine which one is bad b If the ...

Page 53: ...ached to a powered system and the disk subsystem is powered on Go to step 2 Yes Go to step 2 2 Is the yellow LED illuminated on the SCSI repeater card No Go to step 3 Yes Replace the SCSI interface card Go to step 3 3 Is the green power LED illuminated on the SCSI repeater card No Go to MAP 2020 7031 D24 or 7031 T24 power on page 36 Yes Go to step 4 4 Is the SCSI interface card a dual SCSI interfa...

Page 54: ...o to step 9 9 from step 8 Can the host system get access to all of the plugged disk drive module and enclosure services No Call your support center for assistance a Exchange the disk drive module for a new one b Return to step 8 Yes Go to MAP 2410 7031 D24 or 7031 T24 repair verification to verify the repair MAP 2410 7031 D24 or 7031 T24 repair verification Use this MAP to help you verify a repair...

Page 55: ... and or changes in the product s and or the program s described in this publication at any time without notice Any references in this information to websites not owned by the manufacturer are provided for convenience only and do not in any manner serve as an endorsement of those websites The materials at those websites are not part of the materials for this product and use of those websites is at ...

Page 56: ...t websites for updated information and fixes applicable to the system and related software Homologation statement This product may not be certified in your country for connection by any means whatsoever to interfaces of public telecommunications networks Further certification may be required by law prior to making any such connection Contact an IBM representative or reseller for any questions Trad...

Page 57: ...pareil numérique de la classe A est conforme à la norme NMB 003 du Canada European Community Compliance Statement This product is in conformity with the protection requirements of EU Council Directive 2004 108 EC on the approximation of the laws of the Member States relating to electromagnetic compatibility IBM cannot accept responsibility for any failure to satisfy the protection requirements res...

Page 58: ...armonics Guideline with Modifications products greater than 20 A per phase Electromagnetic Interference EMI Statement People s Republic of China Declaration This is a Class A product In a domestic environment this product may cause radio interference in which case the user may need to perform practical action Electromagnetic Interference EMI Statement Taiwan The following is a summary of the EMI T...

Page 59: ...Erweiterungskomponenten von Fremdherstellern ohne Empfehlung von IBM gesteckt eingebaut werden EN 55022 Klasse A Geräte müssen mit folgendem Warnhinweis versehen werden Warnung Dieses ist eine Einrichtung der Klasse A Diese Einrichtung kann im Wohnbereich Funk Störungen verursachen in diesem Fall kann vom Betreiber verlangt werden angemessene Maßnahmen zu ergreifen und dafür aufzukommen Deutschlan...

Page 60: ...express consent of IBM Commercial Use You may reproduce distribute and display these publications solely within your enterprise provided that all proprietary notices are preserved You may not make derivative works of these publications or reproduce distribute or display these publications or any portion thereof outside your enterprise without the express consent of IBM Rights Except as expressly g...

Page 61: ...EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY NON INFRINGEMENT AND FITNESS FOR A PARTICULAR PURPOSE Notices 49 ...

Page 62: ...50 Removal and replacement procedures ...

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Page 64: ... Printed in USA ...

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