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Instruction Manual for Manual Fully-Automatic Bun Divider Rounder FA/BDR

www.allaboutbakery.com.au

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INSTRUCTION

MANUAL

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Summary of Contents for FABDR

Page 1: ...Instruction Manual for Manual Fully Automatic Bun Divider Rounder FA BDR www allaboutbakery com au 1 INSTRUCTION MANUAL ...

Page 2: ...l 4 Intellectual property rights 5 Warranty terms and conditions 6 Machine specifications 7 Machine identification details 8 Main components of the machine 9 Safeguards 10 Intended operation 2 Transport and Installation 1 Transport 2 Installation 3 Testing Safeguards 3 Machine Operation 1 Intended operation 2 Control components 3 Dividing operation 4 Cleaning Maintenance 1 Cleaning 2 Maintenance 3...

Page 3: ...control diagram 1 General Information 1 1 Documentation supplied Instruction manual Spare parts list Wiring diagrams 1 2 Contact Details International Bakery Equipment Pty Ltd I B E Address 20 Brewer Street CLONTARF QLD 4019 Australia Phone 1300 099 011 or 61 7 3889 5700 E Mail sales allaboutbakery com au Web www allaboutbakery com au ...

Page 4: ...his manual has been supplied as part of the machine s equipment and only for the purpose of installation operation and maintenance of the machine to which the manual refers International Bakery Equipment Pty Ltd declares that the information contained herein is in accordance with the technical and safety specifications of the machine to which the manual refers International Bakery Equipment Pty Lt...

Page 5: ...hasers responsibility After the initial 12 months warranty any replacement parts are warranted for 3 months excluding labour This Warranty may not be changed or modified and is not subject to any other Warranty expressed or implied by any other Agent Dealer or Distributor unless approved in writing by I B E Pty Ltd in advance of any claim being filed This Warranty gives you specific legal rights w...

Page 6: ...ue and or profits Personal injury or property damage resulting from the operation of the machine 1 6 Specifications Crate Dimensions Length cm Width cm Height cm Weight Kg 92 83 185 520 Machine Specifications Model Dough Capacity Kg Min Max Dough Dividing Weight g Min Max Motor H P Dimensions Weight Kg Net L cm W cm H cm FA BDR 900g 3 6Kg 30g 120g 2 70 71 164 460 Power Supply Details 3 Phase 10amp...

Page 7: ...Divider Rounder FA BDR www allaboutbakery com au 7 1 7 Machine Identification Details Type Semi Automatic Bun Divider Rounder Model FA BDR Position of Serial Number Identification Plate plate not shown Fig 1 1 Fig 1 1 Serial number Identification plate ...

Page 8: ...for Manual Fully Automatic Bun Divider Rounder FA BDR www allaboutbakery com au 8 Note When requesting spare parts please state the serial number found on the serial number identification plate 1 8 Main Machine Components ...

Page 9: ...ly Automatic Bun Divider Rounder FA BDR www allaboutbakery com au 9 Fig1 2 Main Machine Components 1 9 Safeguards Control Panel Plate storage hook Dividing Plates Main Power Switch Pressure setting Rounding plate Emergency stop switch ...

Page 10: ...s of the machine Ensure safeguards are in operable order before using the machine on a daily basis Tampering with the safety devices creates hazards for the machine operator for which International Bakery Equipment Pty Ltd or its agents will not be liable Note In the event that one or more of the safe guards do not operate or fail contact your supplier immediately DO NOT OPERATE THE MACHINE Tamper...

Page 11: ...When being transported the machine crate should be secure to the transporting veichcle using approved tie down straps to avoid the machine tipping over The machine should not be placed on top of other items during transport When lifting the machine ensure all persons are at a safe distance The forklift operator is to hold the appropriate qualifications Do not climb on or place body under machine c...

Page 12: ...pment Pty Ltd or its agent should be informed immediately of the situation Locate the divider in a level convenient position where the operation of the machine is safe and accessible and blot to the floor using the provided bolts Before making the electrical connections check the specifications found in section 1 6 of this manual and ensure they match those of your electrical service Make certain ...

Page 13: ...actured for the safe dividing and rounding of dough s automatically with the use of a hydraulic system With a dough range of 900g to 3600g divided into bread rolls then utilising an even balanced pressure plate and the dividing blades to ensure an even pressure and accurate dividing of the dough into 30 pieces of equal weight This machine has been designed and built to operate indoors ...

Page 14: ...Instruction Manual for Manual Fully Automatic Bun Divider Rounder FA BDR www allaboutbakery com au 14 3 2 Control Components Fig 3 1 FABDR Control Components b see diagram c c d a g h f e i ...

Page 15: ...s of the machine c On buttons Start the dividing rounding process by pressing these two buttons at the same time d Pressing time switch Sets the desired pressing time e Power light Will be lit when machine is turned on f Emergency stop button When pressed it stops the machine completely g Running light Will be lit when machine is operating h Rounding time switch Sets the desired rounding time i On...

Page 16: ...l bench rest or a slacker dough Turn the power on using the on off switch i Use the weight adjustment screw a to set pressure plate according to dough weight Press dough piece out onto the dividing plate evenly to of the outside circles and place into machine ensuring plate is flat and against back stops and pin is in the hole in the front of the plate Set the desired pressing time using the press...

Page 17: ... up of dough crumb and flour dust Remove excess flour dust with a soft brush Using a plastic scraper remove any dough remnants from dividing plate Wipe over the entire machine with a damp cloth with a neutral detergent Harsh chemicals will damage the machine Note Do not use water jets or hoses to clean this machine as excess water can damage the machine and the safe operation of the electrical com...

Page 18: ...not operate correctly it is recommended that you contact your supplier to ensure a qualified technician services the machine for you It is not advisable to attempt any repairs without prior knowledge of the mechanical or electrical systems used in the manufacture of this machine use only qualified technicians Note Any attempt to modify this machine in any way will result in the warranty being void...

Page 19: ... Up down moving rod 109 Front hood 167 Ball plug 110 Stop knife 173 Screw 111 Extension spring 174 Knife 114 Down 175 Extension spring screw 119 Hanger 180 Axle 120 Connector 181 Frame 122 Connected rod 182 Cross frame 124 U Block 183 Leading axle centre 126 Cover plate 185 Down moving bearing stand 127 Knife stand 186 Down part of machine 129 Neck screw 192 Fixed plate 133 Main shaft 194 Screws 1...

Page 20: ...tbakery com au 20 Spare Parts List Continued No Description No Description 450 Hydraulic cylinder up 472 Oil box cap 455 Hydraulic cylinder M 1 Motor 460 Fixed plate BL 1 belt 468 Stop plate B 1 Bearing 469 Fixed rod up B 2 Bearing button body 470 Support plate B 3 bearing 471 Oil box ...

Page 21: ...Instruction Manual for Manual Fully Automatic Bun Divider Rounder FA BDR www allaboutbakery com au 21 4 4 Exploded Parts Drawing ...

Page 22: ...Instruction Manual for Manual Fully Automatic Bun Divider Rounder FA BDR www allaboutbakery com au 22 ...

Page 23: ...Instruction Manual for Manual Fully Automatic Bun Divider Rounder FA BDR www allaboutbakery com au 23 ...

Page 24: ...Instruction Manual for Manual Fully Automatic Bun Divider Rounder FA BDR www allaboutbakery com au 24 4 5 Electrical Wiring Diagrams ...

Page 25: ...Instruction Manual for Manual Fully Automatic Bun Divider Rounder FA BDR www allaboutbakery com au 25 4 6 Hydraulic Control System ...

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